Copper bar shaping and feeding device

Abstract

The utility model relates to the technical field of new energy, in particular to a copper bar shaping and feeding device which comprises a machine table, a shaping mechanism arranged on the machine table, a first guide mechanism arranged on the machine table and a stable wire feeding mechanism arranged on one side of the machine table, and the shaping mechanism, the first guide mechanism and the stable wire feeding mechanism are sequentially arranged. The shaping mechanism comprises a fixing plate arranged on the machine table, a plurality of fixing rollers arranged on one side of the fixing plate, a plurality of adjusting assemblies arranged on the fixing plate and adjusting rollers connected with the adjusting assemblies. The shaping mechanism can straighten a bent flat wire raw material pulled out of a material roll, the straightened flat wire raw material is guided by the first guide mechanism, the straightness of the flat wire raw material meets the requirement, the stability of the size of a copper bar is guaranteed, meanwhile, the stable wire feeding mechanism can enable the advancing process to be more stable, and the production efficiency is improved. Therefore, the flat wire can accurately, stably and smoothly enter the corresponding position of the processing equipment, and the product quality is further ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy, in particular to a copper bar shaping and feeding device. Background Art

[0002] New energy, also known as unconventional energy, refers to various energy forms beyond traditional energy sources. Generally, it refers to renewable energy sources developed and utilized based on new technologies. These include solar energy, biomass energy, wind energy, geothermal energy, wave energy, ocean current energy, tidal energy, and thermal cycles between the ocean surface and deep layers. New energy vehicles (NEVs) use unconventional automotive fuels as a power source (or use conventional automotive fuels with new onboard power units) and integrate advanced technologies in vehicle power control and drive to create vehicles with advanced technical principles, new technologies, and new structures. Common NEVs include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, and hydrogen engine vehicles. New energy vehicles with electric drive require conductors to transmit power, typically flat copper or aluminum busbars. Taking copper busbars as an example, during the processing of copper busbars, they need to be processed into specific shapes and lengths according to different application requirements. Generally speaking, during processing, the raw materials are usually sent to bending or stamping equipment for processing. The flat wire raw materials of the copper busbar are generally wound into a reel. During production, the flat wire needs to be pulled out from the reel and sent to the processing equipment for cutting, bending and other operations to finally obtain the copper busbar product. The flat wire is bent when pulled out. If it is directly sent to the processing equipment, it may jitter due to the poor straightness of the flat wire, which will affect the smoothness of feeding and processing, resulting in unstable copper busbar dimensions and affecting product quality. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a copper bar shaping and feeding device.

[0004] The utility model is implemented by the following scheme:

[0005] A copper busbar shaping and feeding device comprises a machine platform, a shaping mechanism arranged on the machine platform, a first guide mechanism arranged on the machine platform, and a stabilizing feed line mechanism arranged on one side of the machine platform, wherein the shaping mechanism, the first guide mechanism and the stabilizing feed line mechanism are arranged in sequence; the shaping mechanism comprises a fixed plate arranged on the machine platform, a plurality of fixed rollers arranged on one side of the fixed plate, a plurality of adjusting components arranged on the fixed plate, and an adjusting roller connected to the adjusting component, wherein the adjusting roller is located above the fixed roller; the stabilizing feed line mechanism comprises a support component connected to the machine platform, a first support plate arranged on the support component, two first stabilizing components arranged on both sides of the first support plate, and a second stabilizing component arranged on the side of the first support plate facing the machine platform.

[0006] Furthermore, the line stabilization mechanism includes a second support plate arranged on the support assembly, the second support plate is arranged parallel to the first support plate, third stabilization assemblies are respectively provided on both sides of the second support plate, and a fourth stabilization assembly is provided on the side of the second support plate away from the first support plate.

[0007] Furthermore, the first stabilizing assembly, the second stabilizing assembly, the third stabilizing assembly, and the fourth stabilizing assembly each include a first stabilizing seat and a second stabilizing seat, a first stabilizing wheel arranged on the first stabilizing seat, and a second stabilizing wheel arranged on the second stabilizing seat, and there is a gap between the first stabilizing wheel and the second stabilizing wheel.

[0008] Furthermore, the adjustment assembly includes a lifting seat movably connected to the fixed plate, a top plate connected to the fixed plate, a first adjustment screw arranged on the top plate, the lower end of the first adjustment screw is connected to the lifting seat, and the adjustment roller is connected to the lifting seat.

[0009] Furthermore, the fixing plate is provided with a connecting groove for connecting to the lifting seat.

[0010] Furthermore, the first guide mechanism includes a plurality of fixed guide assemblies arranged on the machine platform, and an adjustment guide assembly arranged on the machine platform, and there is a gap between the fixed guide assemblies and the adjustment guide assemblies for the copper busbar to pass through; the adjustment guide assembly includes an adjustment seat connected to the machine platform, a first guide shaft movably connected to the adjustment seat, a second adjustment screw arranged on the adjustment seat, the second adjustment screw is connected to the first guide shaft, and the first guide shaft is provided with a first guide wheel.

[0011] Furthermore, the fixed guide assembly includes a second guide shaft connected to the machine platform, and a second guide wheel provided on the second guide shaft, wherein the height of the second guide wheel corresponds to that of the first guide wheel.

[0012] Furthermore, the machine is provided with a connecting groove, and the adjusting seat is connected to the connecting groove.

[0013] Furthermore, the copper busbar shaping and feeding device includes a second guide mechanism, and the second guide mechanism, the shaping mechanism, the first guide mechanism, and the line-feeding stabilizing mechanism are arranged in sequence.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The shaping mechanism of the utility model can straighten the bent flat wire raw material pulled out of the material roll, and after straightening, it is guided by the first guide mechanism to make the straightness of the flat wire raw material meet the requirements, thereby ensuring the stability of the copper busbar size. At the same time, the wire stabilizing mechanism of the utility model can make the travel process more stable, so that the flat wire can accurately, steadily and smoothly enter the corresponding position of the processing equipment, further ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The present invention provides a schematic structural diagram of a copper bar shaping and feeding device.

[0017] Figure 2 It is a schematic diagram of the shaping mechanism part of the utility model.

[0018] Figure 3 It is a schematic diagram of the wire-feeding stabilizing mechanism of the present invention.

[0019] Included in the figure are:

[0020] Machine 1, connecting groove 11, shaping mechanism 2, fixed plate 21, fixed roller 22, adjusting assembly 23, lifting seat 231, top plate 232, first adjusting screw 233, adjusting roller 24, first guide mechanism 3, fixed guide assembly 31, second guide shaft 311, second guide wheel 312, adjusting guide assembly 32, adjusting seat 321, first guide shaft 322, second adjusting screw 323, first guide wheel 324, line stabilizing mechanism 4, support assembly 41, first support plate 42, first stabilizing assembly 43, first stabilizing seat 431, second stabilizing seat 432, first stabilizing wheel 433, second stabilizing wheel 434, second stabilizing assembly 44, second support plate 45, third stabilizing assembly 46, fourth stabilizing assembly 47, second guide mechanism 5. DETAILED DESCRIPTION

[0021] To facilitate those skilled in the art to understand the present invention, the present invention will be described in further detail below with reference to specific embodiments and accompanying drawings.

[0022] Reference Figures 1 to 3 The utility model provides a copper bar shaping and feeding device, including a machine platform 1, a shaping mechanism 2 arranged on the machine platform 1, a first guide mechanism 3 arranged on the machine platform 1, and a stabilizing feed line mechanism 4 arranged on one side of the machine platform 1. The shaping mechanism 2, the first guide mechanism 3 and the stabilizing feed line mechanism 4 are arranged in sequence.

[0023] The shaping mechanism 2 includes a fixed plate 21 disposed on the machine 1, a plurality of fixed rollers 22 disposed on one side of the fixed plate 21, a plurality of adjustment components 23 disposed on the fixed plate 21, and an adjustment roller 24 connected to the adjustment component 23, wherein the adjustment roller 24 is located above the fixed roller 22. The adjustment component 23 can adjust the vertical position of the adjustment roller 24, thereby changing the distance between the adjustment roller 24 and the fixed roller 22 to adapt to flat wire materials of different specifications. The adjustment roller 24 and the fixed roller 22 can be staggered or arranged in corresponding positions, so as to adjust the adjustment roller 24 and the fixed roller 22. Figure 1 From a 3D perspective, in this embodiment, the first adjustment roller 24 on the left corresponds to the fixed roller 22, while the remaining rollers are staggered. The shaping mechanism 2 straightens the bent flat wire, improving its straightness, thereby ensuring smooth feeding and processing and dimensional stability of the copper busbar. Furthermore, the fixed rollers 22 can be connected to a drive mechanism, which is in transmission connection with all the fixed rollers 22, pulling the flat wire.

[0024] The wire feed stabilizing mechanism 4 includes a support assembly 41 connected to the machine 1, a first support plate 42 mounted on the support assembly 41, two first stabilizing assemblies 43 mounted on either side of the first support plate 42, and a second stabilizing assembly 44 mounted on the side of the first support plate 42 facing the machine 1. The wire feed stabilizing mechanism 4 also includes a second support plate 45 mounted on the support assembly 41, parallel to the first support plate 42. Third stabilizing assemblies 46 are mounted on either side of the second support plate 45, and a fourth stabilizing assembly 47 is mounted on the side of the second support plate 45 facing away from the first support plate 42. After passing through the shaping mechanism 2 and the first guide mechanism 3, the flat wire enters the wire feed stabilizing mechanism 4 and then enters the processing equipment. Since the flat wire is squeezed and straightened while passing through the shaping mechanism 2, it may experience a certain degree of jitter or deviation. After passing through the wire feed stabilizing mechanism 4, the overall movement of the flat wire is more stable, allowing it to accurately, smoothly, and securely enter the corresponding position in the processing equipment, thereby preventing any impact on the copper busbar dimensions and further ensuring product quality.

[0025] The first stabilizing assembly 43, the second stabilizing assembly 44, the third stabilizing assembly 46, and the fourth stabilizing assembly 47 each include a first stabilizing seat 431 and a second stabilizing seat 432, a first stabilizing wheel 433 disposed on the first stabilizing seat 431, and a second stabilizing wheel 434 disposed on the second stabilizing seat 432, with a gap between the first stabilizing wheel 433 and the second stabilizing wheel 434. The axes of the stabilizing wheels of the first stabilizing assembly 43 and the third stabilizing assembly 46 are parallel to the horizontal plane, allowing them to position and guide the flat wire from both sides in the vertical direction. The axes of the stabilizing wheels of the second stabilizing assembly 44 and the fourth stabilizing assembly 47 are parallel to the horizontal plane, allowing them to position and guide the flat wire from both sides in the vertical direction. Furthermore, the positions of the first stabilizing seat 431 and the second stabilizing seat 432 can be adjusted to a suitable position for fixing, accommodating flat wires of different specifications.

[0026] The adjustment assembly 23 includes a lifting base 231 movably connected to the fixed plate 21, a top plate 232 connected to the fixed plate 21, and a first adjustment screw 233 disposed on the top plate 232. The lower end of the first adjustment screw 233 is connected to the lifting base, and the adjustment roller 24 is connected to the lifting base. When the first adjustment screw 233 is rotated, the lifting base can move vertically.

[0027] The fixing plate 21 is provided with a connecting groove 11 for connecting to the lifting seat. The top plate 232 is located on the top surface of the fixing plate 21 and covers the opening of the connecting groove 11 .

[0028] The first guide mechanism 3 includes a plurality of fixed guide components 31 arranged on the machine 1, and an adjustment guide component 32 arranged on the machine 1, and a gap is provided between the fixed guide components 31 and the adjustment guide components 32 for the copper bus to pass through; the adjustment guide component 32 includes an adjustment seat 321 connected to the machine 1, a first guide shaft 322 movably connected to the adjustment seat 321, and a second adjustment screw 323 arranged on the adjustment seat 321, the second adjustment screw 323 is connected to the first guide shaft 322, and the first guide shaft 322 is provided with a first guide wheel 324.

[0029] The fixed guide assembly 31 includes a second guide shaft 311 connected to the machine 1 and a second guide wheel 312 mounted on the second guide shaft 311. The second guide wheel 312 has a height corresponding to that of the first guide wheel 324. Both the first guide wheel 324 and the second guide wheel 312 have grooves that align with the flat wire. The first guide wheel 324 and the second guide wheel 312 work together to guide the flat wire during movement and squeeze it widthwise, further improving its straightness.

[0030] The machine 1 is provided with a connecting groove 11, and the adjusting seat 321 is connected to the connecting groove 11. The connecting groove 11 is arranged along the conveying direction of the flat wire, so that the guide assembly 32 can be adjusted and fixed flexibly at the desired position. In this embodiment, the first adjusting guide assembly 32 corresponds to the position of the fixed guide assembly 31, and the others are staggered.

[0031] The copper bar shaping and feeding device includes a second guide mechanism 5, which is sequentially provided with a shaping mechanism 2, a first guide mechanism 3, and a line-stabilizing mechanism 4. The second guide mechanism 5 has an adjustable guide component 32 and a fixed guide component 31.

[0032] The present invention can be used in conjunction with a flat wire pulling mechanism. Alternatively, a pulling mechanism can be installed on the machine 1 to pull the flat wire. After being pulled from the coil, the flat wire first passes through the second guide mechanism 5, ensuring it enters between the fixed roller 22 and the adjustment roller 24 of the shaping mechanism 2. After being flattened by the shaping mechanism 2, the flat wire passes through the first guide mechanism 3 and finally enters the stabilizing wire feeding mechanism 4, ensuring that the flat wire enters the processing equipment in a stable state.

[0033] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0034] Furthermore, the terms "first," "second," and so on are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referenced. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0035] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0036] Although the present invention has been described with reference to the above specific embodiments, it is apparent that those skilled in the art can make many substitutions, modifications, and variations based on the above. Therefore, all such substitutions, modifications, and variations are intended to fall within the scope of the appended claims.

Claims

1. A copper bar shaping feeding device, characterized in that: It includes a machine, a shaping mechanism arranged on the machine, a first guide mechanism arranged on the machine, and a stabilizing line mechanism arranged on one side of the machine, and the shaping mechanism, the first guide mechanism and the stabilizing line mechanism are arranged in sequence; the shaping mechanism includes a fixed plate arranged on the machine, a plurality of fixed rollers arranged on one side of the fixed plate, a plurality of adjusting components arranged on the fixed plate, and an adjusting roller connected to the adjusting component, and the adjusting roller is located above the fixed roller; the stabilizing line mechanism includes a support component connected to the machine, a first support plate arranged on the support component, two first stabilizing components arranged on both sides of the first support plate, and a second stabilizing component arranged on the side of the first support plate facing the machine.

2. The copper bar shaping and feeding device according to claim 1, characterized in that: The line stabilizing mechanism includes a second support plate arranged on the support assembly, the second support plate is arranged parallel to the first support plate, third stabilizing assemblies are respectively provided on both sides of the second support plate, and a fourth stabilizing assembly is provided on the side of the second support plate away from the first support plate.

3. The copper bar shaping feeding device according to claim 2, characterized in that: The first stabilizing assembly, the second stabilizing assembly, the third stabilizing assembly, and the fourth stabilizing assembly each include a first stabilizing seat and a second stabilizing seat, a first stabilizing wheel disposed on the first stabilizing seat, and a second stabilizing wheel disposed on the second stabilizing seat, with a gap between the first stabilizing wheel and the second stabilizing wheel.

4. The copper bar shaping and feeding device according to claim 1, characterized in that: The adjustment assembly includes a lifting seat movably connected to the fixed plate, a top plate connected to the fixed plate, a first adjustment screw arranged on the top plate, the lower end of the first adjustment screw is connected to the lifting seat, and the adjustment roller is connected to the lifting seat.

5. The copper bar shaping and feeding device according to claim 4, characterized in that: The fixing plate is provided with a connecting groove for connecting to the lifting seat.

6. The copper bar shaping and feeding device according to claim 1, characterized in that: The first guide mechanism includes a plurality of fixed guide assemblies arranged on the machine platform, and an adjustment guide assembly arranged on the machine platform, wherein a gap is provided between the fixed guide assemblies and the adjustment guide assemblies for the copper busbar to pass through; the adjustment guide assembly includes an adjustment seat connected to the machine platform, a first guide shaft movably connected to the adjustment seat, a second adjustment screw arranged on the adjustment seat, the second adjustment screw is connected to the first guide shaft, and a first guide wheel is provided on the first guide shaft.

7. The copper bar shaping and feeding device according to claim 6, characterized in that: The fixed guide assembly includes a second guide shaft connected to the machine platform, and a second guide wheel arranged on the second guide shaft. The height of the second guide wheel corresponds to that of the first guide wheel.

8. The copper bar shaping and feeding device according to claim 6, characterized in that: The machine is provided with a connecting groove, and the adjusting seat is connected to the connecting groove.

9. The copper bar shaping and feeding device according to claim 1, characterized in that: The copper busbar shaping and feeding device comprises a second guide mechanism, wherein the second guide mechanism, the shaping mechanism, the first guide mechanism and the line-feeding stabilizing mechanism are arranged in sequence.

Images