Multi-section extrusion type ultrathin copper belt rolling device based on adjustable pressure

By designing a multi-stage extrusion ultra-thin copper strip rolling device with adjustable pressure, the thickness regulation and cutting synchronization problems in traditional copper strip processing are solved, and efficient extrusion and cutting of copper strips are achieved, improving surface quality and simplifying waste treatment.

CN223276920UActive Publication Date: 2025-08-29QINGYUAN CHUJIANG HIGH PRECISION COPPER STRIP CO LTD
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Patent Information

Application Number
CN202421510228.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-08-29
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The traditional copper belt processing technology has difficulties in thickness consistency regulation, and it is difficult to adjust the extrusion roller and the cutting roller simultaneously, resulting in inconvenience in cutting and difficulty in cleaning waste.

Method used

A multi-stage extrusion ultra-thin copper strip rolling device based on adjustable pressure is designed, including an extrusion roller, a second cutting roller and an adjustment mechanism. The synchronous rise or fall of the extrusion roller and the cutting roller are achieved through the adjustment mechanism. Combined with the cutting mechanism and the collection mechanism, synchronous extrusion and cutting of copper strips of different thicknesses are achieved, and waste materials are collected.

Benefits of technology

Synchronous extrusion and cutting of copper tape is realized, which improves the applicability of the device, improves the surface quality, and simplifies the operation steps, making waste collection more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper belt rolling, in particular to a pressure-adjustable multi-section extrusion type ultra-thin copper belt rolling device which comprises a machine body, a conveying belt arranged in the machine body and used for conveying workpieces, a first rotary driver used for driving the conveying belt to convey and extrusion rollers used for extruding the workpieces. The extrusion device comprises an extrusion roller and an adjusting mechanism for driving the extrusion roller to adjust the position in the vertical direction, and is characterized in that the adjusting mechanism comprises a second rotating rod, a third rotating rod and a driving connecting mechanism for driving the second rotating rod and the third rotating rod to slide in the vertical direction; the multi-section extrusion type ultra-thin copper belt rolling device further comprises a cutting mechanism for cutting workpieces and a collecting mechanism for collecting cutting waste materials. According to the technical scheme, the extrusion roller and the second cutting roller synchronously ascend or descend, so that copper strips are extruded and cut synchronously, the copper strips with different thicknesses can be extruded and cut, and the applicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper strip rolling, in particular to a multi-stage extrusion type ultra-thin copper strip rolling device based on adjustable pressure. Background Art

[0002] In modern industrial production, metal processing technology continues to develop towards refinement and high efficiency and energy conservation, especially for the processing of highly conductive conductor materials such as copper. Its surface quality and dimensional accuracy directly affect the performance and cost of the final product. Traditional copper strip processing technology often faces problems such as low efficiency, high energy consumption, difficult precision control, and unstable surface quality during the processing process. In particular, the thickness consistency is difficult to accurately control.

[0003] Chinese patent publication number CN115007648A discloses a single-stand reversible rolling device for ultra-thin wide copper strips. The device can sense the compressive strength of the copper plate, automatically adjust the thickness of the extrusion, switch between multi-stage extrusion modes, and then slowly return to normal to prevent equipment damage. It also has a cutting function, avoiding cutting after production, saving manpower and material resources.

[0004] However, in actual use, the above structure is not convenient for driving the cutting roller and the squeezing roller to move downward synchronously when adjusting the squeezing roller. This makes it easy for the subsequent cutting roller to be unable to effectively cut the workpiece when the thickness of the workpiece is different, and the waste workpiece after cutting is not convenient to collect and clean. Utility Model Content

[0005] To address the above problems, a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure is provided. The problem of inconvenience in cutting workpieces of different thicknesses is solved by adjusting the extrusion roller, the second cutting roller and the adjustment mechanism.

[0006] In order to solve the problems of the existing technology, the utility model provides a multi-stage extrusion type ultra-thin copper strip rolling device based on adjustable pressure, including a machine body, a conveyor belt arranged in the machine body for conveying workpieces, a first rotating driver for driving the conveyor belt to convey, and an extrusion roller for extruding the workpiece, and an adjusting mechanism for driving the extrusion roller to adjust the position in the vertical direction. The adjusting mechanism includes a second rotating rod and a third rotating rod, and a driving connection mechanism for driving the second rotating rod and the third rotating rod to slide in the vertical direction. The multi-stage extrusion type ultra-thin copper strip rolling device also includes a cutting mechanism for cutting the workpiece and a collecting mechanism for collecting cutting waste.

[0007] Preferably, the adjustment mechanism further includes a second rotary driver and a threaded rod; the second rotary driver is arranged on the machine body; the input end of the threaded rod is connected to the output end of the second rotary driver through a coupling.

[0008] Preferably, the drive connection mechanism includes a sliding block and a hinged rod; the sliding block is slidably arranged on the machine body and is threadedly connected to the threaded rod; the hinged rod is rotatably arranged on the sliding block.

[0009] Preferably, the drive connection mechanism further includes a limiting groove and a second connecting rod; the limiting groove is provided on the machine body and matches with the notch of the hinge rod; the second connecting rod is rotatably arranged on the hinge rod.

[0010] Preferably, the cutting mechanism includes a first cutting roller and a second cutting roller; the first cutting roller is rotatably arranged on the machine body and close to one side of the conveyor belt; the second cutting roller is rotatably arranged on the hinge rod.

[0011] Preferably, the collecting mechanism comprises a scraper and a material guide block; the scraper is arranged in the machine body and is located below the second cutting roller; the material guide block is arranged on the machine body and is close to one side of the scraper.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The utility model provides an extrusion roller, a second cutting roller and an adjustment mechanism to achieve synchronous rising or falling of the extrusion roller and the second cutting roller, and achieves synchronous adjustment, so that the extrusion and cutting of the copper strip are carried out synchronously, and can extrude and cut copper strips of different thicknesses, thereby improving the applicability of the device. Moreover, through multiple rolling units, the thickness is gradually reduced and the surface quality is improved, thereby realizing multi-stage extrusion of the copper strip.

[0014] 2. The utility model provides a limiting rod to limit the sliding block to slide in a stable horizontal straight line, thereby improving the movement stability of the sliding block.

[0015] 3. The utility model achieves the purpose of dumping the waste collection box by arranging a scraper and a pull-out box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural diagram of the second cutting roller and the squeezing roller of the multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure in the descending state.

[0017] Figure 2 This is a three-dimensional structural diagram from the first perspective of a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure.

[0018] Figure 3 This is a front view of the structure of a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure.

[0019] Figure 4 It is a three-dimensional structural diagram of the second cutting roller and the extrusion roller of the multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure in the ascending state.

[0020] Figure 5 It is based on a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure. Figure 4 Side view cross-sectional structure diagram.

[0021] Figure 6 It is a three-dimensional structural diagram of the adjustment mechanism of a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure.

[0022] Figure 7 It is based on a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure. Figure 6 Enlarged structural diagram at point A in the middle.

[0023] Figure 8 This is a three-dimensional structural diagram of the collecting mechanism and cutting mechanism of a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure.

[0024] Figure 9 It is based on a multi-stage extrusion type ultra-thin copper strip rolling device with adjustable pressure. Figure 8 Enlarged structural diagram at point B in the middle.

[0025] 2. The conveyor belt is a first rotating roller; a second rotating roller; a first transmission belt; a second transmission belt; a second rotating roller; a first rotating roller ... first rotating roller; a second rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating roller; a first rotating roller; a second rotating roller; a second rotating DETAILED DESCRIPTION

[0026] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is described in further detail below in conjunction with the accompanying drawings and specific implementation methods.

[0027] See also Figures 1 to 9As shown, a multi-stage extrusion type ultra-thin copper strip rolling device based on adjustable pressure includes a machine body 1, a conveyor belt 2 arranged in the machine body 1 for conveying workpieces, a first rotary drive 3 for driving the conveyor belt 2 to convey, and an extrusion roller 4 for extruding the workpiece, and an adjustment mechanism 5 for driving the extrusion roller 4 to adjust the position in the vertical direction, the adjustment mechanism 5 includes a second rotating rod 51 and a third rotating rod 52, and a driving connection mechanism 6 for driving the second rotating rod 51 and the third rotating rod 52 to slide in the vertical direction, the multi-stage extrusion type ultra-thin copper strip rolling device also includes a cutting mechanism 7 for cutting the workpiece and a collecting mechanism 8 for collecting cutting waste, a controller 31 for controlling the start of the first rotary drive 3 is provided in the machine body 1, a displacement sensor 32 is provided in the machine body 1 between the extrusion roller 4 and the first cutting roller 71, the first rotary drive 3 is used to control the descending distance of the extrusion roller 4 and the second cutting roller 72, and the displacement sensor 32 is used to detect the descending distance of the second cutting roller 72 and the extrusion roller 4, and transmit the detected data To the controller 31, the controller 31 can display the descending distance of the squeezing roller 4 and the second cutting roller 72, and then display the squeezing force of the squeezing roller 4 on the copper strip, and the second rotary drive 53 can be controlled to start by the controller 31, and the descending distance of the squeezing roller 4 can be controlled by the second rotary drive 53 to achieve adjustable squeezing force on the copper strip. The output end of the first rotary drive 3 is provided with a first rotating roller 33 and a second rotating roller 34 for supporting the rotation of the conveyor belt 2. The outer sleeve of the first rotating roller 33 is provided with a first transmission belt 35 connected to the second rotating roller 34, and the outer sleeve of the second rotating roller 34 is provided with a second transmission belt 36 connected to the first rotating rod 73. The second rotating rod 51 is provided on the second cutting roller 72 and fixed coaxially with the second cutting roller 72, and the other end of the second rotating rod 51 is connected to the hinged rod 62 by a bearing. The multi-stage extruded copper strip rolling device usually includes multiple rolling units, each unit consists of a pair or more pairs of rollers, and the gap and pressure of these rollers can be precisely controlled by a special adjustment system. During the rolling process, the copper strip passes through multiple rolling units, each of which extrude and rolls it to a certain degree, thereby gradually reducing its thickness and improving its surface quality. Multi-stage extrusion is achieved through multiple rolling units.

[0028] By starting the first rotary driver 3, the first rotary roller 33 can be rotated, and when the first rotary roller 33 rotates, the rotational force can be transmitted to the second rotary roller 34 through the first transmission belt 35, and the conveyor belt 2 can be driven, so that the workpiece on the conveyor belt 2 can be transported to between the first cutting roller 71 and the second cutting roller 72. When the displacement sensor 32 detects that the workpiece is located on the conveyor belt 2, the second rotary driver 53 is started by the controller 31, and then the second rotary driver 53 is started to drive the sliding block 61 and the limiting plate 65 to move horizontally in a straight line. When the limiting plate 65 and the sliding block 61 move, the hinged rod 62 rotatably arranged on the limiting plate 65 can drive the second connecting rod 64 to slide vertically along the limiting groove 63, and then the squeezing roller 4 and the second cutting roller 72 are synchronously raised or lowered to achieve synchronous adjustment, so that the extrusion and cutting of the copper strip are carried out synchronously, and copper strips of different thicknesses can be extruded and cut, thereby improving the applicability of the device.

[0029] See also Figure 3 and Figure 5 As shown, the adjustment mechanism 5 also includes a second rotation driver 53 and a threaded rod 54; the second rotation driver 53 is arranged on the body 1; the input end of the threaded rod 54 is connected to the output end of the second rotation driver 53 through a coupling, and two pairs of mounting plates 55 are provided on the body 1; a pair of limiting rods 56 are installed between the two mounting plates 55, and the limiting rods 56 are used to limit the sliding block 61 to make stable horizontal linear sliding.

[0030] When the squeeze roller 4 needs to be lowered vertically, the displacement sensor 32 transmits a signal to the controller 31, which in turn activates the second rotary actuator 53. When the second rotary actuator 53 is activated, it drives the threaded rod 54 in synchronous rotation. A sliding block 61 is mounted on the threaded rod 54. As the threaded rod 54 rotates, the sliding block 61 slides vertically along the threaded rod 54, thereby adjusting the squeeze roller 4 vertically.

[0031] See also Figure 3 and Figure 5 As shown, the drive connection mechanism 6 includes a sliding block 61 and a hinge rod 62; the sliding block 61 is slidably set on the body 1 and is threadedly connected to the threaded rod 54; the hinge rod 62 is rotatably set on the sliding block 61, and one end of the sliding block 61 extending out of the outside of the body 1 is installed with a limiting plate 65 rotatably installed between the hinge rod 62, and a circular hole for the limiting rod 56 to pass through is provided on the sliding block 61, and the sliding block 61 is clearance-matched with the limiting rod 56, and a travel groove 66 for the limiting plate 65 to slide horizontally and linearly is provided on the body 1, and the other end of the hinge rod 62 is located in the limiting groove 63 and slides.

[0032] When the threaded rod 54 rotates, it drives the externally threaded sliding block 61 to slide horizontally. This sliding movement of the sliding block 61 causes the limiting plate 65 to slide smoothly horizontally along the travel groove 66 and the limiting rod 56. The limiting plate 65 then drives the hinged rod 62, which extends outside the travel groove 66, to adjust the vertical position of the squeeze roller 4 and the second cutting roller 72 through the connection between the hinged rod 62 and the squeeze roller 4 and the second cutting roller 72.

[0033] See also Figure 5 and Figure 6 As shown, the drive connection mechanism 6 also includes a limiting groove 63 and a second connecting rod 64; the limiting groove 63 is opened on the body 1 and cooperates with the groove of the hinge rod 62; the second connecting rod 64 is rotatably set on the hinge rod 62, and the limiting groove 63 has a pair, and the limiting groove 63 and the third rotating rod 52 are matched with each other. The two ends of the third rotating rod 52 extend out of the outside of the body 1 and are rotatably connected to the second connecting rod 64. A connecting plate is provided on the body 1, and a guide positioning rod 67 is provided on the connecting plate to limit the vertical sliding of the second connecting rod 64.

[0034] When the hinged rod 62 drives the second rotating rod 51 to move downward, the second rotating rod 51 slides in the limiting groove 63, which makes the sliding block 61 and the limiting plate 65 slide in the horizontal direction. At the same time, the hinged rod 62 is driven to drive the second rotating rod 51 to slide and adjust in the vertical direction in the limiting groove 63 through the guidance of the limiting groove 63, thereby ensuring the stability of the sliding movement. The hinged rod 62 is set in the middle of the second connecting rod 64, and the sliding of the second connecting rod 64 in the vertical direction is limited by the guide positioning rod 67, which makes the hinged rod 62 drive the second connecting rod 64 to move upward more smoothly. Stable and synchronous movement: When the hinged rod 62 tilts to the left or right, the second connecting rod 64, pivotally connected to the hinged rod 62, drives the third rotating rod 52, coaxially fixed to the squeeze roller 4, to rise or fall synchronously along the limiting groove 63. This allows the squeeze roller 4 and the second cutting roller 72 to move closer to or further away from the conveyor belt 2 and above the first cutting roller 71. The friction between the squeeze roller 4 and the second cutting roller 72 and the workpiece on the conveyor belt 2 causes them to rotate in contact with the workpiece, driven by the conveyor belt 2, thereby squeezing and cutting the workpiece. This design allows the sliding block 61 and the limiting plate 65 to move synchronously upward or downward via the hinged rod 62 and the second connecting rod 64, eliminating the need to adjust their spacing from the conveyor belt 2. This ensures that the squeeze roller 4 and the second cutting roller 72 are always at the same level, facilitating the squeezing and cutting of workpieces of varying thicknesses and simplifying the operation.

[0035] See also Figure 6 and Figure 7As shown, the cutting mechanism 7 includes a first cutting roller 71 and a second cutting roller 72; the first cutting roller 71 is rotatably set on the body 1 and close to one side of the conveyor belt 2; the second cutting roller 72 is rotatably set on the hinge rod 62, and a first rotating rod 73 is provided on the body 1 and is coaxially fixed with the first cutting roller 71, and a plurality of cutting grooves 74 are provided on the first cutting roller 71, and a cutting blade 75 in contact with the cutting groove 74 is provided on the second cutting roller 72.

[0036] When the distance between the second cutting roller 72 and the first cutting roller 71 needs to be adjusted, the adjustment mechanism 5 causes the articulated rod 62 to tilt at a certain angle. This tilting action drives the second rotating rod 51, to which one side of the articulated rod 62 is pivotally connected, to descend vertically. Because the second rotating rod 51 is coaxially fixed with the second cutting roller 72, the downward movement of the second rotating rod 51 is directly converted into the vertical sliding of the second cutting roller 72, causing it to move closer to the first cutting roller 71. During the movement of the sliding block 61 and the limiting plate 65, the linkage between the articulated rod 62 and the second rotating rod 51 allows precise sliding adjustment of the second cutting roller 72 relative to the first cutting roller 71, thereby adapting to the cutting requirements of workpieces of varying thicknesses and ensuring cutting accuracy and efficiency.

[0037] See also Figure 6 and Figure 7 As shown, the collecting mechanism 8 includes a scraper 81 and a guide block 82; the scraper 81 is arranged in the body 1 and is located below the second cutting roller 72; the guide block 82 is arranged on the body 1 and close to one side of the scraper 81, and the body 1 is provided with a mounting plate 55 for mounting the scraper 81; the guide block 82 is an arc shape that better fits the rolling and falling of waste, and a plurality of guide grooves 83 for waste to enter are provided on the guide block 82, and a pull-out box 84 extending from the outside of the guide block 82 and used to collect waste is slidably provided on the guide block 82.

[0038] After the workpieces are squeezed by the squeezing roller 4 on the conveyor belt 2, they enter between the second cutting roller 72 and the first cutting roller 71. The second cutting roller 72 cuts the workpiece located above the first cutting roller 71. The waste generated during the cutting process accumulates in the cutting groove 74. As the first cutting roller 71 rotates driven by the second transmission belt 36, the scraper 81 continuously contacts the cutting groove 74, scraping away the waste. The scraped waste falls onto the guide block 82 and slides along the guide trough 83 into the drawer box 84. When the waste in the drawer box 84 accumulates to a certain level, the user simply pulls the drawer box 84 to dump the waste, reducing the fatigue of manual cleaning later.

[0039] The above embodiments merely represent one or several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A multi-stage extrusion type ultra-thin copper strip rolling device based on adjustable pressure, comprising a machine body (1), a conveyor belt (2) arranged in the machine body (1) for conveying workpieces, a first rotary driver (3) for driving the conveyor belt (2) to convey, an extrusion roller (4) for extruding the workpiece, and an adjustment mechanism (5) for driving the extrusion roller (4) to adjust its position in a vertical direction; characterized in that: The adjusting mechanism (5) includes a second rotating rod (51) and a third rotating rod (52), and a driving connection mechanism (6) for driving the second rotating rod (51) and the third rotating rod (52) to slide in a vertical direction. The multi-stage extrusion type ultra-thin copper strip rolling device also includes a cutting mechanism (7) for cutting the workpiece and a collecting mechanism (8) for collecting cutting waste.

2. The pressure-adjustable multi-stage extrusion type ultra-thin copper strip rolling device according to claim 1 is characterized in that: The regulating mechanism (5) further comprises a second rotary driver (53) and a threaded rod (54); the second rotary driver (53) is arranged on the machine body (1); the input end of the threaded rod (54) is connected to the output end of the second rotary driver (53) via a coupling.

3. The pressure-adjustable multi-stage extrusion type ultra-thin copper strip rolling device according to claim 1 is characterized in that: The driving connection mechanism (6) comprises a sliding block (61) and a hinge rod (62); the sliding block (61) is slidably arranged on the machine body (1) and is threadedly connected to the threaded rod (54); and the hinge rod (62) is rotatably arranged on the sliding block (61).

4. The multi-stage extrusion type ultra-thin copper strip rolling device based on adjustable pressure according to claim 1 is characterized in that: The driving connection mechanism (6) further comprises a limiting groove (63) and a second connecting rod (64); the limiting groove (63) is provided on the machine body (1) and matches with a notch of the hinge rod (62); the second connecting rod (64) is rotatably arranged on the hinge rod (62).

5. The pressure-adjustable multi-stage extrusion type ultra-thin copper strip rolling device according to claim 1 is characterized in that: The cutting mechanism (7) comprises a first cutting roller (71) and a second cutting roller (72); the first cutting roller (71) is rotatably arranged on the machine body (1) and close to one side of the conveyor belt (2); and the second cutting roller (72) is rotatably arranged on the hinge rod (62).

6. The pressure-adjustable multi-stage extrusion type ultra-thin copper strip rolling device according to claim 1 is characterized in that: The collecting mechanism (8) comprises a scraper (81) and a material guide block (82); the scraper (81) is arranged in the machine body (1) and is located below the second cutting roller (72); and the material guide block (82) is arranged on the machine body (1) and is close to one side of the scraper (81).

Citation Information

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