Right-angle flat wave ceramic tile forming equipment

Through the combined design of support frame, molded plate, lifting assembly and pushing assembly, the high cost and high failure rate caused by multi-mechanical coordination are solved, and high-efficiency molding and low-cost production of right-angle flat-wave ceramic tiles are achieved.

CN223278201UActive Publication Date: 2025-08-29JIANGXI JIAYU CERAMICS CO LTD
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Patent Information

Application Number
CN202422715397.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-29
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In the production of existing right-angle flat-wave ceramic tiles, multiple mechanisms cooperate to increase the cost of use and equipment failure rate.

Method used

The combination design of support frame, molding plate, lifting assembly and pushing assembly is adopted. Through the cooperation of gears, tooth plates and conveying rollers, the stable conveying and rolling of mud embryos is achieved, and the operation process is simplified.

Benefits of technology

It reduces the cost of equipment usage, reduces the failure rate, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses right-angle flat wave ceramic tile forming equipment, and relates to the technical field of ceramic tile production. The mold pressing device comprises supporting frames, a mold pressing plate is arranged on the inner side of a mounting frame, a mold base plate is fixedly arranged between the supporting frames, a lifting assembly is arranged between the two supporting frames, a containing frame is arranged on the lifting assembly, and a material pushing assembly is arranged on the inner side of the mounting frame. The mud blank is fed into the placing frame through the conveying roller, meanwhile, the gear drives the toothed plate to move downwards, the toothed plate drives the lifting plate to move downwards, the lifting plate drives the placing frame to move downwards, and the pressed mud blank is sequentially moved to the placing frame through cooperation of the placing frame and the conveying roller, so that the situation of placing the mud blank can be conveniently operated; therefore, the purposes of equipment simplification and cost reduction are achieved. The second rotating shaft drives the rotating block to rotate, the rotating block drives the connecting plate to rotate, the connecting plate drives the push plate to rotate, the push plate moves the mud blank out of the mold base plate, in this way, the situation that the mud blank is inconvenient to separate can be avoided, and the purpose of convenient material pushing is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic tile production, in particular to a right-angle flat-wave ceramic tile forming device. Background Art

[0002] Right-angle flat wave ceramic tiles are a type of roofing material. They have a rectangular tile body with a longitudinal groove on the front of the tile body. There is a tile stopper on the tile body at the upper end of the groove. The left and right sides of the tile body are left and right overlapping edges respectively. There is a rear claw boss at the lower end of the back of the tile body, and there are protruding rear ribs on the raised part of the back of the tile body. This ceramic tile has a reasonable structure, smooth drainage, and will not leak. It is an ideal roofing material for modern buildings. The production of right-angle flat wave ceramic tiles is generally to put clay into a feeder to break it, then extrude and cut it through an extrusion device, and then press the clay embryo into shape through a molding device, and then dry and dehydrate it.

[0003] The existing pressing devices place the clay embryos on the drying rack mostly through the cooperation between multiple mechanisms, which not only increases the use cost but also increases the failure rate of the equipment. Utility Model Content

[0004] In order to solve the problem that the coordinated operation of multiple mechanisms increases the use cost and failure rate; the purpose of this utility model is to provide a right-angle flat-wave ceramic tile forming device.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a right-angle flat wave ceramic tile forming equipment, including a support frame, two support frames are symmetrically distributed, the upper surface of the support frame is fixedly provided with a mounting frame, the inner side of the mounting frame is provided with a mold pressing plate, a mold base plate is fixedly provided between the support frames, the mold base plate is used in conjunction with the mold pressing plate, a lifting assembly is provided between the two support frames, a placement frame is provided on the lifting assembly, and a pushing assembly is provided on the inner side of the mounting frame; the lifting assembly includes a lifting plate, the two ends of the lifting plate are slidably connected to the side opposite to the support frame, the placement frame is located on the upper surface of the lifting plate, the inner wall of the support frame is rotatably installed with a first rotating shaft, the outer side of the first rotating shaft is fixedly sleeved with a gear, the outer side of the gear is meshed with a tooth plate, one end of the tooth plate is fixedly connected to one end of the lifting plate, the tooth plate is driven downward by the gear, the tooth plate drives the lifting plate downward, and the lifting plate drives the placement frame downward, and the pressed mud embryo is moved to the placement frame in sequence through the cooperation of the placement frame and the conveying roller, so that the operation of placing the mud embryo can be convenient. The tooth plate is provided with a guide groove on one side opposite to the tooth plate, and a guide block is provided inside the guide groove for sliding. One end of the guide block is fixedly connected to the top end of the support frame, and the tooth plate is kept stable by moving the guide block in the guide groove. A first cylinder is fixedly provided on the top end of the mounting frame, and the driving end of the first cylinder is fixedly connected to the upper surface of the mold pressing plate. The movement of the mold pressing plate can be conveniently controlled by the first cylinder. A first motor is fixedly provided on the outside of the support frame, and the output shaft of the first motor drives the movement through the support frame and is fixedly connected to one end of the first rotating shaft. The first motor can provide power for the rotation of the first rotating shaft. Symmetrically distributed slots are provided on the upper surface of the lifting plate, and blocks are movably inserted into the slots. The top end of the block is fixedly connected to the bottom end of the placement frame, and the placement frame can be positioned by inserting the block in the slot. Conveying rollers distributed side by side are rotatably installed inside the support frame. The conveying rollers are located on both sides of the mold base plate, and the mud embryo can be conveniently conveyed by the conveying rollers. A limit plate is fixedly provided at the bottom end of the tooth plate, which can prevent the tooth plate from falling off the gear.

[0006] Preferably, the pushing assembly includes a second rotating shaft, which is rotatably mounted on the inner wall of the mounting frame, a rotating block is fixedly provided on the outer side of the second rotating shaft, and connecting plates distributed side by side are fixedly provided on the outer side of the rotating block, and a push plate is fixedly provided on the end of the connecting plate away from the rotating block, and a second motor is fixedly provided on the outer side of the mounting frame, and the end of the output shaft of the second motor movably passes through the mounting frame and is fixedly connected to one end of the second rotating shaft, and the second rotating shaft is driven to rotate by the end of the output shaft of the second motor, the second rotating shaft drives the rotating block to rotate, the rotating block drives the connecting plate to rotate, and the connecting plate drives the push plate to rotate, so that the push plate moves the mud embryo out of the mold base plate, thereby avoiding the situation where the mud embryo is inconvenient to separate.

[0007] Compared with the prior art, the beneficial effects of the present invention are:

[0008] 1. The clay embryo is sent to the placement rack by the conveying roller. At the same time, the gear drives the tooth plate to move downward, the tooth plate drives the lifting plate to move downward, and the lifting plate drives the placement rack to move downward. The placement rack and the conveying roller cooperate to move the pressed clay embryo to the placement rack in turn. This makes it easier to place the clay embryo, thereby simplifying the equipment and reducing costs.

[0009] 2. The second rotating shaft drives the rotating block to rotate, the rotating block drives the connecting plate to rotate, and the connecting plate drives the pushing plate to rotate, so that the pushing plate moves the mud embryo out of the mold base plate, which can avoid the situation where the mud embryo is inconvenient to detach, thereby achieving the purpose of facilitating the pushing of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0011] Figure 1 This is a schematic diagram of the structure of the utility model.

[0012] Figure 2 This is a schematic diagram of the structure of the lifting component of the utility model.

[0013] Figure 3 This is a schematic diagram of the structure of the pusher assembly of the utility model.

[0014] In the figure: 1. Support frame; 2. Lifting assembly; 21. Lifting plate; 22. First rotating shaft; 23. Gear; 24. Tooth plate; 25. First motor; 26. Guide groove; 27. Guide block; 28. Insert block; 29. ​​Slot; 210. Limit plate; 3. Mounting frame; 4. Molding plate; 5. First cylinder; 6. Pushing assembly; 61. Second rotating shaft; 62. Rotating block; 63. Connecting plate; 64. Pushing plate; 65. Second motor; 7. Conveying roller; 8. Placement frame; 9. Die base plate. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] Example: Figure 1-3 As shown, the utility model provides a right-angle flat-wave ceramic tile forming equipment, including a support frame 1, two support frames 1 are symmetrically distributed, the upper surface of the support frame 1 is fixed with a mounting frame 3, the inner side of the mounting frame 3 is provided with a mold plate 4, a mold base plate 9 is fixed between the support frames 1, the mold base plate 9 is used in conjunction with the mold plate 4, a lifting component 2 is provided between the two support frames 1, a placement frame 8 is provided on the lifting component 2, and a pusher component 6 is provided on the inner side of the mounting frame 3; the lifting component 2 includes a lifting plate 21, and the two ends of the lifting plate 21 are slidably connected to the side opposite to the support frame 1, and the placement frame 8 is in the position of the lifting plate 21. On the upper surface of the lifting plate 21, the inner wall of the support frame 1 is rotatably installed with a first rotating shaft 22, and a gear 23 is fixedly sleeved on the outer side of the first rotating shaft 22. A tooth plate 24 is meshed on the outer side of the gear 23. One end of the tooth plate 24 is fixedly connected to one end of the lifting plate 21. The tooth plate 24 is driven downward by the gear 23, and the tooth plate 24 drives the lifting plate 21 to move downward. The lifting plate 21 drives the placement rack 8 to move downward. The placement rack 8 and the conveying roller 7 cooperate to move the pressed clay embryo onto the placement rack 8 in turn. This makes it convenient to operate the placement of the clay embryo. The tooth plate 24 is provided on the opposite side. The guide groove 26 has a guide block 27 arranged side by side for sliding inside the guide groove 26. One end of the guide block 27 is fixedly connected to the top of the support frame 1. The guide block 27 moves in the guide groove 26 to keep the tooth plate 24 moving stably. The top of the mounting frame 3 is fixedly provided with a first cylinder 5. The driving end of the first cylinder 5 is fixedly connected to the upper surface of the mold plate 4. The movement of the mold plate 4 can be conveniently controlled by the first cylinder 5. The outer side of the support frame 1 is fixedly provided with a first motor 25. The output shaft of the first motor 25 drives the activity to pass through the support frame 1 and is fixedly connected to one end of the first rotating shaft 22. A motor 25 can provide power for the rotation of the first rotating shaft 22. The upper surface of the lifting plate 21 is provided with symmetrically distributed slots 29. The slots 29 are movably inserted with plug blocks 28. The top of the plug block 28 is fixedly connected to the bottom end of the placement rack 8. The placement rack 8 can be positioned by inserting the plug block 28 into the slot 29. The support frame 1 is internally rotatably installed with side-by-side conveying rollers 7. The conveying rollers 7 are located on both sides of the mold base plate 9. The mud embryo can be conveniently conveyed through the conveying rollers 7. The bottom end of the tooth plate 24 is fixedly provided with a limit plate 210. The limit plate 210 can prevent the tooth plate 24 from falling off the gear 23.

[0017] The pushing assembly 6 includes a second rotating shaft 61, which is rotatably mounted on the inner wall of the mounting frame 3. A rotating block 62 is fixedly arranged on the outer side of the second rotating shaft 61, and a connecting plate 63 distributed side by side is fixedly arranged on the outer side of the rotating block 62. A push plate 64 is fixedly arranged on the end of the connecting plate 63 away from the rotating block 62. A second motor 65 is fixedly arranged on the outer side of the mounting frame 3. The end of the output shaft of the second motor 65 movably passes through the mounting frame 3 and is fixedly connected to one end of the second rotating shaft 61. The end of the output shaft of the second motor 65 drives the second rotating shaft 61 to rotate, the second rotating shaft 61 drives the rotating block 62 to rotate, the rotating block 62 drives the connecting plate 63 to rotate, and the connecting plate 63 drives the push plate 64 to rotate, so that the push plate 64 moves the mud embryo out of the mold base plate 9, which can avoid the situation where the mud embryo is inconvenient to detach.

[0018] Working principle: First, the mud embryo is moved to the conveying roller 7 through the conveying mechanism, and the conveying roller 7 is started. The conveying roller 7 rotates and drives the mud embryo to move, so that the mud embryo is moved to the mold base plate 9, and the first cylinder 5 is started. The driving end of the first cylinder 5 drives the mold plate 4 to move downward, so that the mold plate 4 and the mold base plate 9 cooperate to press the mud embryo into shape. Subsequently, the second motor 65 is started, so that the second motor 65 starts to work, and the end of the output shaft of the second motor 65 drives the second rotating shaft 61 to rotate, the second rotating shaft 61 drives the rotating block 62 to rotate, the rotating block 62 drives the connecting plate 63 to rotate, and the connecting plate 63 drives the push plate 64 to rotate. Move 360 ​​degrees so that the push plate 64 contacts the mud embryo and moves out from the mold base plate 9 and moves to the conveying roller 7, which makes it easier to push the material. Then, the conveying roller 7 sends the mud embryo to the placement rack 8, and at the same time starts the first motor 25, so that the first motor 25 starts working, and the end of the output shaft of the first motor 25 drives the gear 23 to rotate, the gear 23 drives the tooth plate 24 to move downward, the tooth plate 24 drives the lifting plate 21 to move downward, and the lifting plate 21 drives the placement rack 8 to move downward. The placement rack 8 and the conveying roller 7 cooperate to move the pressed mud embryo to the placement rack 8 in turn, which makes it convenient to place the mud embryo.

[0019] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A right-angle flat-wave ceramic tile forming device, comprising a support frame (1), characterized in that: The two support frames (1) are symmetrically distributed, a mounting frame (3) is fixedly provided on the upper surface of the support frame (1), a die plate (4) is provided on the inner side of the mounting frame (3), a die base plate (9) is fixedly provided between the support frames (1), the die base plate (9) is used in conjunction with the die plate (4), a lifting assembly (2) is provided between the two support frames (1), a placement frame (8) is provided on the lifting assembly (2), and a pusher assembly (6) is provided on the inner side of the mounting frame (3); the lifting assembly (2) is provided with a placing frame (8 ... placing frame (8) is provided on the inner side of the mounting frame (3); the lifting assembly (2) is provided with a placing frame (8), and a pusher assembly (6) is provided on the inner side of the mounting frame (3); the lifting assembly (2) is provided with a placing The lowering assembly (2) comprises a lifting plate (21), both ends of the lifting plate (21) are slidably connected to the side opposite to the support frame (1), the placement frame (8) is located on the upper surface of the lifting plate (21), the inner wall of the support frame (1) is rotatably mounted with a first rotating shaft (22), the outer side of the first rotating shaft (22) is fixedly sleeved with a gear (23), the outer side of the gear (23) is meshed with a tooth plate (24), and one end of the tooth plate (24) is fixedly connected to one end of the lifting plate (21).

2. The right-angle flat-wave ceramic tile forming equipment according to claim 1, characterized in that: The pusher assembly (6) includes a second rotating shaft (61), which is rotatably mounted on the inner wall of the mounting frame (3), a rotating block (62) is fixedly provided on the outer side of the second rotating shaft (61), and connecting plates (63) distributed side by side are fixedly provided on the outer side of the rotating block (62), and a push plate (64) is fixedly provided on the end of the connecting plate (63) away from the rotating block (62), and a second motor (65) is fixedly provided on the outer side of the mounting frame (3), and the end of the output shaft of the second motor (65) movably passes through the mounting frame (3) and is fixedly connected to one end of the second rotating shaft (61).

3. The right-angle flat-wave ceramic tile forming equipment according to claim 1, characterized in that: A guide groove (26) is provided on one side opposite to the tooth plate (24), and guide blocks (27) arranged side by side are slidably provided inside the guide groove (26), and one end of the guide block (27) is fixedly connected to the top end of the support frame (1).

4. The right-angle flat-wave ceramic tile forming equipment according to claim 1, characterized in that: A first cylinder (5) is fixedly provided on the top end of the mounting frame (3), and a driving end of the first cylinder (5) is fixedly connected to the upper surface of the mold plate (4).

5. The right-angle flat-wave ceramic tile forming equipment according to claim 2, characterized in that: A first motor (25) is fixedly provided on the outer side of the support frame (1), and an output shaft of the first motor (25) drives the movement through the support frame (1) and is fixedly connected to one end of the first rotating shaft (22).

6. The right-angle flat-wave ceramic tile forming equipment according to claim 1, characterized in that: The upper surface of the lifting plate (21) is provided with symmetrically distributed slots (29), and an inserting block (28) is movably inserted into the slot (29), and the top end of the inserting block (28) is fixedly connected to the bottom end of the placement rack (8).

7. The right-angle flat-wave ceramic tile forming equipment according to claim 2, characterized in that: Conveying rollers (7) distributed side by side are rotatably installed inside the support frame (1), and the conveying rollers (7) are located on both sides of the mold base plate (9).

8. The right-angle flat-wave ceramic tile forming equipment according to claim 1, characterized in that: A limiting plate (210) is fixedly provided at the bottom end of the tooth plate (24).