Spraying and cleaning device for coil pipe in emulsifying kettle

By setting up a ring seat and a driving member in the emulsifying kettle to drive the nozzle to rotate and swing, and combining with multiple water pipes to supply water, the problem of cleaning dead corners of the nozzle position of the emulsifying kettle is solved, and the internal wall of the emulsifying kettle is fully cleaned and the cleaning efficiency is improved.

CN223276876UActive Publication Date: 2025-08-29ZHEJIANG SATELLITE PETRO CHEM CO LTD
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Patent Information

Application Number
CN202422361021.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-29
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The nozzle position of the existing emulsifier kettle is fixed, resulting in a dead corner of the cleaning and affecting the cleaning effect.

Method used

A coil spray cleaning device in the emulsifying kettle is designed, and the nozzle is driven to rotate and swing through the ring seat, drive part and swing mechanism. Combined with water supply of multiple water pipes, the position and angle of the nozzle are adjusted to ensure that the inner wall of the emulsifying kettle is fully sprayed.

Benefits of technology

The inner wall of the emulsifying kettle is fully cleaned, avoiding cleaning dead corners and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spraying and cleaning device for a coil pipe in an emulsifying kettle, which relates to the technical field of emulsifying kettle cleaning and comprises an emulsifying barrel, a cover plate is mounted at the top of the emulsifying barrel, a ring seat is rotatably mounted on the inner wall of the emulsifying barrel, and a driving part for driving the ring seat to rotate along the inner wall of the emulsifying barrel is arranged at the top of the cover plate. A lifting ring is fixedly installed at the bottom of the ring seat through a lifting rod, the lifting ring is fixedly sleeved with a plurality of supports which are evenly distributed in the circumferential direction, spray heads are rotationally connected into the supports, and swing mechanisms used for driving the spray heads to rotate up and down are arranged on one sides of the supports. The spray cleaning device can drive the support and the spray head on the support to rotate, continuously adjust the position and orientation of the spray head, drive the spray head to swing up and down through the cooperation of the swing mechanism and the extrusion block while the support rotates, continuously change the spray angle of the spray head, and achieve comprehensive spray cleaning of the inner wall of the emulsifying barrel. And the cleaning effect of the equipment is optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification kettle cleaning, in particular to a coil spray cleaning device in an emulsification kettle. Background Art

[0002] Emulsification kettles are a type of equipment used in industries such as food processing and cosmetics manufacturing. To avoid cross-contamination between different batches of products, emulsification kettles need to be cleaned after use to ensure the cleanliness and sanitation of the interior and surface of the emulsification kettle. Currently, to facilitate cleaning of emulsification kettles, pipes and nozzles are usually installed inside the emulsification kettle, using high-pressure water or detergent solutions to quickly and effectively remove residues on the surface of the emulsification kettle. However, existing nozzles are usually fixed in a certain position, and the nozzle spray range is limited, which can easily lead to certain areas inside the emulsification kettle becoming blind spots for cleaning, making it difficult to achieve a comprehensive spray inside the emulsification kettle, affecting the cleaning effect. Utility Model Content

[0003] In view of the deficiencies of the existing technology, the utility model provides a coil spray cleaning device in an emulsification kettle, which solves the technical problem that the nozzle position on the existing equipment is fixed and there are cleaning dead corners.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a coil spray cleaning device in an emulsification kettle, comprising an emulsification barrel, a cover plate installed on the top of the emulsification barrel, and a ring seat rotatably installed on the inner wall of the emulsification barrel, a driving member for driving the ring seat to rotate along the inner wall of the emulsification barrel is provided on the top of the cover plate, a hanging ring is fixedly installed on the bottom of the ring seat through a hanging rod, a plurality of circumferentially evenly distributed brackets are provided on the external fixed sleeve of the hanging ring, a spray head is rotatably connected to the inside of the bracket, and a swing mechanism for driving the spray head to rotate up and down is provided on one side of the bracket, a fixed ring arranged below the hanging ring is fixedly installed on the inner wall of the emulsification barrel, and a plurality of circumferentially evenly distributed extrusion blocks are provided on the top of the fixed ring.

[0005] Furthermore, the swing mechanism includes a stress rod slidably mounted on one side of the bracket, a rack is fixedly mounted on one side of the stress rod, one end of the nozzle passes through the bracket and is fixedly connected to a spur gear, and the spur gear is meshed with the rack.

[0006] Furthermore, a guide rod is fixedly connected to one side of the top of the bracket, a sliding groove is provided inside the stress rod for the guide rod to slide up and down, and a telescopic spring is fixedly installed between the inner bottom wall of the sliding groove and the guide rod.

[0007] Furthermore, the driving member includes a servo motor fixedly mounted on one side of the top of the cover plate, the output end of the servo motor is fixedly connected to bevel gear 1, a groove for bevel gear 1 to rotate is provided on the cover plate, and the top of the ring seat is fixedly connected to bevel gear 2 which meshes with bevel gear 1.

[0008] Furthermore, a connecting pipe is fixedly installed at the center position of the top of the cover plate, the lower end of the connecting pipe is rotatably connected to the main pipe, the main pipe is fixedly installed on the ring seat through a fixing frame, the lower end of the main pipe is connected to multiple water distribution pipes, and the ends of the multiple water distribution pipes are respectively connected to multiple nozzles.

[0009] Furthermore, a water storage barrel is provided on one side of the emulsification barrel, a conduit is installed on the top of the water storage barrel, and the upper end of the conduit is connected to the connecting pipe.

[0010] By means of the above technical solution, the utility model provides a coil spray cleaning device in an emulsification kettle, which has at least the following beneficial effects:

[0011] 1. The utility model can drive the bracket and the nozzle on the bracket to rotate by setting a ring seat and a driving part, continuously adjust the position and direction of the nozzle, and at the same time as the bracket rotates, the nozzle can be driven to swing up and down through the cooperation of the swing mechanism and the extrusion block, continuously changing the spray angle of the nozzle, realizing comprehensive spray cleaning of the inner wall of the emulsification barrel, avoiding the existence of cleaning dead corners, and optimizing the cleaning effect of the equipment.

[0012] 2. The utility model can supply water to multiple nozzles by arranging multiple water distribution pipes on the main pipeline. Multiple nozzles can spray at the same time, which can improve the cleaning efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is one of the schematic diagrams of the internal structure of the emulsification barrel of the present utility model;

[0016] Figure 3 This is the second schematic diagram of the internal structure of the emulsification barrel of the present utility model;

[0017] Figure 4 for Figure 3 The schematic diagram of the local structure shown;

[0018] Figure 5This is a schematic diagram of the extrusion block structure of the utility model;

[0019] Figure 6 This is a schematic diagram of the lifting ring structure of the utility model;

[0020] Figure 7 This is a schematic diagram of the nozzle structure of the utility model;

[0021] Figure 8 This is a schematic diagram of the stress rod structure of the present utility model.

[0022] In the figure: 1. Emulsifying barrel; 2. Cover plate; 3. Ring seat; 4. Lifting rod; 5. Lifting ring; 6. Bracket; 7. Nozzle; 8. Swing mechanism; 81. Stress rod; 82. Rack; 83. Spur gear; 84. Slide; 85. Telescopic spring; 86. Guide rod; 9. Driving part; 91. Servo motor; 92. Bevel gear 1; 93. Bevel gear 2; 10. Extrusion block; 11. Fixed frame; 12. Main pipeline; 13. Connecting pipe; 14. Conduit; 15. Water storage barrel; 16. Fixed ring; 17. Water distribution pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] At present, in order to facilitate the cleaning of the emulsification kettle, pipes and nozzles are usually installed inside the emulsification kettle, and high-pressure water or detergent solution is used to quickly and effectively remove residues on the surface of the emulsification kettle. However, the existing nozzles are usually fixed in a certain position, and the spraying range of the nozzles is limited, which easily causes certain areas inside the emulsification kettle to become cleaning dead corners, making it difficult to achieve comprehensive spraying inside the emulsification kettle, affecting the cleaning effect.

[0025] To solve the defects of the above nozzles during the spraying process, please refer to Figures 1-8The utility model provides a coil spray cleaning device for an emulsification kettle, which can continuously adjust the position and angle of the nozzle 7 to achieve comprehensive cleaning of the inner wall of the emulsification barrel 1. The spray cleaning device is based on an emulsification barrel 1. A cover plate 2 is installed on the top of the emulsification barrel 1, and a ring seat 3 is rotatably installed on the inner wall of the emulsification barrel 1. A driving member 9 is provided on the top of the cover plate 2 for driving the ring seat 3 to rotate along the inner wall of the emulsification barrel 1. A hanging ring 5 is fixedly installed on the bottom of the ring seat 3 through a hanging rod 4. The outer fixed sleeve of the hanging ring 5 is provided with a plurality of brackets 6 evenly distributed in the circumference. The inner rotation of the bracket 6 is connected to the nozzle 7. The nozzle 7 is set as a high-pressure nozzle for flushing the inner wall of the emulsification barrel 1, and a swing mechanism 8 for driving the nozzle 7 to rotate up and down is provided on one side of the bracket 6. The inner wall of the emulsification barrel 1 is fixedly installed with a hanging ring 5. The fixing ring 16 below has a plurality of circumferentially evenly distributed extrusion blocks 10 on the top. The driving member 9 drives the ring seat 3 to rotate, which can drive the bracket 6 to rotate synchronously. The rotation of the bracket 6 can continuously adjust the position and direction of the nozzle 7, so that the nozzle 7 moves in a circular motion along the center of the emulsification barrel 1, and the inner wall of the emulsification barrel 1 is sprayed and cleaned 360 degrees. While the bracket 6 rotates, the cooperation of the swing mechanism 8 and the extrusion block 10 can drive the nozzle 7 to rotate up and down, thereby continuously adjusting the spray angle of the nozzle 7, which can achieve comprehensive spray cleaning of the inner wall of the emulsification barrel 1, avoid the existence of cleaning dead corners, and optimize the cleaning effect of the equipment.

[0026] In order to enable the nozzle 7 to swing up and down while rotating, a stress rod 81 is provided which is slidably mounted on one side of the bracket 6. A rack 82 is fixedly mounted on one side of the stress rod 81. One end of the nozzle 7 passes through the bracket 6 and is fixedly connected to a spur gear 83. The spur gear 83 is meshed with the rack 82. The stress rod 81 slides up and down to drive the rack 82 to slide synchronously. The rack 82 slides up and down to drive the spur gear 83 to rotate, and then drive the nozzle 7 to rotate, thereby achieving the up and down swinging of the nozzle 7. A guide rod 86 is fixedly connected to one side of the top of the bracket 6. A slide groove 84 is provided inside the stress rod 81 for the guide rod 86 to slide up and down. A telescopic spring 8 is fixedly mounted between the inner bottom wall of the slide groove 84 and the guide rod 86. 5. When the bracket 6 rotates to the point where the stress rod 81 contacts the extrusion block 10, the top of the extrusion block 10 is provided with a curved surface, and the height of the curved surface gradually decreases from the middle to the two sides. The extrusion block 10 can gradually squeeze the stress rod 81 to slide upward, driving the nozzle 7 to swing downward. At this time, the telescopic spring 85 is deformed. As the bracket 6 continues to rotate, the stress rod 81 can gradually decrease through the elastic force of the telescopic spring 85, driving the nozzle 7 to swing upward, until the stress rod 81 contacts the next extrusion block 10 to continue to drive the nozzle 7 to swing upward. In this cycle, the nozzle 7 can continuously swing up and down, so that the nozzle 7 can continuously adjust the spray angle while adjusting its own position, and the inner wall of the emulsification barrel 1 can be fully cleaned.

[0027] In order to realize the rotation of the nozzle 7, it is necessary to drive the ring seat 3 to rotate along the inner wall of the emulsification barrel 1. Figure 2 As shown, a servo motor 91 is fixedly mounted on one side of the top of the cover plate 2, and the output end of the servo motor 91 is fixedly connected to a bevel gear 1 92. A groove for the bevel gear 1 92 to rotate is provided on the cover plate 2. The top of the ring seat 3 is fixedly connected to a bevel gear 2 93 meshing with the bevel gear 1 92. Driving the servo motor 91 can drive the bevel gear 1 92 to rotate, and the rotation of the bevel gear 1 92 can drive the bevel gear 2 93 on the ring seat 3 to rotate, thereby driving the ring seat 3 and the hanging ring 5 and the nozzle 7 on the ring seat 3 to rotate.

[0028] Since multiple nozzles 7 need water supply when spraying, a connecting pipe 13 is fixedly installed at the center position of the top of the cover plate 2. The lower end of the connecting pipe 13 is rotatably connected to the main pipe 12. The connecting pipe 13 is connected to the main pipe 12. The main pipe 12 is fixedly installed on the ring seat 3 through a fixing frame 11. The lower end of the main pipe 12 is connected to multiple water branch pipes 17. The ends of the multiple water branch pipes 17 are respectively connected to multiple nozzles 7. A water storage barrel 15 is provided on one side of the emulsification barrel 1. A conduit 14 is installed on the top of the water storage barrel 15. A water pump is provided inside the water storage barrel 15. Driving the water pump can transport the water in the water storage barrel 15 to the conduit 14. The upper end of the conduit 14 is connected to the connecting pipe 13. The water in the connecting pipe 13 can be guided to the multiple nozzles 7 through the main pipe 12 and the multiple water branch pipes 17, so that the nozzles 7 can perform spraying.

[0029] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0030] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coil spray cleaning device for an emulsification kettle, comprising an emulsification barrel (1), characterized in that: The top of the emulsification barrel (1) is provided with a cover plate (2), and a ring seat (3) is rotatably installed on the inner wall of the emulsification barrel (1). A driving member (9) is provided on the top of the cover plate (2) for driving the ring seat (3) to rotate along the inner wall of the emulsification barrel (1). The bottom of the ring seat (3) is fixedly provided with a hanging ring (5) through a hanging rod (4). The outer fixed sleeve of the hanging ring (5) is provided with a plurality of brackets (6) evenly distributed in the circumferential direction. The inside of the bracket (6) is rotatably connected to the nozzle (7), and a swing mechanism (8) for driving the nozzle (7) to rotate up and down is provided on one side of the bracket (6). A fixed ring (16) is fixedly provided on the inner wall of the emulsification barrel (1) and is arranged below the hanging ring (5). The top of the fixed ring (16) is provided with a plurality of extrusion blocks (10) evenly distributed in the circumferential direction.

2. The coil spray cleaning device in the emulsification kettle according to claim 1, characterized in that: The swing mechanism (8) comprises a stress rod (81) slidably mounted on one side of a bracket (6); a rack (82) is fixedly mounted on one side of the stress rod (81); one end of the nozzle (7) passes through the bracket (6) and is fixedly connected to a spur gear (83); the spur gear (83) is meshed with the rack (82).

3. The coil spray cleaning device in the emulsification kettle according to claim 2, characterized in that: A guide rod (86) is fixedly connected to one side of the top of the bracket (6); a sliding groove (84) for the guide rod (86) to slide up and down is provided inside the stress rod (81); and a telescopic spring (85) is fixedly installed between the inner bottom wall of the sliding groove (84) and the guide rod (86).

4. The coil spray cleaning device in the emulsification kettle according to claim 1, characterized in that: The driving member (9) comprises a servo motor (91) fixedly mounted on one side of the top of the cover plate (2); an output end of the servo motor (91) is fixedly connected to a bevel gear 1 (92); a groove for the bevel gear 1 (92) to rotate is provided on the cover plate (2); and a bevel gear 2 (93) meshing with the bevel gear 1 (92) is fixedly connected to the top of the ring seat (3).

5. The coil spray cleaning device in the emulsification kettle according to claim 1, characterized in that: A connecting pipe (13) is fixedly installed at the center position of the top of the cover plate (2); the lower end of the connecting pipe (13) is rotatably connected to the main pipe (12); the main pipe (12) is fixedly installed on the ring seat (3) through a fixing frame (11); the lower end of the main pipe (12) is connected to a plurality of water distribution pipes (17); the ends of the plurality of water distribution pipes (17) are respectively connected to a plurality of nozzles (7).

6. The coil spray cleaning device in the emulsification kettle according to claim 5, characterized in that: A water storage barrel (15) is provided on one side of the emulsification barrel (1), a conduit (14) is installed on the top of the water storage barrel (15), and the upper end of the conduit (14) is connected to the connecting pipe (13).