High-precision cogging and stretching integrated die for automobile filter

Abstract

The utility model provides an automobile filter high-precision cogging and stretching integrated die which comprises an upper die and a lower die, the upper die comprises an upper die frame, an upper limiting column is installed at the bottom of the upper die frame, a hexagonal sleeve is installed at the bottom of the upper limiting column, a pull ring positioning ring and a pull ring are connected to the surface of the hexagonal sleeve in a sleeved mode, an upper die shearing opening is installed at the bottom of the pull ring, and a lower die shearing opening is installed at the bottom of the upper die frame. The lower die comprises a lower die frame, two side supporting plates which are vertically and upwards arranged are installed on the lower die frame, a middle die frame is fixed to the tops of the two side supporting plates, a lower die shearing opening is formed in the center of the middle die frame, a lower bottom plate is installed on the lower die frame, a bottom material returning ring which is vertically and upwards arranged is installed on the lower bottom plate, and a lower die material returning ring is connected to the bottom material returning ring in a sleeved mode. The pull rod penetrates through the center of the bottom material returning ring and the center of the lower die material returning ring in the vertical direction and protrudes upwards, and the hexagonal head is fixed to the top of the pull rod. According to the utility model, cogging, stretching and hexagonal processing can be simultaneously realized under one set of die framework, and the processing efficiency and the precision are high.

Description

Technical Field

[0001] The utility model relates to the technical field of mold processing, in particular to a high-precision blanking and stretching integrated mold for an automobile filter. Background Art

[0002] In the prior art, during the actual processing of the automobile filter housing, Figure 1 As shown, the square sheet 100 needs to be cut into blanks 200, and then stretched into a shell 300. Currently, there are two main types of shell blanking and stretching molds. One is to first uniformly blank the sheet through a blanking mold, and then manually place the blanks, and then stretch the shell on another set of stretching molds to perform hexagonal processing. The other type of mold is processed in three steps with a robot. The sheet is blanked in the first step, and then the robot clamps the blanks to the second step for stretching, and the robot clamps the shell to the third step for hexagonal processing. The first processing method requires two sets of molds and manual feeding, which is not efficient. The second processing method has three independent steps, a complex mold frame, and a horizontal layout of the mold, which requires more processing space and a robot, which increases the cost of the mold. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the utility model proposes a high-precision blanking and stretching integrated mold for automobile filters, which can realize blanking, stretching and hexagonal processing simultaneously under a set of mold structure, with high processing efficiency and high precision.

[0004] In order to realize the above technical solution, the utility model provides a high-precision blanking and stretching integrated mold for automobile filters, comprising: an upper mold and a lower mold, the lower mold is installed below the upper mold, the upper mold comprises an upper mold frame, the bottom of the upper mold frame is equipped with an upper limit column, the bottom of the upper limit column is equipped with a hexagonal sleeve, the surface of the hexagonal sleeve is sleeved with a pull ring positioning ring and a pull ring, the bottom of the pull ring is equipped with an upper mold notch, the lower mold comprises a lower mold frame, and the lower mold frame is equipped with two vertical upward-mounted The side support plates are arranged in a circle, and the middle mold frame is fixed on the top of the two side support plates. The lower mold notch is installed in the center of the middle mold frame, and the lower mold notch is located directly below the upper mold notch. The lower mold frame is installed with a lower base plate, and the lower base plate is installed with a bottom ejection ring arranged vertically upward. The lower mold ejection ring is sleeved on the bottom ejection ring, and the pull rod is installed in the center of the bottom ejection ring and the lower mold ejection ring in the vertical direction and protrudes upward. The hexagonal head is fixed on the top of the pull rod and is arranged vertically upward facing the center of the lower mold notch.

[0005] In the above technical solution, during actual operation, the metal sheet enters the lower die notch of the middle die frame through the feeding mechanism. The upper die frame is pushed down by the punch press, and the upper die notch contacts the metal sheet to open the blank. At the same time, the lower die stripping ring squeezes the blank upward, compacting the blank to prevent wrinkles. The upper die frame then continues to punch downward, and the lower die pull rod stretches the blank. After stretching, the lower die hexagonal head and the upper die hexagonal sleeve squeeze the stretched shell to form the hexagon of the shell. The finished shell is then ejected by the lower die stripping ring moving upward. This achieves the one-time processing of opening, stretching, and hexagonal processing, improving processing efficiency and precision.

[0006] Preferably, four guide columns arranged vertically upward are installed on the four end corners of the middle mold frame, and four guide sleeves matching the guide columns are installed at the bottom of the four end corners of the upper mold frame. During actual work, by setting the guide sleeves and guide columns, it can be ensured that the downward stamping can be guided correctly to prevent the stamping from being offset.

[0007] Preferably, two upper scrap knives arranged in parallel and at intervals are installed on the right end edge of the upper mold frame, and two lower scrap knives corresponding to the upper scrap knives are installed on the right end edge of the middle mold frame. During actual work, the metal plate after feeding can be cut off through the cooperation between the upper scrap knives and the lower scrap knives, so that the subsequent throwing process can proceed smoothly.

[0008] Preferably, four lower die stripping ring mounting pillars arranged vertically upward are installed on the lower die frame, and the lower die stripping ring is installed on the top of the lower die stripping ring mounting pillars and is sleeved on the top of the bottom stripping ring, so that the shell after processing can be smoothly pushed upward with the cooperation between the bottom stripping ring and the lower die stripping ring.

[0009] Preferably, the lower die frame is fixed on the base plate of the machine tool, and the upper die frame is fixed on the punch head of the machine tool. During actual operation, the lower die frame is fixed, and the upper die frame moves up and down driven by the punch head of the machine tool.

[0010] The utility model provides a high-precision integrated blanking and stretching mold for automobile filters, which has the following beneficial effects: the high-precision integrated blanking and stretching mold for automobile filters has a simple structure and a reasonable design. It can realize blanking, stretching, and hexagonal processing simultaneously under a set of mold structures, with high processing efficiency and high precision. In actual operation, the metal plate enters the lower die notch of the middle die frame through the feeding mechanism. The upper die frame is pushed down by the punch press, and the upper die notch contacts the metal plate to blank. At the same time, the lower die stripping ring squeezes the blank sheet upward, pressing the blank sheet to prevent wrinkles. The upper die frame then continues to punch downward, and the lower die pull rod stretches the blank sheet. After stretching, the lower die hexagonal head and the upper die hexagonal sleeve squeeze the stretched shell to process the hexagonal shell. The shell is then processed and the lower die stripping ring moves upward to eject the shell. This achieves the one-time processing of blanking, stretching, and hexagonal processing, improving processing efficiency and precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the process of processing an automobile filter housing.

[0012] Figure 2 This is a schematic diagram of the three-dimensional structure assembly of the utility model.

[0013] Figure 3 Schematic diagram of the three-dimensional structure explosion of the utility model Figure I .

[0014] Figure 4 Schematic diagram of the three-dimensional structure explosion of the utility model Figure II .

[0015] In the figure: 1. Upper die frame; 2. Upper scrap knife; 3. Upper limit post; 4. Hexagonal sleeve; 5. Pull ring and positioning ring; 6. Pull ring; 7. Upper die notch; 8. Middle die frame; 9. Lower scrap knife; 10. Lower die notch; 11. Hexagonal head; 12. Pull rod; 13. Lower die return ring; 14. Bottom return ring; 15. Lower base plate; 16. Lower die frame; 17. Lower die return ring mounting support; 18. Side support plate; 19. Metal plate; 20. Guide post; 21. Guide sleeve. DETAILED DESCRIPTION

[0016] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary persons in this field without creative work are within the scope of protection of the present invention.

[0017] Embodiment: A high-precision blanking and stretching integrated die for an automobile filter.

[0018] Reference Figures 1 to 4 As shown, a high-precision blanking and stretching integrated mold for automobile filters includes: an upper mold and a lower mold, the lower mold is installed below the upper mold, the upper mold includes an upper mold frame 1, the upper mold frame 1 is fixed on the punching head of the machine tool, and during actual operation, the upper mold frame 1 moves up and down driven by the punching head of the machine tool, and an upper limit column 3 is installed at the bottom of the upper mold frame 1, and a hexagonal sleeve 4 is installed at the bottom of the upper limit column 3. A pull ring positioning ring 5 and a pull ring 6 are sleeved on the surface of the hexagonal sleeve 4, and an upper mold notch 7 is installed at the bottom of the pull ring 6, wherein the function of the hexagonal sleeve 4 is to cooperate with the hexagonal head 11 to press out a hexagon on the top of the shell during the stamping process, the function of the upper mold notch 7 is to cooperate with the lower mold notch 10 to punch out a blank sheet, and the function of the pull ring 6 is to cooperate with the pull rod 12 to stretch the blank sheet to form a shell. The lower mold includes a lower mold frame 16, which is fixed on the base plate of the machine tool. Two side support plates 18 arranged vertically upward are installed on the lower mold frame 16. The middle mold frame 8 is fixed on the top of the two side support plates 18. A lower mold notch 10 is installed at the center of the middle mold frame 8. The lower mold notch 10 is located directly below the upper mold notch 7. During actual work, a blank is punched out on the metal plate 19 through the cooperation between the upper mold notch 7 and the lower mold notch 10. A lower bottom plate 15 is installed on the lower mold frame 16. A bottom stripping ring 14 arranged vertically upward is installed on the lower bottom plate 15. The bottom stripping ring The lower die stripping ring 13 is sleeved on 14, and four lower die stripping ring mounting pillars 17 arranged vertically upward are installed on the lower die frame 16. The lower die stripping ring 13 is installed on the top of the lower die stripping ring mounting pillars 17 and sleeved on the bottom stripping ring 14, so that the shell after processing can be smoothly pushed upward under the cooperation between the bottom stripping ring 14 and the lower die stripping ring 13. The pull rod 12 is installed in the center of the bottom stripping ring 14 and the lower die stripping ring 13 in the vertical direction and protrudes upward. The hexagonal head 11 is fixed on the top of the pull rod 12 and is arranged vertically upward facing the center of the lower die notch 10.

[0019] Reference Figure 2 As shown, four vertically upward guide posts 20 are installed on the four end corners of the middle die frame 8, and four guide sleeves 21 matching the guide posts are installed at the bottom of the four end corners of the upper die frame 1. In actual operation, by setting the guide sleeves 21 and the guide posts 20, it can be ensured that the downward punching can be guided correctly to prevent the punching from being offset. Two upper scrap knives 2 are installed on the right end edge of the upper die frame 1 and spaced apart in parallel. Two lower scrap knives 9 corresponding to the upper scrap knives 2 are installed on the right end edge of the middle die frame 8. In actual operation, the upper scrap knives 2 and the lower scrap knives 9 can cooperate to cut the metal sheet 19 after feeding, so that the subsequent blank drawing process can proceed smoothly.

[0020] This high-precision integrated blanking and stretching mold for automotive filters features a simple structure and rational design. It can simultaneously perform blanking, stretching, and hexagonal processing within a single mold structure, achieving high processing efficiency and precision. During operation, a metal sheet 19 enters the lower die notch 10 of the middle die frame 8 via a feed mechanism. The upper die frame 1 is pushed downward by the punch press, and the upper die notch 7 contacts the metal sheet 19 to blank. Simultaneously, the lower die stripping ring 13 presses the blank upward, compacting it and preventing wrinkles. The upper die frame 1 then continues punching downward, while the lower die pull rod 12 stretches the blank. After stretching, the lower die hexagonal head 11 and the upper die hexagonal sleeve 4 squeeze the stretched outer shell, producing the hexagonal shape. The finished shell is then ejected by the lower die stripping ring 13, which moves upward. This achieves a one-step process of blanking, stretching, and hexagonal processing, improving processing efficiency and precision.

[0021] The above description is only a preferred embodiment of the present invention, but the present invention should not be limited to the contents disclosed in the embodiment and the drawings. Therefore, any equivalent or modification completed without departing from the spirit disclosed in the present invention shall fall within the scope of protection of the present invention.

Claims

1. A high-precision blanking and stretching integrated die for automobile filters, characterized in that include: The upper mold and the lower mold, the lower mold is installed below the upper mold, the upper mold includes an upper mold frame, the bottom of the upper mold frame is installed with an upper limit column, the bottom of the upper limit column is installed with a hexagonal sleeve, the surface of the hexagonal sleeve is sleeved with a pull ring positioning ring and a pull ring, the bottom of the pull ring is installed with an upper mold notch, the lower mold includes a lower mold frame, the lower mold frame is installed with two side support plates arranged vertically upward, the middle mold frame is fixed on the top of the two side support plates, the center of the middle mold frame is installed with the lower mold notch, the lower mold notch is located directly below the upper mold notch, the lower mold frame is installed with a lower bottom plate, the lower bottom plate is installed with a bottom stripping ring arranged vertically upward, the bottom stripping ring is sleeved with a lower mold stripping ring, the pull rod is installed in the vertical direction through the center of the bottom stripping ring and the lower mold stripping ring and protrudes upward, the hexagonal head is fixed on the top of the pull rod and is arranged vertically upward facing the center of the lower mold notch.

2. The high-precision blanking and stretching integrated die for automobile filters according to claim 1, characterized in that: Four guide columns arranged vertically upward are installed on the four end corners of the middle mold frame, and four guide sleeves matching the guide columns are installed at the bottom of the four end corners of the upper mold frame.

3. The high-precision blanking and stretching integrated die for automobile filters according to claim 1, characterized in that: Two upper waste knives arranged in parallel and at intervals are installed on the right end edge of the upper mold frame, and two lower waste knives arranged corresponding to the upper waste knives are installed on the right end edge of the middle mold frame.

4. The high-precision blanking and stretching integrated die for automobile filters according to claim 1, characterized in that: Four lower die stripping ring mounting pillars arranged vertically upward are installed on the lower die frame, and the lower die stripping ring is installed on the top of the lower die stripping ring mounting pillars and is sleeved above the bottom stripping ring.

5. The high-precision blanking and stretching integrated die for automobile filters according to claim 1, characterized in that: The lower die frame is fixed on a base plate of a machine tool, and the upper die frame is fixed on a punching head of the machine tool.

Images