Protective structure of reaction kettle

By designing protective structures with ring grooves, support mesh plates, columns and protective cloth strips on the circumference of the reactor, safety hazards caused by leakage liquid in the reactor are solved, and the collection of leaked liquids and personnel protection are achieved, reducing the risk of scalds and corrosion.

CN223276253UActive Publication Date: 2025-08-29ZHEJIANG JIUZE TECH CO LTD
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Patent Information

Application Number
CN202422594842.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-29
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

In the long-term use of existing reactors, the connection structure of the drain valve position is poorly sealed, which can easily lead to liquid leakage, and the leaked chemical substances are corrosive and toxic, endangering the safety of operators.

Method used

A protective structure of a reactor is designed, including an ring groove, support mesh plate, sewage pipe, columns, protective cloth strips and connecting parts. The ring groove is used to collect leaked liquid, and the column supports and isolates the reactor. The protective cloth strips are surrounded and quickly opened or rolled through the connector, and the foundation is protected with an anti-corrosion coating.

Benefits of technology

Effectively collect and deal with leaked liquids, avoid contact with operators, reduce scald accidents, protect the foundation from corrosion, and improve safety and protection effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettle design, and discloses a protection structure of a reaction kettle, which comprises a foundation mounted at the lower end of the reaction kettle, a floor for mounting the upper end of the reaction kettle, and four upright posts arranged on the peripheral side between the foundation and the floor and positioned on the peripheral side of the reaction kettle, a square annular groove is formed in the upper surface of the foundation and located on the peripheral side of the reaction kettle, a supporting net plate is arranged on the upper side of the annular groove, a blow-off pipe with one end communicated with the annular groove and the other end communicated with the wastewater treatment pond is arranged on one side of the foundation, and a plurality of protective cloth strips evenly distributed at intervals in the vertical direction are arranged between every two adjacent stand columns. When liquid in the reaction kettle leaks, the leaked liquid can be gathered into the annular groove by utilizing the square annular groove which is formed in the upper surface of the foundation and is positioned on the peripheral side of the reaction kettle, and then is discharged into a wastewater treatment tank through the blow-off pipe; and finally, leaked chemical substances can be collected when liquid leakage occurs.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reactor design, in particular to a protective structure of a reactor. Background Art

[0002] A reactor is a comprehensive reaction vessel, with its structure, functions, and accessories designed according to reaction conditions. From feeding to reaction to discharging, pre-set reaction steps can be completed with a high degree of automation, with strict control over key parameters such as temperature, pressure, mechanical control (stirring, ventilation, etc.), and reactant / product concentrations. Its structure generally consists of a reactor body, transmission device, stirring device, heating device, cooling device, and sealing device.

[0003] At present, a Chinese patent with publication number CN221656549U and publication date September 6, 2024 discloses a reactor for the production of chromium formate, including: a reactor tank body and a drain valve installed under the reactor tank body, and a hard pipe is installed on one side of the drain valve, and a pump body is installed at the tail end of the hard pipe; a collecting mechanism is provided on one side of the pump body, and a base is installed at the bottom of the pump body; the collecting mechanism includes a waste box and a fixed plate, a water inlet is provided on the top of the waste box, the water inlet is connected to the pump body through a material guide pipe, a slide is provided on the front of the waste box, and both ends of the fixed plate are fixedly connected to a limit block and a slider, the limit block is slidably connected to the slide, and a filter is installed on the upper end of the fixed plate, and a cleaning part is provided inside the waste box.

[0004] During the long-term use of the reactor, the sealing performance of the connection structure at the drain valve position will become increasingly poor, which may result in leakage at the connection between the drain valve and the reactor. Furthermore, since the chemical substances in the reactor may be highly corrosive and chemically toxic, once they come into contact with the operator, they may easily endanger the operator's personal safety. Utility Model Content

[0005] The utility model aims to provide a protective structure for a reactor, which can collect leaked chemical substances when leakage occurs.

[0006] The above technical purpose of the present utility model is achieved through the following technical solutions: a protective structure for a reactor, comprising a foundation installed at the lower end of the reactor, a floor for installing the upper end of the reactor, and four columns arranged on the periphery between the foundation and the floor and located on the periphery of the reactor. A square annular groove is provided on the upper surface of the foundation and located on the periphery of the reactor, a supporting mesh plate is provided on the upper side of the annular groove, a sewage pipe is provided on one side of the foundation, one end of the pipe is connected to the annular groove and the other end is connected to the wastewater treatment tank, and a plurality of protective cloth strips evenly spaced in the vertical direction are provided between two adjacent columns.

[0007] The present invention is further configured as follows: movable columns for connecting the ends of multiple protective cloth strips are provided on the sides of the columns, and connecting pieces for detachably connecting the two movable columns are provided between the two adjacent columns.

[0008] The utility model is further configured as follows: a long groove for the protective cloth strip to pass through is opened in the side of the column, a cylindrical groove which is connected to the long groove and has a circular cross-section is opened in the column, a connecting shaft for connecting multiple protective cloth strips away from one end of the movable column is rotatably connected in the cylindrical groove, the upper end of the connecting shaft is sleeved with a return torsion spring which has one end welded to the connecting shaft and the other end welded to the inner wall of the cylindrical groove, and a shaft sleeve for the lower end of the connecting shaft to be embedded in is provided in the lower end of the cylindrical groove.

[0009] The utility model is further configured as follows: the connecting member includes a connecting block arranged on a movable column on one side, a connecting column arranged on a movable column on the other side, a card slot opened in the connecting block and the upper end of which is communicated with the outside world, an open groove opened on the outer wall of the connecting block and communicated with the card slot, and a card head arranged at one end of the connecting column away from the movable column and used to be embedded in the card slot, and the open groove is U-shaped and the width is equal to the cross-sectional diameter of the connecting column.

[0010] The present invention is further configured as follows: a plurality of the connecting blocks and connecting columns are provided and are evenly spaced and distributed along the extension direction of the movable column.

[0011] The utility model is further configured as follows: an anti-corrosion coating is coated on the upper surface of the foundation.

[0012] In summary, the present invention has the following beneficial effects:

[0013] 1. When the liquid in the reactor leaks, the square annular groove on the upper surface of the foundation and located around the reactor will collect the leaked liquid into the annular groove and then be discharged to the wastewater treatment tank through the sewage pipe. The support mesh plate on the upper side of the annular groove is for people to step on, so as to prevent operators from stepping on empty space in the annular groove. Finally, the leaked chemical substances can be collected in the event of a leak.

[0014] At the same time, the columns are used to support and protect the sides of the reactor. Multiple protective cloth strips are set between two adjacent columns to surround the sides of the reactor, thereby isolating the reactor and preventing passers-by from accidentally entering the reactor and touching the leaked liquid. Since the outer wall of the reactor is still hot, the protective cloth strips can also reduce the possibility of people touching the outer wall of the high-temperature reactor, which is conducive to reducing the occurrence of scalding accidents.

[0015] 2. When the protective cloth strip needs to be opened, the two movable columns can be separated after the connector is disassembled, thereby quickly opening the protective cloth strip;

[0016] 3. After the two movable columns are separated, the elastic restoring force of the return torsion spring drives the connecting shaft to rotate, thereby reeling in the multiple protective cloth strips through the connecting shaft until the movable column abuts against the outside of the long slot. At this point, the protective cloth strips are reeled into the column. Moving the movable column away from the column drives the connecting shaft to rotate in the opposite direction, and the return torsion spring elastically contracts again, unwinding the protective cloth strips from the connecting shaft.

[0017] 4. When you need to connect two moving columns together, insert the clamp on one moving column into the clamping slot on the other moving column from top to bottom. This will quickly connect the two moving columns.

[0018] 5. By providing multiple connection blocks and connection columns and evenly distributing them along the extension direction of the movable column, the connection of multiple connection blocks and connection columns can facilitate the stable connection between the two movable columns;

[0019] 6. Utilize the anti-corrosion coating applied on the upper surface of the foundation, the anti-corrosion coating can protect the foundation and prevent the liquid leaking on the upper surface of the base from corroding the foundation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the utility model after the protective cloth strip is omitted;

[0023] Figure 3 This is a partial cross-sectional view of the connection relationship between the center column, the connecting shaft and the protective cloth strip of the utility model;

[0024] Figure 4 This is a partial enlarged view of the connection relationship between the movable column and the connecting piece in the utility model, at which time the two movable columns are in a separated state.

[0025] In the figure, 1. foundation; 11. annular groove; 12. supporting mesh plate; 13. sewage pipe; 2. floor slab; 3. column; 31. long groove; 32. cylindrical groove; 321. bushing; 33. connecting shaft; 331. reset torsion spring; 4. protective cloth strip; 5. movable column; 6. connecting piece; 61. connecting block; 62. connecting column; 63. slot; 64. opening slot; 65. clamping head. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments are described clearly and completely below. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0027] A protective structure for a reactor, referring to Figure 1 The protective structure of this reactor includes a foundation 1, a floor slab 2, and four columns 3. The foundation 1 is cast on the ground at the lower end of the reactor and is used for the lower end of the reactor to be installed and fixed, while the floor slab 2 is cast on the upper end of the reactor and is used for the upper end of the reactor to be fixed by bolts. At the same time, the four columns 3 are cast on the surrounding side between the foundation 1 and the floor slab 2 and are located on the surrounding side of the reactor. The upper surface of the foundation 1 and the outer wall of the column 3 are coated with an anti-corrosion coating (not shown in the figure), and the anti-corrosion coating is an epoxy anti-corrosion coating.

[0028] Reference Figure 1 、 Figure 2 、 Figure 3 A square annular groove 11 is provided on the upper surface of the foundation 1 and on the circumference of the reactor, and a supporting mesh plate 12 is fixed to the upper side of the annular groove 11 by bolts. A sewage pipe 13 is provided on one side of the foundation 1, one end of which is connected to the annular groove 11 and the other end is connected to the wastewater treatment tank. The wastewater treatment tank mainly treats wastewater through physical, chemical and biological methods to meet the standards for discharge or reuse; at the same time, a plurality of protective cloth strips 4 are evenly spaced along the vertical direction between adjacent two columns 3, and the sides of the columns 3 are provided with a plurality of protective cloth strips 4 at the ends. The movable column 5 is bonded and fixed to the upper part; a long groove 31 is opened in the side of the column 3 for the protective cloth strip 4 to pass through, and a cylindrical groove 32 with a circular cross-section and connected to the long groove 31 is opened in the column 3, and a connecting shaft 33 for bonding and fixing one end of multiple protective cloth strips 4 away from the movable column 5 is rotatably connected in the cylindrical groove 32, and the upper end of the connecting shaft 33 is sleeved with a return torsion spring 331 with one end welded to the connecting shaft 33 and the other end welded to the inner wall of the cylindrical groove 32, wherein a shaft sleeve 321 is welded in the lower end of the cylindrical groove 32 for the lower end of the connecting shaft 33 to be embedded.

[0029] Reference Figure 1 、 Figure 4 , a connecting piece 6 for detachably connecting the two movable columns 5 between two adjacent columns 3 is also provided, which includes a connecting block 61, a connecting column 62, a card slot 63, an open slot 64, and a clamping head 65, wherein the connecting block 61 is welded to the movable column 5 on one side and the connecting column 62 is welded to the movable column 5 on the other side, and multiple connecting blocks 61 and connecting columns 62 are provided and evenly spaced along the extension direction of the movable column 5; at the same time, the card slot 63 is opened in the connecting block 61 and the upper end is connected to the outside, while the open slot 64 is opened on the outer wall of the connecting block 61 and is connected to the card slot 63, wherein the open slot 64 is U-shaped and the width is equal to the cross-sectional diameter of the connecting column 62, and the clamping head 65 is integrally provided at the end of the connecting column 62 away from the movable column 5 and is used to be embedded in the card slot 63, and the cross-sectional outer diameter of the clamping head 65 is larger than the width of the open slot 64.

[0030] Principle: When the liquid in the reactor leaks, the leaked liquid will be collected into the square annular groove 11 on the upper surface of the foundation 1 and located around the reactor. The leaked liquid will then be discharged to the wastewater treatment tank through the sewage pipe 13. The support mesh plate 12 on the upper side of the annular groove 11 is for people to step on, so as to prevent operators from stepping on empty space in the annular groove 11. Finally, when a leak occurs, the leaked chemical substances can be collected.

[0031] At the same time, the columns 3 are used to support and protect the sides of the reactor. The multiple protective cloth strips 4 set between two adjacent columns 3 can surround the sides of the reactor, thereby isolating the reactor to prevent passers-by from accidentally entering the sides of the reactor and touching the leaked liquid. Since the outer wall of the reactor is still at a high temperature, the protective cloth strips 4 can also reduce the possibility of people touching the outer wall of the high-temperature reactor, which is conducive to reducing the occurrence of scalding accidents.

Claims

1. A protective structure for a reactor, characterized in that: The invention comprises a foundation (1) installed at the lower end of a reactor, a floor (2) for installing the upper end of the reactor, and four columns (3) arranged on the peripheral side between the foundation (1) and the floor (2) and located on the peripheral side of the reactor. A square annular groove (11) is provided on the upper surface of the foundation (1) and located on the peripheral side of the reactor. A supporting mesh plate (12) is provided on the upper side of the annular groove (11). A sewage pipe (13) is provided on one side of the foundation (1), one end of which is connected to the annular groove (11) and the other end of which is connected to a wastewater treatment tank. A plurality of protective cloth strips (4) evenly spaced in the vertical direction are provided between two adjacent columns (3).

2. The protective structure for a reactor according to claim 1, characterized in that: A movable column (5) for connecting the ends of a plurality of protective cloth strips (4) is provided on the side of the upright column (3), and a connecting piece (6) for detachably connecting the two movable columns (5) is provided between the two movable columns (5) between two adjacent upright columns (3).

3. The protective structure for a reactor according to claim 2, characterized in that: A long groove (31) for the protective cloth strip (4) to pass through is provided on the side of the column (3), and a cylindrical groove (32) which is connected to the long groove (31) and has a circular cross-section is provided in the column (3). A connecting shaft (33) for connecting multiple protective cloth strips (4) away from one end of the movable column (5) is rotatably connected in the cylindrical groove (32). A return torsion spring (331) is sleeved on the upper end of the connecting shaft (33), one end of which is welded to the connecting shaft (33) and the other end of which is welded to the inner wall of the cylindrical groove (32). A shaft sleeve (321) is provided in the lower end of the cylindrical groove (32) for the lower end of the connecting shaft (33) to be embedded.

4. The protective structure for a reactor according to claim 3, characterized in that: The connecting member (6) comprises a connecting block (61) provided on a movable column (5) on one side, a connecting column (62) provided on a movable column (5) on the other side, a clamping groove (63) provided in the connecting block (61) and the upper end of which is communicated with the outside, an open groove (64) provided on the outer wall of the connecting block (61) and communicated with the clamping groove (63), and a clamping head (65) provided at one end of the connecting column (62) away from the movable column (5) and used to be embedded in the clamping groove (63). The open groove (64) is U-shaped and has a width equal to the cross-sectional diameter of the connecting column (62).

5. The protective structure for a reactor according to claim 4, characterized in that: A plurality of the connecting blocks (61) and the connecting columns (62) are provided and are evenly spaced and distributed along the extension direction of the movable column (5).

6. The protective structure for a reactor according to claim 1, characterized in that: The upper surface of the foundation (1) is coated with an anti-corrosion coating.