Small feeder

By designing a small feeder and using cylinders and pressure sensors to control the pressure and proportion of materials, the problem that liquid silicone molding equipment is not suitable for small-sized products is solved, the production efficiency and material utilization rate are improved, and the production cost is reduced.

CN223278403UActive Publication Date: 2025-08-29GUANGZHOU S-GUANGYU MASCH & EQUIP CO LTD
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Patent Information

Application Number
CN202422623760.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-29
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing liquid silicone forming equipment is not suitable for small-scale products, resulting in waste of materials and inefficient production.

Method used

A small feeder is designed, including bottom frame assembly, upper frame assembly, cylinder, barrel, color pump cylinder block and pressure sensor, etc., to achieve accurate feeding by controlling the pressure and proportion of materials, and synchronous extrusion is performed with cylinders and mixing blocks to meet the production needs of small-sized products.

Benefits of technology

It achieves shortened production cycle, high material utilization rate, simple operation and maintenance, and saves production costs, and meets the production requirements of small-sized products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223278403U_ABST
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Abstract

The utility model relates to the technical field of liquid silica gel injection molding, in particular to a small feeder. The device comprises a bottom machine frame assembly, an electric control assembly is installed on the surface of the bottom machine frame assembly, a second machine frame is fixedly connected to the surface of the bottom machine frame assembly, an upper machine frame assembly is installed on the surface of the second machine frame, and a sealing plate is fixedly connected to the inner surface of the second machine frame. A bottom plate is fixedly connected to the surface of the second rack, a right side plate is fixedly connected to one side of the second rack, a connecting plate is fixedly connected to the inner surface of the second rack, four guide columns are connected to one side of the connecting plate, and an air cylinder mounting plate is fixedly connected to one ends of the four guide columns; and an air cylinder is fixedly connected to one side of the air cylinder mounting plate. The problems that according to a traditional silica gel forming mode, injection forming can cause material waste, and a liquid silica gel forming product is usually small in specification and is not suitable for large-scale injection equipment are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid silicone injection molding, in particular to a small feeder. Background Art

[0002] Liquid silicone injection molding is a key process widely used in the manufacture of high-precision and complex-shaped silicone products. Due to its excellent heat resistance, corrosion resistance, and biocompatibility, liquid silicone is often used in a variety of fields, including medicine, electronics, and home furnishings. Small-scale liquid silicone injection molding is characterized by its ability to complete complex injection processes on smaller production equipment. This technology heats the liquid silicone, injects it into a mold, and then solidifies to produce the desired product.

[0003] In view of the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: compared with traditional silicone molding methods, injection molding will result in material waste, and the specifications of liquid silicone molded products are usually very small, and large injection equipment is not suitable; therefore, a small feeder is proposed to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings in the prior art that the specifications of liquid silicone molding products are usually small and large injection equipment is not suitable, and to propose a small feeding machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a small feeder comprises a bottom frame assembly, the surface of the bottom frame assembly is installed with an electric control assembly, the surface of the bottom frame assembly is fixedly connected to the second frame, the surface of the second frame is installed with an upper frame assembly, the inner surface of the second frame is fixedly connected to a sealing plate, the surface of the second frame is fixedly connected to a bottom plate, one side of the second frame is fixedly connected to a right side plate, the inner surface of the second frame is fixedly connected to a connecting plate, one side of the connecting plate is dryly connected with four guide columns, one end of the four guide columns is fixedly connected to a cylinder mounting plate, one side of the cylinder mounting plate is fixedly connected to a cylinder, one side of the cylinder is installed with a first joint, the arc surface of the guide column is sleeved with a straight bearing, one side of the cylinder mounting plate is fixedly connected to two quantitative rods, one end of the four guide columns is fixedly connected to a quantitative cylinder mounting block, the surface of the quantitative cylinder mounting block is installed with a quantitative cylinder body, the inner surface of the quantitative cylinder body is installed with a plug, the quantitative The inner surface of the measuring cylinder is installed with a first joint, one end of the first joint is installed with a barrel, the rear end cover of the cylinder is installed in the barrel, the surface of the upper frame assembly is installed with a color pump plunger rod, one end of the color pump plunger rod is installed with a color pump cylinder, one end of the color pump cylinder is rotatably connected to the lower sealing nut of the color pump cylinder, one end of the color pump cylinder is installed with a color pump barrel cover, one end of the color pump barrel cover is installed with a third nut, the surface of the upper frame assembly is installed with a color pump module, the surface of the upper frame assembly Bolts are installed, and a feed one-way valve mounting block is fixedly connected to the surface of the connecting plate. A new base is installed on one side of the quantitative cylinder body. A cylinder connecting shaft is installed on one side of the cylinder mounting plate. A second nut is installed on the arc of the cylinder connecting shaft. A second joint is installed on one side of the cylinder. A guide belt retaining ring is installed on the inner surface of the color pump cylinder body. A turntable is installed on one side of the color pump cylinder body. A color pump one-way valve cover is installed on the inner surface of the turntable. A color pump one-way valve core is installed on one side of the color pump one-way valve cover.

[0006] Preferably, the arc surface of the color pump cylinder is connected to the colored slurry pipe.

[0007] Preferably, a muffler is installed on one side of the cylinder.

[0008] Preferably, a feed one-way valve core housing is installed at one end of the barrel.

[0009] Preferably, a pressure sensor fixing plate is installed on the arc surface of the color paste tube.

[0010] In summary, the beneficial effects of the present invention are as follows:

[0011] The utility model shortens the production cycle of products, improves production efficiency, makes material replacement simple and quick, makes equipment operation and maintenance simple, increases material utilization rate, saves production costs, and can meet the production requirements of small-scale products on the market. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0013] Figure 2 This is a schematic structural diagram of the barrel in the utility model;

[0014] Figure 3 This is a cross-sectional view of the barrel in the utility model;

[0015] Figure 4 This is a schematic structural diagram of the guide column in the utility model;

[0016] Figure 5 This is a schematic structural diagram of the pressure sensor fixing plate in the present utility model;

[0017] Figure 6 This is a cross-sectional view of the cylinder body of the medium-color pump of the utility model;

[0018] Figure 7 This is a schematic structural diagram of the second frame in the present invention.

[0019] Legend: 1. Bottom frame assembly; 2. Electronic control assembly; 3. Upper frame assembly; 4. Color pump module; 5. Connecting plate; 6. Bolts; 7. Feed check valve mounting block; 8. Dosing cylinder; 9. Plug; 10. New base; 11. First joint; 12. Barrel; 13. Cylinder rear end cover; 14. Feed check valve core housing; 15. Cylinder; 16. Cylinder mounting plate; 17. Guide column; 18. Linear bearing; 19. Dosing rod; 20. Cylinder connecting shaft; 2 1. Second nut; 22. Second joint; 23. Muffler; 24. Color pump plunger rod; 25. Color pump cylinder; 26. Color pump cylinder lower sealing nut; 27. Guide belt retaining ring; 28. Turntable; 29. ​​Color pump one-way valve cover; 30. Color pump one-way valve core; 31. Second frame; 32. Bottom plate; 33. Right side plate; 34. Pressure sensor fixing plate; 35. Metering cylinder mounting block; 36. Sealing plate; 37. Color pump barrel cover; 38. Third nut; 39. Color slurry pipe. DETAILED DESCRIPTION

[0020] Reference Figure 1-7As shown, the utility model provides a technical solution: it includes a bottom frame component 1, an electric control component 2 is installed on the surface of the bottom frame component 1, a second frame 31 is fixedly connected to the surface of the bottom frame component 1, an upper frame component 3 is installed on the surface of the second frame 31, a sealing plate 36 is fixedly connected to the inner surface of the second frame 31, a bottom plate 32 is fixedly connected to the surface of the second frame 31, a right side plate 33 is fixedly connected to one side of the second frame 31, a connecting plate 5 is fixedly connected to the inner surface of the second frame 31, and one side of the connecting plate 5 is connected to four guide posts 17, and one end of the four guide posts 17 is fixedly connected to It is connected to a cylinder mounting plate 16, one side of the cylinder mounting plate 16 is fixedly connected to the cylinder 15, one side of the cylinder 15 is installed with a first joint 11, the arc surface of the guide column 17 is sleeved with a straight bearing 18, one side of the cylinder 15 mounting plate is fixedly connected to two quantitative rods 19, one end of the four guide columns 17 is fixedly connected to a quantitative cylinder mounting block 35, the surface of the quantitative cylinder mounting block 35 is installed with a quantitative cylinder body 8, the inner surface of the quantitative cylinder body 8 is installed with a plug 9, the inner surface of the quantitative cylinder body 8 is installed with a first joint 11, one end of the first joint 11 is installed with a barrel 12, and the barrel 12 is installed with a cylinder rear end cover 13, and the upper The surface of the lower frame assembly 3 is mounted with a non-ferrous pump plunger rod 24, one end of which is mounted with a non-ferrous pump cylinder body 25, one end of which is rotatably connected to a non-ferrous pump cylinder body lower sealing nut 26, one end of which is mounted with a non-ferrous pump barrel cover 37, one end of which is mounted with a third nut 38, the surface of the upper frame assembly 3 is mounted with a non-ferrous pump module 4, the surface of the upper frame assembly 3 is mounted with a bolt 6, the surface of the connecting plate 5 is fixedly connected with a feed one-way valve mounting block 7, one side of the quantitative cylinder body 8 is mounted with a new base 10, and one side of the cylinder mounting plate 16 is mounted with a cylinder connecting shaft 20 The arc of the cylinder connecting shaft 20 is installed with a second nut 21, a second joint 22 is installed on one side of the cylinder 15, a guide belt retaining ring 27 is installed on the inner surface of the color pump cylinder body 25, a turntable 28 is installed on one side of the color pump cylinder body 25, a color pump one-way valve cover 29 is installed on the inner surface of the turntable 28, a color pump one-way valve core 30 is installed on one side of the color pump one-way valve cover 29, the arc surface of the color pump cylinder body 25 is connected to the colored slurry pipe 39, a muffler 23 is installed on one side of the cylinder 15, a feed one-way valve core shell 14 is installed at one end of the barrel 12, and a pressure sensor fixing plate 34 is installed on the arc surface of the color slurry pipe 39.

[0021] Working principle: Through the 12-liter capacity of the material barrel, the outlet connection joint can be directly connected to the base, so that it is easy to disassemble and replace the material. The pressure value of the material in the storage barrel is controlled by the pressure regulating valve. The pressure can control the volume of material entering the cylinder and the ratio of AB extrusion. The extrusion of AB material is controlled by the cylinder 15 and extruded synchronously. The mixing block and static mixer at the outlet enter the mold and are heated and vulcanized. Figure 4This device is used to add a third agent. Its control principle is the same as that of the AB material, with a ratio of 2% of the total AB volume. Both the AB material and the third agent are monitored by pressure sensors, providing real-time control of the material pressure. It automatically adjusts extrusion pressure and flow rate, controlling the material ratio and the third agent ratio to meet various process requirements and produce high-quality products.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A small feeder, comprising a bottom frame assembly (1), characterized in that: The surface of the bottom frame assembly (1) is mounted with an electric control assembly (2), the surface of the bottom frame assembly (1) is fixedly connected with a second frame (31), the surface of the second frame (31) is mounted with an upper frame assembly (3), the inner surface of the second frame (31) is fixedly connected with a sealing plate (36), the surface of the second frame (31) is fixedly connected with a bottom plate (32), one side of the second frame (31) is fixedly connected with a right side plate (33), the inner surface of the second frame (31) is fixedly connected with a connecting plate (5), one side of the connecting plate (5) is dryly connected with four guide posts (17), one end of the four guide posts (17) is fixedly connected A cylinder mounting plate (16) is provided, one side of the cylinder mounting plate (16) is fixedly connected to a cylinder (15), one side of the cylinder (15) is installed with a first joint (11), the arc surface of the guide column (17) is sleeved with a linear bearing (18), one side of the cylinder (15) mounting plate is fixedly connected to two quantitative rods (19), one end of the four guide columns (17) is fixedly connected to a quantitative cylinder mounting block (35), a quantitative cylinder body (8) is installed on the surface of the quantitative cylinder mounting block (35), a plug (9) is installed on the inner surface of the quantitative cylinder body (8), a first joint (11) is installed on the inner surface of the quantitative cylinder body (8), and the first joint (11) A barrel (12) is installed at one end of the barrel (12), a cylinder rear end cover (13) is installed in the barrel (12), a color pump plunger rod (24) is installed on the surface of the upper frame assembly (3), a color pump cylinder (25) is installed at one end of the color pump plunger rod (24), one end of the color pump cylinder (25) is rotatably connected to the color pump cylinder lower sealing nut (26), one end of the color pump cylinder (25) is installed with a color pump barrel cover (37), one end of the color pump barrel cover (37) is installed with a third nut (38), a color pump module (4) is installed on the surface of the upper frame assembly (3), a bolt (6) is installed on the surface of the upper frame assembly (3), and the connecting plate (5 ) is fixedly connected to the surface of the color pump cylinder (25), a feed one-way valve mounting block (7) is installed on one side of the quantitative cylinder (8), a new base (10) is installed on one side of the cylinder mounting plate (16), a cylinder connecting shaft (20) is installed on one side of the cylinder mounting plate (16), a second nut (21) is installed on the arc of the cylinder connecting shaft (20), a second joint (22) is installed on one side of the cylinder (15), a guide belt retaining ring (27) is installed on the inner surface of the color pump cylinder (25), a turntable (28) is installed on one side of the color pump cylinder (25), a color pump one-way valve cover (29) is installed on the inner surface of the turntable (28), and a color pump one-way valve core (30) is installed on one side of the color pump one-way valve cover (29).

2. A small feeder according to claim 1, characterized in that: The arc surface of the color pump cylinder (25) is connected to the colored slurry pipe (39).

3. A small feeder according to claim 1, characterized in that: A muffler (23) is installed on one side of the cylinder (15).

4. A small feeder according to claim 1, characterized in that: A feed one-way valve core housing (14) is installed at one end of the barrel (12).

5. A small feeder according to claim 2, characterized in that: A pressure sensor fixing plate (34) is installed on the arc surface of the color paste tube (39).