Sealing ring detecting and processing all-in-one machine

Abstract

The utility model relates to the technical field of sealing ring processing, and discloses a sealing ring detecting and processing all-in-one machine which comprises an electric sliding rail, a sliding block is connected in the electric sliding rail in a sliding mode, the top end of the sliding block is fixedly connected with a servo motor, and the driving end of the servo motor is fixedly connected with a first air cylinder. The driving end of the first air cylinder is fixedly connected with a first sliding block, the front end of the first sliding block is rotationally connected with a pushing rod, the front end of the pushing rod is rotationally connected with a second sliding block, the front end of the second sliding block is rotationally connected with a driven rod, the front end of the driven rod is rotationally connected with a moving block, and the front end of the moving block is fixedly connected with an extrusion rod. According to the rubber belt turnover device, through cooperation of the first sliding block, the servo motor and the movable block, the extrusion rod and the fixed rod can rapidly clamp and turn over rubber belts with different thicknesses, the machining efficiency is greatly improved through automatic operation, and the product yield and quality requirements are met.

Description

Technical Field

[0001] The utility model relates to the technical field of sealing ring processing, in particular to a sealing ring detection and processing integrated machine. Background Art

[0002] Sealing rings play a vital role in many industrial fields, such as machinery manufacturing, automobiles, aerospace, etc. Their main function is to prevent liquid or gas leakage and ensure the sealing and reliability of the system. In these applications, the quality of the sealing ring is directly related to the performance, safety and service life of the equipment. If there are defects or quality problems with the sealing ring, it may cause leakage, resulting in energy waste, environmental pollution and even safety accidents. Traditional manual processing of sealing gaskets is inefficient and cannot meet social needs. Traditional sealing gasket detection methods often rely on manual visual inspection or simple measuring tools. It is difficult to accurately detect tiny defects in the sealing ring, such as cracks, bubbles, impurities, etc. This will cause some sealing rings with potential problems to be installed and used, increasing the risk of equipment failure. These shortcomings have driven the birth of a sealing ring detection and processing device.

[0003] The existing sealing ring detection and processing equipment cannot quickly adapt to raw materials of different coarseness for processing. Every time the coarseness of the raw materials changes, the staff needs to shut down the equipment first, and then spend a lot of time to manually loosen the fastening device, replace parts of corresponding specifications, and then re-tighten and calibrate. This series of operations is extremely cumbersome and requires high skills and experience of the operator. If you are not careful, inaccurate installation and inadequate calibration will occur, which will lead to processing errors and even damage to equipment or raw materials, greatly limiting the continuity of equipment operation. Not only does it waste a lot of time in non-production links, but the equipment will consume extra energy during the start-up and shutdown process, accelerate equipment wear, and ultimately lead to a significant reduction in production efficiency. At the same time, the processed sealing ring needs to be inspected again, which is inefficient and cannot meet the needs of modern industrial efficient production. For this reason, a sealing ring detection and processing all-in-one machine is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a sealing ring detection and processing all-in-one machine, which aims to improve the problem of quickly adapting to raw materials of different coarsenesses for processing in the existing technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The sealing ring detection and processing all-in-one machine includes an electric slide rail, the internal sliding connection of the electric slide rail is provided with a sliding block, the top of the sliding block is fixedly connected to a servo motor, the driving end of the servo motor is fixedly connected to a cylinder 1, the driving end of the cylinder 1 is fixedly connected to a slider 1, the front end of the slider 1 is rotatably connected to a push rod, the front end of the push rod is rotatably connected to a slider 2, the front end of the slider 2 is rotatably connected to a driven rod, the front end of the driven rod is rotatably connected to the moving block, the front end of the moving block is fixedly connected to an extrusion rod, the bottom end of the electric slide rail is fixedly connected to a base, the top of the base is fixedly connected to a supporting platform, the outside of the supporting platform is fixedly connected to an adjusting component for tension adjustment, the top of the electric slide rail is fixedly connected to an observation platform, the top of the observation platform is fixedly connected to a detection device, and the top of the electric slide rail is fixedly connected to a hot connection device;

[0007] As a further description of the above technical solution:

[0008] The bottom end of the cylinder 1 is fixedly connected to a support plate, the outside of the support plate is provided with a sliding groove, and the outside of the slider 2 is slidably connected to the inside of the sliding groove;

[0009] As a further description of the above technical solution:

[0010] One end of the moving block is fixedly connected to a synchronization rod, and the front end of the synchronization rod is fixedly connected to another moving block;

[0011] As a further description of the above technical solution:

[0012] The top of the support plate is fixedly connected to a fixing rod, the outside of the support plate is provided with a sliding opening, and the outsides of the two moving blocks are slidably connected to the inside of the sliding opening;

[0013] As a further description of the above technical solution:

[0014] The top of the base is fixedly connected to a heat-sealing device, the top of the base is fixedly connected to an observation platform, the inside of the observation platform is slidably connected to a conveyor belt, and the top of the conveyor belt is fixedly connected to a plurality of fixed blocks;

[0015] As a further description of the above technical solution:

[0016] The adjustment assembly includes a second cylinder, the exterior of the second cylinder is fixedly connected to the front end of the support platform, the driving end of the second cylinder is fixedly connected to a third slider, the front end of the third slider is rotatably connected to a compression rod, the bottom end of the compression rod is rotatably connected to a rotating rod, and the top end of the rotating rod is rotatably connected to a rotating roller;

[0017] As a further description of the above technical solution:

[0018] The support platform is provided with a sliding groove on its outer surface, and the outer portion of the slider 3 is slidably connected to the inner portion of the sliding groove;

[0019] As a further description of the above technical solution:

[0020] The top end of the support platform is fixedly connected with a traction box, and the interior of the traction box is slidably connected with a cutting knife.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, through the cooperation of the sliding block, the servo motor and the moving block, the extrusion rod and the fixed rod can quickly clamp and flip rubber belts of different thicknesses. The automated operation greatly improves the processing efficiency. By clamping multiple at a time, the price of multiple sealing gaskets can be completed, ensuring the product output and quality requirements.

[0023] 2. In the utility model, the pressure rod drives the rotating rod to rotate, so that the position of the rotating roller can be adjusted. Through controllable tension adjustment, the processing stability is improved, unnecessary waste of resources is avoided, and the quality requirements of the product are guaranteed. The product is transported to the front end of the detection device through a conveyor belt to complete the detection, realizing the integrated processing and detection effect, reducing space occupancy and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of the sealing ring detection and processing integrated machine proposed in the utility model;

[0025] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0026] Figure 3 This is a structural diagram of the traction box of the sealing ring detection and processing integrated machine proposed in the utility model;

[0027] Figure 4 for Figure 3 Enlarged view of point B in the middle.

[0028] Legend:

[0029] 1. Electric slide rail; 2. Sliding block; 3. Servo motor; 4. Cylinder 1; 5. Support plate; 6. Slider 1; 7. Push rod; 8. Slider 2; 9. Follower rod; 10. Moving block; 11. Synchronous rod; 12. Extrusion rod; 13. Fixed rod; 14. Base; 15. Support table; 16. Cylinder 2; 17. Slider 3; 18. Compression rod; 19. Slide chute; 20. Rotating rod; 21. Rotating roller; 22. Traction box; 23. Cutting knife; 24. Heat sealing device; 25. Observation table; 26. Conveyor belt; 27. Detection device; 28. Fixed block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figures 1 to 3 , the utility model provides an embodiment: a sealing ring detection and processing all-in-one machine, including an electric slide rail 1, which is made of high-strength aluminum alloy material, has good wear resistance and stability, and can ensure precise sliding performance during long-term use. The internal sliding connection of the electric slide rail 1 is a sliding block 2, which is made of high-quality steel, is sturdy and durable, and can withstand a large load. The top of the sliding block 2 is fixedly connected to a servo motor 3, which has efficient power output and precise control performance, and can provide stable power for the operation of the equipment. The driving end of the servo motor 3 is fixedly connected to a cylinder 14, which is made of high-strength stainless steel, has good sealing and pressure resistance, and can stably push the slider 16 to slide. The driving end of the cylinder 4 is fixedly connected to a slider 16, which is precisely machined and has a smooth surface, which can reduce friction resistance during sliding.

[0032] The front end of slider 1 6 is rotatably connected to a push rod 7, which is made of high-strength alloy steel, has good toughness and strength, and can withstand a large thrust. The front end of the push rod 7 is rotatably connected to slider 2 8, which is similar to slider 1 6 and also has good sliding performance and load-bearing capacity. The front end of slider 2 8 is rotatably connected to a follower rod 9, which can transmit the movement of slider 2 8 to the moving block 10, playing the role of connection and transmission. The front end of the follower rod 9 is rotatably connected to the moving block 10, which is made of wear-resistant material and can maintain good performance during long-term use. The front end of the moving block 10 is fixedly connected to an extrusion rod 12, which can clamp and fix the rubber belt to ensure that the rubber belt will not loosen during processing. The bottom end of the electric slide 1 is fixedly connected to a base 14, which is made of heavy cast iron material, has good stability and load-bearing capacity, and can provide solid support for the entire equipment.

[0033] The top of the base 14 is fixedly connected to a support platform 15, which is made of high-strength steel and can withstand greater pressure and weight. The outside of the support platform 15 is fixedly connected to an adjustment component for tension adjustment, which can automatically adjust the tension of the rubber belt to ensure the stability and consistency of the rubber belt during processing. The top of the electric slide 1 is fixedly connected to an observation platform 25, which is made of transparent material to facilitate processing personnel to observe the processing process and test results of the sealing gasket. The top of the observation platform 25 is fixedly connected to a detection device 27, which has high-precision detection performance and can accurately detect quality problems of the sealing gasket. The top of the electric slide 1 is fixedly connected to a hot-welding device 24, which can perform hot-melt butt welding on the cut rubber belt to ensure that the connection of the sealing gasket is firm and reliable. The bottom end of the cylinder 1 is fixedly connected to a support plate 5, which is made of a solid steel plate and can provide stable support for the cylinder 1 and other components.

[0034] The outside of the support plate 5 is provided with a sliding groove, and the outside of the slider 2 8 is slidably connected to the inside of the sliding groove. The sliding groove has been precisely processed and has a smooth surface, which can ensure the smoothness and stability of the slider 2 8 during the sliding process. One end of the moving block 10 is fixedly connected to a synchronization rod 11, which can ensure the synchronization of the movement of the two moving blocks 10 and improve the stability and reliability of the clamping device. The front end of the synchronization rod 11 is fixedly connected to another moving block 10. The two moving blocks 10 work together to firmly clamp the rubber belt. The top of the support plate 5 is fixedly connected to a fixed rod 13. The fixed rod 13 is used in conjunction with the extrusion rod 12 to effectively clamp and fix the rubber belt. The outside of the support plate 5 is provided with a sliding opening, and the outsides of the two moving blocks 10 are both slidably connected to the inside of the sliding opening. The design of the sliding opening can ensure the stability and accuracy of the moving blocks 10 during the sliding process.

[0035] A heat-welding device 24 is fixedly connected to the top of the base 14. This device utilizes advanced heating technology to quickly and evenly heat the rubber strip, ensuring the quality of the heat-welded joint. An observation platform 25 is also fixedly connected to the top of the base 14. A conveyor belt 26 is slidably connected to the inside of the observation platform 25. This conveyor belt 26 is made of wear-resistant rubber and offers excellent transmission performance and durability.

[0036] The top of the conveyor belt 26 is fixedly connected to multiple fixing blocks 28, which firmly secure the sealing gasket to prevent it from slipping during transport. The top of the support platform 15 is fixedly connected to the traction box 22, which is made of a sturdy metal material and can withstand significant tension and pressure. A cutting blade 23 is slidably connected to the inside of the traction box 22. Made of high-strength alloy steel, the cutting blade 23 has excellent sharpness and wear resistance, enabling it to quickly and accurately cut the rubber belt.

[0037] Reference Figure 1 、 Figure 3 and Figure 4 The adjustment assembly includes cylinder 2 (16). Cylinder 2 (16) utilizes high-performance pneumatic components, offering fast response and stable thrust, precisely controlling the movement of slider 3 (17). The exterior of cylinder 2 (16) is fixedly attached to the front end of support platform 15, providing a stable mounting position for cylinder 2 (16). Slide 3 (17) is fixedly attached to the drive end of cylinder 2 (16). This precision-machined, smooth surface allows for smooth sliding within slot 19.

[0038] The front end of the slider three 17 is rotatably connected to a compression rod 18. The compression rod 18 is made of high-strength alloy steel, has good toughness and strength, and can withstand greater pressure. The bottom end of the compression rod 18 is rotatably connected to a rotating rod 20. The rotating rod 20 can transfer the pressure of the compression rod 18 to the rotating roller 21, playing the role of connection and transmission. The top end of the rotating rod 20 is rotatably connected to a rotating roller 21. The rotating roller 21 is made of wear-resistant material and can maintain good performance during the tension adjustment of the rubber belt. The outer surface of the support platform 15 is provided with a slide groove 19. The slide groove 19 is precisely processed and has a smooth surface, which can ensure the smoothness and stability of the slider three 17 during the sliding process.

[0039] Working principle: When the processing personnel need to process a batch of sealing gaskets, they slide several rubber belts into the interior of the traction box 22 at a time, and start the cylinder 14 to push the slider 16 to slide, so that the slider 16 drives the push rod 7 to make the slider 2 8 slide, so that the driven rod 9 presses the moving block 10 to slide downward, and the sliding of the moving block 10 makes the extrusion rod 12 move toward the fixed rod 13. The cooperation between the extrusion rod 12 and the fixed rod 13 can cope with rubber belts of different thicknesses, so that the rubber belt can be clamped and fixed. After fixation, the sliding block 2 can be started to pull the rubber belt. When the two clamping devices clamp the rubber belt, the cutting knife 23 is started to cut the rubber belt. After that, the two clamping devices use the servo at the rear end. The motor 3 rotates and the sliding block 2 moves in position, so that the two ends of the cut rubber belt are aligned and located inside the heat-welding device 24, and then the heat-welding device 24 is used for hot-melt connection to complete the processing of the sealing gasket. Through fast and controllable automated processing, it can adapt to rubber belts of different thicknesses, thereby improving the processing efficiency and output. The processed sealing gasket will fall to the bottom end of the conveyor belt 26. At this time, the fixed block 28 at the top of the conveyor belt 26 can drive multiple sealing gaskets to slide at one time. When the sealing gasket slides to the inside of the observation platform 25, the detection device 27 will photograph and detect multiple sealing gaskets, thereby detecting bad sealing gaskets. The integrated design greatly improves the efficiency of the entire process and reduces the loss of manpower and material resources.

[0040] During the transmission of the rubber belt, the tension between one or more strands and the whole may be different, resulting in different lengths during cutting and pulling, which leads to material loss after processing. At this time, the tension can be unified through the tension adjustment device installed on the outside of the support platform 15. The slider 3 17 is pushed by the cylinder 2 16 to slide inside the slide 19, so that the compression rod 18 squeezes the rotating rod 20, so that the rotating rod 20 drives the rotating roller 21 to rotate, thereby adjusting the tension of the rubber belt. Automatic and rapid tension adjustment can ensure product quality requirements and avoid economic losses.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A sealing ring detection and processing integrated machine, comprising an electric slide rail (1), characterized in that: The electric slide rail (1) is internally slidably connected to a sliding block (2), the top end of the sliding block (2) is fixedly connected to a servo motor (3), the driving end of the servo motor (3) is fixedly connected to a cylinder (4), the driving end of the cylinder (4) is fixedly connected to a slider (6), the front end of the slider (6) is rotatably connected to a push rod (7), the front end of the push rod (7) is rotatably connected to a slider (8), the front end of the slider (8) is rotatably connected to a driven rod (9), the front end of the driven rod (9) is rotatably connected to a moving The movable block (10) is fixedly connected to an extrusion rod (12) at the front end of the movable block (10), the bottom end of the electric slide rail (1) is fixedly connected to a base (14), the top end of the base (14) is fixedly connected to a support platform (15), the outside of the support platform (15) is fixedly connected to an adjustment component for tension adjustment, the top end of the electric slide rail (1) is fixedly connected to an observation platform (25), the top end of the observation platform (25) is fixedly connected to a detection device (27), and the top end of the electric slide rail (1) is fixedly connected to a hot-connection device (24).

2. The sealing ring detection and processing integrated machine according to claim 1, characterized in that: The bottom end of the cylinder 1 (4) is fixedly connected to a support plate (5), the outside of the support plate (5) is provided with a sliding groove, and the outside of the slider 2 (8) is slidably connected to the inside of the sliding groove.

3. The sealing ring detection and processing integrated machine according to claim 1, characterized in that: One end of the moving block (10) is fixedly connected to a synchronization rod (11), and the front end of the synchronization rod (11) is fixedly connected to another moving block (10).

4. The sealing ring detection and processing integrated machine according to claim 2, characterized in that: The top end of the support plate (5) is fixedly connected to a fixed rod (13), the outside of the support plate (5) is provided with a sliding opening, and the outsides of the two moving blocks (10) are both slidably connected to the inside of the sliding opening.

5. The sealing ring detection and processing integrated machine according to claim 1, characterized in that: The top of the base (14) is fixedly connected to a heat-connecting device (24), the top of the base (14) is fixedly connected to an observation platform (25), the inside of the observation platform (25) is slidably connected to a conveyor belt (26), and the top of the conveyor belt (26) is fixedly connected to a plurality of fixed blocks (28).

6. The sealing ring detection and processing integrated machine according to claim 1, characterized in that: The adjustment assembly includes a second cylinder (16), the exterior of the second cylinder (16) is fixedly connected to the front end of the support platform (15), the driving end of the second cylinder (16) is fixedly connected to a third slider (17), the front end of the third slider (17) is rotatably connected to a compression rod (18), the bottom end of the compression rod (18) is rotatably connected to a rotating rod (20), and the top end of the rotating rod (20) is rotatably connected to a rotating roller (21).

7. The sealing ring detection and processing integrated machine according to claim 6, characterized in that: The outer surface of the support platform (15) is provided with a slide groove (19), and the outer portion of the slider (17) is slidably connected to the inner portion of the slide groove (19).

8. The sealing ring detection and processing integrated machine according to claim 1, characterized in that: The top end of the support platform (15) is fixedly connected to a traction box (22), and the interior of the traction box (22) is slidably connected to a cutting knife (23).

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