Surface spraying equipment for copper wire processing

Through the combined design of the main mechanism and auxiliary mechanism, the problem of undrying knots after copper wire spraying affects storage, and uniform spraying and rapid drying knots on the surface of the copper wire are achieved.

CN223276524UActive Publication Date: 2025-08-29QIDONG RONGSHENG COPPER CO LTD
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Patent Information

Application Number
CN202422273702.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing copper wire spraying equipment does not dry for a long time after spraying, which may affect the storage of copper wire.

Method used

The combination design of the main mechanism and auxiliary mechanism is adopted, including the observation window, working component and air-drying component. Through the transmission motor, servo motor, ball screw, hydraulic device, paint spray head, heater and fan, the copper wire is uniformly sprayed and quickly air-dryed.

Benefits of technology

The uniform spraying and rapid drying of the copper wire surface is achieved to prevent problems during the storage process of the copper wire.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223276524U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of copper wire processing, and discloses a surface spraying device for copper wire processing, which comprises a main body mechanism and an auxiliary mechanism, the auxiliary mechanism is located at the outer end of the main body mechanism, the main body mechanism comprises a machine body, an observation window, a working assembly and an air drying assembly, and the observation window is movably installed at the outer end of the machine body. The working assembly is movably installed at the inner end of the machine body, and the air drying assembly is movably installed at the inner end of the machine body. According to the surface spraying equipment for copper wire machining, through installation of the main body mechanism, a user can observe the condition in the machine body through an observation window, a transmission motor is started, a first rolling wheel is driven to rotate, a copper wire on the outer side of a second rolling wheel is pulled, a material pumping pump pumps paint in a material storage box to a paint spraying head, and a servo motor is started; and the oil pressure device is started, the oil pressure push rod is driven to stretch out and draw back, the coating spray head is driven to move up and down, and copper wires are sprayed.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper wire processing, in particular to surface spraying equipment for copper wire processing. Background Art

[0002] Copper wire refers to the wire drawn from hot-rolled copper rod without annealing (but smaller wires may require intermediate annealing). It can be used for weaving mesh, cables, copper brush filters, etc., and is widely used in industrial filtration, petroleum, chemical, printing, art and other industries.

[0003] The existing patent CN221016911U proposes a surface spraying device for copper wire processing. The utility model provides a wire threading and paint coating cylinder for copper wire to be threaded and can be rotated. The paint is sprayed into the spray chamber through a spray gun, and the paint falls on the inner coating core exposed in the spray chamber, so that the inner coating core transfers the paint to the copper wire being conveyed. Since the wire threading and paint coating cylinder rotates under the action of the driving mechanism, on the one hand, it is beneficial for the entire end face of the inner coating core exposed in the spray chamber to be evenly and continuously coated with paint, and the paint is transferred to the copper wire during the friction contact with the copper wire. On the other hand, during the horizontal transmission of the copper wire, the inner coating core rotates circumferentially relative to the outer end face of the copper wire, which is beneficial for the paint transferred to the copper wire to be smeared along the circumference of its end face and in the horizontal direction, effectively improving the continuity and uniformity of the paint on the outer surface of the copper wire.

[0004] However, although the existing patent CN221016911U improves the continuity and uniformity of the paint on the outer surface of the copper wire, if the paint cannot dry for a long time after the equipment sprays the outer surface of the copper wire, it may affect the storage of the copper wire. Utility Model Content

[0005] (1) Technical problems solved

[0006] The purpose of the present utility model is to provide a surface spraying device for copper wire processing, so as to solve the problem mentioned in the above background technology that when the equipment sprays the outer surface of the copper wire, if it cannot dry for a long time, it may affect the storage of the copper wire.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface spraying equipment for copper wire processing, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located at the outer end of the main mechanism, and the main mechanism comprises a machine body, an observation window, a working component and an air-drying component, wherein the observation window is movably mounted on the outer end of the machine body, the working component is movably mounted on the inner end of the machine body, and the air-drying component is movably mounted on the inner end of the machine body; the working component comprises a hydraulic device, a servo motor and a ball screw, wherein the hydraulic device is fixedly mounted on the upper end of the machine body, the servo motor is fixedly mounted above the inside of the machine body, and the ball screw is movably mounted on the left end of the servo motor.

[0009] Preferably, the working component also includes a ball nut, a hydraulic push rod, a paint nozzle, a material storage box, a material pump, a transmission motor, a first reel and a second reel. The ball nut is movably mounted on the outer end of the ball screw, and the user can observe the situation inside the machine body through the observation window. The transmission motor is started to drive the first reel to rotate, pulling the copper wire on the outside of the second reel, and the material pump pumps the paint inside the material storage box to the paint nozzle. The servo motor is started to drive the ball screw to rotate, so that the ball nut and the paint nozzle move left and right.

[0010] Preferably, the hydraulic push rod is movably mounted on the lower end of the ball nut, the paint nozzle is fixedly mounted on the lower end of the hydraulic push rod, the material storage box is fixedly mounted on the outside of the machine body, the material pump is fixedly mounted on the upper end of the material storage box, the transmission motor is fixedly mounted on the outside of the machine body, the first reel is fixedly mounted on the transmission end of the transmission motor, the first reel is movably mounted on the inside of the machine body, and the second reel is movably mounted on the right side of the first reel. The hydraulic device is started to drive the hydraulic push rod to extend and retract, driving the paint nozzle to move up and down, thereby spraying the copper wire.

[0011] Preferably, the air-drying component includes a coil heater, a temperature controller, an electric heating tube, a motor, a fan, a heat dissipation window and an inspection cover. The coil heater is fixedly installed at the lower end of the inner end of the machine body, and the coil heater heats the electric heating tube through the temperature controller.

[0012] Preferably, the temperature controller is fixedly mounted on the left side of the coil heater, the electric heating tube is fixedly mounted above the temperature controller, the motor is fixedly mounted on the lower end of the inner end of the machine body, the fan is movably mounted on the upper end of the motor, the heat dissipation window is fixedly set on the left side of the machine body, and the inspection cover is movably mounted on the outer end of the machine body. When the motor is started, the fan is driven to rotate to generate wind. The wind passes through the electric heating tube to form hot air, which blows towards the copper wire to accelerate its drying. The installation of the inspection cover facilitates the maintenance of the equipment.

[0013] Preferably, the auxiliary mechanism includes a reduction motor, a rotating roller and a stirrer. The reduction motor is fixedly installed on the left side of the material storage box. When the reduction motor is started, the rotating roller is driven to rotate.

[0014] Preferably, the rotating roller is fixedly mounted on the transmission end of the reduction motor, the agitator is fixedly mounted on the right end of the rotating roller, and the agitator is movably mounted inside the machine body. The rotation of the rotating roller drives the agitator to rotate, stirring the paint inside the storage box to prevent it from settling.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The surface spraying equipment for copper wire processing has the main mechanism installed so that the user can observe the internal situation of the machine through the observation window. The transmission motor starts to drive the first reel to rotate, pulling the copper wire outside the second reel. The material pump pumps the paint inside the storage box to the paint nozzle. The servo motor starts to drive the ball screw to rotate, so that the ball nut and the paint nozzle move left and right. The oil pressure device starts to drive the oil pressure push rod to extend and retract, driving the paint nozzle to move up and down to spray the copper wire. The coil heater heats the electric heating tube through the temperature controller. The motor starts to drive the fan to rotate, generating wind. The wind passes through the electric heating tube to form hot air, which blows towards the copper wire to accelerate its drying. The installation of the inspection cover facilitates the maintenance of the equipment.

[0017] 2. The surface spraying equipment for copper wire processing is equipped with auxiliary mechanisms, the reduction motor is started, and the rotary roller is driven to rotate. The rotation of the rotary roller drives the agitator to rotate, stirring the paint inside the storage box to prevent it from settling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the internal cross-sectional structure of the body of the utility model;

[0020] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the material storage box of the utility model;

[0021] Figure 4 It is a schematic diagram of the partial cross-sectional structure of the utility model.

[0022] In the figure: 1. Main mechanism; 101. Machine body; 102. Observation window; 103. Working assembly; 1031. Hydraulic device; 1032. Servo motor; 1033. Ball screw; 1034. Ball nut; 1035. Hydraulic push rod; 1036. Paint nozzle; 1037. Material storage box; 1038. Material pump; 1039. Transmission motor; 10310. First reel; 10311. Second reel; 104. Air drying assembly; 1041. Coil heater; 1042. Temperature controller; 1043. Electric heating tube; 1044. Motor; 1045. Fan; 1046. Heat dissipation window; 1047. Inspection cover; 2. Auxiliary mechanism; 201. Reducer motor; 202. Rotating roller; 203. Agitator. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-4The utility model provides a technical solution: a surface spraying device for copper wire processing, comprising a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located at the outer end of the main mechanism 1, the main mechanism 1 comprises a body 101, an observation window 102, a working component 103 and an air drying component 104, the observation window 102 is movably mounted on the outer end of the body 101, the working component 103 is movably mounted on the inner end of the body 101, and the air drying component 104 is movably mounted on the inner end of the body 101; the working component 103 comprises an oil pressure device 1031, a servo motor 1032 and a ball screw 1033, the oil pressure device 1 031 is fixedly mounted on the upper end of the machine body 101, the servo motor 1032 is fixedly mounted on the upper part of the machine body 101, the ball screw 1033 is movably mounted on the left end of the servo motor 1032, the working assembly 103 also includes a ball nut 1034, a hydraulic push rod 1035, a paint nozzle 1036, a material storage box 1037, a material pump 1038, a transmission motor 1039, a first reel 10310 and a second reel 10311, the ball nut 1034 is movably mounted on the outer end of the ball screw 1033, the hydraulic push rod 1035 is movably mounted on the lower end of the ball nut 1034, and the paint nozzle 1036 is movably mounted on the outer end of the ball screw 1033. The material nozzle 1036 is fixedly mounted on the lower end of the hydraulic push rod 1035, the material storage box 1037 is fixedly mounted on the outside of the machine body 101, the material pump 1038 is fixedly mounted on the upper end of the material storage box 1037, the transmission motor 1039 is fixedly mounted on the outside of the machine body 101, the first reel 10310 is fixedly mounted on the transmission end of the transmission motor 1039, the first reel 10310 is movably mounted inside the machine body 101, and the second reel 10311 is movably mounted on the right side of the first reel 10310. The air drying component 104 includes a coil heater 1041, a temperature controller 1042, an electric heater Tube 1043, motor 1044, fan 1045, heat dissipation window 1046 and inspection cover 1047, the coil heater 1041 is fixedly installed at the lower end of the inner end of the body 101, the temperature controller 1042 is fixedly installed on the left side of the coil heater 1041, the electric heating tube 1043 is fixedly installed above the temperature controller 1042, the motor 1044 is fixedly installed at the lower end of the inner end of the body 101, the fan 1045 is movably installed at the upper end of the motor 1044, the heat dissipation window 1046 is fixedly set on the left side of the body 101, and the inspection cover 1047 is movably installed at the outer end of the body 101.

[0025] The auxiliary mechanism 2 includes a reduction motor 201, a rotating roller 202 and an agitator 203. The reduction motor 201 is fixedly mounted on the left side of the storage box 1037, the rotating roller 202 is fixedly mounted on the transmission end of the reduction motor 201, the agitator 203 is fixedly mounted on the right end of the rotating roller 202, and the agitator 203 is movably mounted inside the body 101. When using the surface spraying equipment for copper wire processing, the user can observe the situation inside the body 101 through the observation window 102. The transmission motor 1039 is started to drive the first reel 10310 to rotate, pulling the copper wire outside the second reel 10311, and the material pump 1038 pumps the paint inside the storage box 1037 to the paint nozzle 1036. The servo motor 1032 Start, drive the ball screw 1033 to rotate, so that the ball nut 1034 and the paint nozzle 1036 move left and right, the oil pressure device 1031 starts, drives the oil pressure push rod 1035 to extend and retract, and drives the paint nozzle 1036 to move up and down to spray the copper wire, the coil heater 1041 heats the electric heating tube 1043 through the temperature controller 1042, the motor 1044 starts, drives the fan 1045 to rotate, generates wind, and the wind passes through the electric heating tube 1043 to form hot air, which blows towards the copper wire to accelerate its drying, the reduction motor 201 starts, drives the rotating roller 202 to rotate, and the rotation of the rotating roller 202 drives the agitator 203 to rotate, stirring the paint inside the storage box 1037 to prevent it from settling.

[0026] Working principle: When using the surface spraying equipment for copper wire processing, the user can observe the situation inside the body 101 through the observation window 102, the transmission motor 1039 starts, drives the first reel 10310 to rotate, pulls the copper wire outside the second reel 10311, and the material pump 1038 pumps the paint inside the storage box 1037 to the paint nozzle 1036, the servo motor 1032 starts, drives the ball screw 1033 to rotate, and makes the ball nut 1034 and the paint nozzle 1036 move left and right, and the hydraulic device 1031 starts, driving the hydraulic pump 1038 to pump the paint inside the storage box 1037 to the paint nozzle 1036. The push rod 1035 extends and retracts, driving the paint nozzle 1036 to move up and down to spray the copper wire. The coil heater 1041 heats the electric heating tube 1043 through the temperature controller 1042. The motor 1044 starts, driving the fan 1045 to rotate, generating wind. The wind passes through the electric heating tube 1043 to form hot air, which blows towards the copper wire to accelerate its drying. The reduction motor 201 starts and drives the rotating roller 202 to rotate. The rotation of the rotating roller 202 drives the agitator 203 to rotate, stirring the paint inside the storage box 1037 to prevent it from settling.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A surface spraying device for copper wire processing, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located at the outer end of the main mechanism (1); the main mechanism (1) comprises a body (101), an observation window (102), a working component (103) and an air-drying component (104); the observation window (102) is movably mounted on the outer end of the body (101); the working component (103) is movably mounted on the inner end of the body (101); and the air-drying component (104) is movably mounted on the inner end of the body (101); The working assembly (103) includes an oil pressure device (1031), a servo motor (1032) and a ball screw (1033), wherein the oil pressure device (1031) is fixedly mounted on the upper end of the machine body (101), the servo motor (1032) is fixedly mounted above the interior of the machine body (101), and the ball screw (1033) is movably mounted on the left end of the servo motor (1032).

2. The surface spraying equipment for copper wire processing according to claim 1, characterized in that: The working assembly (103) further comprises a ball nut (1034), a hydraulic push rod (1035), a paint nozzle (1036), a material storage box (1037), a material pump (1038), a transmission motor (1039), a first reel (10310) and a second reel (10311), wherein the ball nut (1034) is movably mounted on the outer end of the ball screw (1033).

3. The surface spraying equipment for copper wire processing according to claim 2, characterized in that: The hydraulic push rod (1035) is movably mounted on the lower end of the ball nut (1034), the paint nozzle (1036) is fixedly mounted on the lower end of the hydraulic push rod (1035), the material storage box (1037) is fixedly mounted on the outside of the machine body (101), the material pump (1038) is fixedly mounted on the upper end of the material storage box (1037), the transmission motor (1039) is fixedly mounted on the outside of the machine body (101), the first reel (10310) is fixedly mounted on the transmission end of the transmission motor (1039), the first reel (10310) is movably mounted inside the machine body (101), and the second reel (10311) is movably mounted on the right side of the first reel (10310).

4. The surface spraying equipment for copper wire processing according to claim 3, characterized in that: The air drying assembly (104) comprises a coil heater (1041), a temperature controller (1042), an electric heating tube (1043), a motor (1044), a fan (1045), a heat dissipation window (1046) and an inspection cover (1047); the coil heater (1041) is fixedly mounted at the lower end of the inner end of the machine body (101).

5. The surface spraying equipment for copper wire processing according to claim 4, characterized in that: The temperature controller (1042) is fixedly mounted on the left side of the coil heater (1041), the electric heating tube (1043) is fixedly mounted above the temperature controller (1042), the motor (1044) is fixedly mounted on the lower end of the inner end of the machine body (101), the fan (1045) is movably mounted on the upper end of the motor (1044), the heat dissipation window (1046) is fixedly arranged on the left side of the machine body (101), and the inspection cover (1047) is movably mounted on the outer end of the machine body (101).

6. The surface spraying equipment for copper wire processing according to claim 5, characterized in that: The auxiliary mechanism (2) comprises a reduction motor (201), a rotating roller (202) and a stirrer (203), wherein the reduction motor (201) is fixedly mounted on the left side of the material storage box (1037).

7. The surface spraying equipment for copper wire processing according to claim 6, characterized in that: The rotating roller (202) is fixedly mounted on the transmission end of the reduction motor (201), the stirrer (203) is fixedly mounted on the right end of the rotating roller (202), and the stirrer (203) is movably mounted inside the machine body (101).