On-site loading and unloading device for energy storage battery PACK
By designing the on-site loading and unloading device of the energy storage battery, the height drive and drag mechanism are used to achieve convenient dismantling of the battery pack, solving the problem of inconvenient removal of the energy storage battery pack at a high level, and improving operating efficiency and safety.
Patent Information
- Application Number
- CN202422098915.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The removal and maintenance of the energy storage battery pack is inconvenient and has safety risks, especially when operating at high altitudes, inefficient.
A field loading and unloading device for energy storage battery PACK is designed, including a fixed support frame, a battery storage disk, a height drive member, a clamping rod and a drag mechanism. The battery storage disk is raised to be flush with the battery pack to be removed through the height drive member, and the battery pack is dragged onto the storage disk by using the drag drive assembly and the clamping rod to achieve convenient removal.
It improves the removal and maintenance efficiency of energy storage battery packs, reduces the safety risks of high-altitude operations, and simplifies the operation process.
Smart Images

Figure CN223273317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery equipment maintenance, and in particular to an on-site loading and unloading device for an energy storage battery PACK. Background Art
[0002] Energy storage battery packs, also known as battery modules, are a crucial component of lithium-ion battery energy storage systems. With the growing global demand for clean energy, lithium-ion battery energy storage systems, as a key energy storage method, are experiencing rapid growth in installed capacity worldwide. Energy storage battery packs are playing an increasingly prominent role in wind and photovoltaic power generation, smoothing the output of renewable energy and improving the stability and reliability of power systems. Furthermore, energy storage battery packs can participate in peak load shaving, provide ancillary services, and even implement primary frequency regulation.
[0003] To ensure the normal use of the energy storage battery pack, regular maintenance and management are required. However, in actual use, the energy storage battery pack is installed in different locations in the computer room and at a high position. Maintenance personnel need to use handrails to climb up and remove the energy storage battery pack, which is inefficient. In addition, there are safety hazards in removing the energy storage battery pack at a high position. The removal and maintenance of the energy storage battery pack is not convenient. Utility Model Content
[0004] The present application provides an on-site loading and unloading device for an energy storage battery PACK, which can solve the technical problem in the prior art that the disassembly and maintenance of the energy storage battery Pack is inconvenient.
[0005] The embodiment of the present application provides an on-site loading and unloading device for an energy storage battery PACK, which includes:
[0006] A fixed support frame, wherein a guide groove is provided on the fixed support frame along the height direction of the fixed support frame;
[0007] a battery holding tray, the battery holding tray being slidably disposed in the guide groove;
[0008] a height driving member, the height driving member being disposed on the fixed support frame and connected to the battery holding tray, the height driving member being used to drive the battery holding tray to slide in the guide groove;
[0009] Two clamping rods, the clamping rods are arranged on the battery holding tray along the length direction of the battery holding tray, and the two clamping rods are arranged at intervals;
[0010] And, a dragging mechanism, which includes a movable slider, a dragging drive assembly and a dragging hook. The movable slider is arranged on the battery holding tray and is located between the two clamping rods. The dragging drive assembly is used to drive the movable slider to move along the length direction of the battery holding tray. The dragging hook is arranged on the movable slider.
[0011] In one embodiment, the battery tray is provided with a guide rod between the two clamping rods, the length direction of the guide rod is parallel to the length direction of the battery tray, and the guide rod is rotatably connected to the battery tray, and the movable slider is passed through the guide rod and is threadedly connected to the guide rod;
[0012] The dragging driving member includes a reciprocating motor, and the output shaft of the reciprocating motor is coaxially connected to the guide rod.
[0013] In one embodiment, the height driving member is configured as a driving hydraulic cylinder, and an output shaft of the driving hydraulic cylinder is connected to the battery holding tray.
[0014] In one embodiment, the two clamping rods are slidably arranged on the battery holding tray, and a width adjustment component is provided on the battery holding tray. The width adjustment component is connected to the clamping rods and is used to drive the clamping rods to move along the width direction of the battery holding tray.
[0015] In one embodiment, the width adjustment assembly includes:
[0016] A slide rail, wherein the slide rail is provided on the battery holding tray, the clamping rod is slidably provided on the slide rail, and the length direction of the slide rail is parallel to the width direction of the battery holding tray;
[0017] And, a rotating handle, wherein the rotating handle is threadedly provided on the battery holding tray, and one end of the rotating handle penetrates into the battery holding tray and is connected to the clamping rod.
[0018] In one embodiment, a power control cabinet is provided on the fixed support frame.
[0019] In one embodiment, universal wheels are provided at the bottom of the fixed support frame.
[0020] In one embodiment, support feet are provided at the bottom of the fixed support frame.
[0021] In one embodiment, the fixed support frame is made of steel structure.
[0022] In one embodiment, the battery holding tray is made of Teflon plate.
[0023] The beneficial effects of the technical solutions provided in the embodiments of the present application include:
[0024] The battery holding tray is lifted upward along the height direction of the fixed support frame through the height drive component so that the battery holding tray can be flush with the height of the battery pack to be removed, and then the movable slider is pushed to a position adjacent to the battery pack to be removed through the drag drive component, and the drag hook is connected to the hook on the hydraulic plate of the battery pack to be tested. The drag drive component can drag the battery pack to be removed to the battery holding tray. During the dragging process, the clamping rod can clamp and guide the battery pack to be removed, and then the battery holding tray is moved to the bottom of the fixed support frame by the height drive component to facilitate the subsequent maintenance and replacement of the battery pack to be removed, solving the problem of dismantling and maintenance operations of the energy storage battery pack. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0026] Figure 1 This is a schematic diagram of the overall structure of an energy storage battery PACK on-site loading and unloading device in this application;
[0027] Figure 2 This is a schematic diagram of the structure of the battery tray in this application;
[0028] In the figure: 1. Fixed support frame; 11. Guide groove; 12. Driving hydraulic cylinder; 13. Universal wheel; 14. Support foot; 2. Battery tray; 21. Clamping rod; 22. Moving slider; 221. Drag hook; 23. Guide rod; 24. Reciprocating motor; 25. Slide rail; 26. Rotating handle; 3. Power control cabinet. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0030] An embodiment of the present application provides an on-site loading and unloading device for an energy storage battery PACK, which can solve the problem in the prior art that the disassembly and maintenance of the energy storage battery Pack is inconvenient.
[0031] Reference Figure 1 The present application discloses an on-site loading and unloading device for an energy storage battery PACK, comprising a fixed support frame 1, a battery holding tray 2, a height driving member, two clamping rods 21, and a dragging mechanism. A guide groove 11 is provided on the vertical support arm of the fixed support frame 1 along the height direction of the fixed support frame 1. The battery holding tray 2 is slidably arranged in the guide groove 11. The battery holding tray 2 is used to place the battery pack to be removed. The height driving member is fixed on the fixed support frame 1 and connected to the battery holding tray 2 to drive the battery holding tray 2 to slide along the height direction of the fixed support frame 1, thereby changing the height of the battery holding tray 2 so that the battery holding tray 2 can adapt to the heights of different battery packs to be removed; the two clamping rods 21 can guide the battery packs on the battery holding tray 2, reducing the possibility of the battery packs slipping off the battery holding tray 2; the dragging mechanism includes a moving slider 22, a dragging driving assembly and a dragging hook 221. The moving slider 22 is arranged on the battery holding tray 2 and is located between the two clamping rods 21. The dragging driving assembly can drive the moving slider to move along the length direction of the battery holding tray 2. The dragging hook 221 is fixed on the moving slider 22.
[0032] When dismantling the energy storage battery pack, first use the height drive to push the battery holding tray 2 to a height that matches the battery pack to be removed, and use the drag drive component to push the movable slider 22 to a position adjacent to the battery pack to be removed, and hang the drag hook 221 on the hook of the hydraulic plate of the battery pack to be removed, and then use the drag drive component to drag the battery pack to be removed to the battery holding tray 2, and then use the height drive component to move the battery holding tray 2 to the bottom of the fixed support frame 1, so that the operator can repair or replace the removed battery pack. After the repair is completed, the same process can be used to push the battery pack to its original position through the drag drive component, and only manual auxiliary clamping is required. The overall operation process is simple and very convenient to use.
[0033] In this embodiment, in order to increase the service life of the fixed support frame 1 and the battery holding tray 2, the fixed support frame 1 is made of a steel structure, and the battery holding tray 2 is made of a Teflon plate.
[0034] The height-actuating element is specifically configured as a driving hydraulic cylinder 12. The output shaft of the driving hydraulic cylinder 12 is connected to the battery tray 2. The output shaft of the driving hydraulic cylinder 12 extends outward to push the battery tray 2 upward. This structure is simple and easy to operate. In this embodiment, two driving hydraulic cylinders 12 are specifically provided. These two driving hydraulic cylinders 12 are bolted to either side of the fixed support frame 1 in the width direction to more smoothly move the battery tray 2. A connecting rod is fixed to the output end of the driving hydraulic cylinder 12. The connecting rod principle connects one end of the driving hydraulic cylinder 12 to the battery tray 2. This ensures a certain distance between the battery tray 2 and the output end of the driving hydraulic cylinder 12, reducing the possibility of contact between the battery tray 2 and the output end of the driving hydraulic cylinder 12 and lowering the maximum height of the battery tray 2 from the ground, making it easier for operators to operate.
[0035] Reference Figure 2 In this embodiment, a guide rod 23 is provided between the two clamping rods 21 of the battery holding tray 2. The length direction of the guide rod 23 is parallel to the length direction of the battery holding tray 2. The movable slider 22 is threadedly inserted into the guide rod 23, and the guide rod 23 is rotatably provided on the battery holding tray 2. The dragging drive component includes a reciprocating motor 24. The reciprocating motor 24 is fixed to the battery holding tray 2 by bolts, and the output shaft of the reciprocating motor 24 extends from the bottom plate of the battery holding tray 2 and is coaxially connected to the guide rod 23. When the reciprocating motor 24 is turned on, the guide rod 23 rotates with the output shaft of the reciprocating motor 24, so that the movable slider 22 can move along the length direction of the guide rod 23 to push the movable slider 22 to the side of the battery holding tray 2 close to the battery pack to be removed. The structure is simple, very convenient to use, and easy to operate.
[0036] In order to adapt to the different widths of the battery pack to be removed, refer to Figure 2 The two clamping rods 21 are slidably mounted on the battery tray 2 along its width. The battery tray 2 is also provided with a width adjustment assembly for adjusting the spacing between the two clamping rods 21. The width adjustment assembly includes a slide rail 25 and a rotary handle 26. The slide rail 25 is mounted on the battery tray 2 along its width. In this embodiment, four slide rails 25 are provided, one on each side of a single clamping rod 21, to facilitate movement of the clamping rod 21. The rotary handle 26 is threadedly mounted on the battery tray 2, and one end of the rotary handle 26 penetrates the battery tray 2 and is connected to the clamping rod 21. The operator can push the clamping rod 21 to move on the slide rail 25 by rotating the rotary handle 26. In this embodiment, fixed plates are vertically welded at both ends of the battery tray 2 in the length direction, and the rotating handle 26 is threadedly bolted on the fixed plate. A fixing plate is connected to the clamping rod 21. The rotating handle 26 is connected to the fixing plate, and while pushing the clamping rod 21, the clamping position of the clamping rod 21 is increased to better clamp the battery pack on the battery tray 2.
[0037] Since multiple battery packs to be removed are located at different positions during maintenance work on the energy storage battery PACK, a universal wheel 13 is provided at the bottom of the fixed support frame 1 to facilitate the removal of the energy storage battery PACKs at different positions by the operator. In this embodiment, the universal wheel 13 is electrically driven, making it easier for the operator to control the fixed support frame 1 and saving effort. In order to facilitate the fixing of various electrical drive devices on the fixed support frame 1, the fixed support frame 1 is also provided with a power control cabinet 3. The power control cabinet 3 contains a control motor that controls the movement of the universal wheel 13. A control panel can also be added to the power control cabinet 3, and the control motor of the universal wheel 13 and the drag drive motor can be connected within the control program of the control panel, making it easier to centrally control various components and more convenient to use.
[0038] In order to enable the fixed support frame 1 to be temporarily fixed on the ground more stably and reduce the possibility of the fixed support frame 1 shaking, a support foot 14 is also provided at the bottom of the fixed support frame 1. In this embodiment, a storage box is provided at the bottom of the fixed support frame 1, and the support foot 14 is movably inserted in the storage box. When it is necessary to perform vertex positioning of the fixed support frame 1 to complete the disassembly and assembly operation, the support frame is pulled out of the storage box to complete the temporary support of the fixed support frame 1.
[0039] In the description of this application, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0040] It should be noted that, in this application, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprising a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element.
[0041] The foregoing is merely a list of specific embodiments of the present application, intended to enable those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the broadest scope consistent with the principles and novel features of the present application.
Claims
1. An energy storage battery PACK on-site loading and unloading device, characterized in that: It includes: A fixed support frame (1), wherein a guide groove (11) is provided on the fixed support frame (1) along a height direction of the fixed support frame (1); A battery holding tray (2), the battery holding tray (2) being slidably disposed in the guide groove (11); a height driving member, the height driving member being arranged on the fixed support frame (1) and connected to the battery holding tray (2), the height driving member being used to drive the battery holding tray (2) to slide in the guide groove (11); Two clamping rods (21), the clamping rods (21) being arranged on the battery holding tray (2) along the length direction of the battery holding tray (2), and the two clamping rods (21) being arranged at intervals; And, a dragging mechanism, the dragging mechanism comprising a moving slider (22), a dragging drive assembly and a dragging hook (221), the moving slider (22) being arranged on the battery holding tray (2) and located between the two clamping rods (21), the dragging drive assembly being used for driving the moving slider (22) to move along the length direction of the battery holding tray (2), and the dragging hook (221) being arranged on the moving slider (22).
2. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: The battery holding tray (2) is provided with a guide rod (23) between the two clamping rods (21), the length direction of the guide rod (23) is parallel to the length direction of the battery holding tray (2), and the guide rod (23) is rotatably connected to the battery holding tray (2), the movable slider (22) is passed through the guide rod (23), and the movable slider (22) is threadedly connected to the guide rod (23); The dragging mechanism comprises a reciprocating motor (24), and the output shaft of the reciprocating motor (24) is coaxially connected to the guide rod (23).
3. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: The height driving member is configured as a driving hydraulic cylinder (12), and an output shaft of the driving hydraulic cylinder (12) is connected to the battery holding tray (2).
4. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: The two clamping rods (21) are slidably arranged on the battery holding tray (2). A width adjustment component is provided on the battery holding tray (2). The width adjustment component is connected to the clamping rods (21) and is used to drive the clamping rods (21) to move along the width direction of the battery holding tray (2).
5. The on-site loading and unloading device for energy storage battery PACK according to claim 4, characterized in that: The width adjustment assembly includes: A slide rail (25), wherein the slide rail (25) is arranged on the battery holding tray (2), the clamping rod (21) is slidably arranged on the slide rail (25), and the length direction of the slide rail (25) is parallel to the width direction of the battery holding tray (2); And, a rotating handle (26), wherein the rotating handle (26) is threadedly mounted on the battery holding tray (2), and one end of the rotating handle (26) penetrates into the battery holding tray (2) and is connected to the clamping rod (21).
6. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: A power control cabinet (3) is provided on the fixed support frame (1).
7. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: Universal wheels (13) are provided at the bottom of the fixed support frame (1).
8. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: Support feet (14) are provided at the bottom of the fixed support frame (1).
9. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: The fixed support frame (1) is made of a steel structure.
10. The on-site loading and unloading device for energy storage battery PACK according to claim 1, characterized in that: The battery holding tray (2) is made of Teflon plate.