Injection mold for new energy automobile parts

By introducing auxiliary repair and automatic discharge mechanisms into injection molds, the problems of mold wear and automatic discharge are solved, and the automatic maintenance and safety of the mold are achieved.

CN223278420UActive Publication Date: 2025-08-29SHAANXI QINSHENWEICHUANG IND CO LTD
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Patent Information

Application Number
CN202422606959.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-29
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing injection molds do not have auxiliary repair functions during use, which leads to wear of the mold, affects production efficiency and product quality, and lacks automatic discharge function, increasing safety risks.

Method used

An injection mold is designed, including an auxiliary repair mechanism and an automatic discharge mechanism, which uses infrared sensors and spray pipes to automatically maintain the mold, and automatically discharge through conveying components and hydraulic rods.

Benefits of technology

Automatic maintenance of molds is realized to prevent wear, improve production efficiency and product quality, while reducing manual operation and reducing safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile parts, in particular to an injection mold for new energy automobile parts, which comprises a bedplate, the right side of the top of the bedplate is fixedly connected with a right vertical plate, the top of the right vertical plate is fixedly connected with an auxiliary maintenance mechanism, and the auxiliary maintenance mechanism comprises a fixed angle plate. Through cooperation of the fixing angle plate, the adjusting push rod, the U-shaped frame, the infrared sensor and the spraying pipe, the auxiliary maintenance function is achieved, the adjusting push rod is started through the controller firstly, the adjusting push rod extends to push the infrared sensor and the spraying pipe to move downwards through the U-shaped frame, and the infrared sensor can record and scan the surface of a working part in real time; the spraying pipe sprays a maintenance solution to the working surface, and the mechanism can effectively carry out auxiliary maintenance and overhaul, so that the die can be prevented from being abraded, the overall production and machining efficiency is prevented from being affected, and it is guaranteed that the appearance and size of a finally-formed part are not affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts, in particular to an injection mold for new energy automobile parts. Background Art

[0002] Auto parts are the various units that make up the entire car and are products that serve the car, including a large number of plastic parts. Therefore, injection molds are needed when processing auto parts.

[0003] After searching, the announcement number is CN211566792U, and the name is a new energy vehicle parts injection mold, including a lower mold body. Through research and analysis, it is found that although the effect of facilitating the injection molding of new energy vehicle parts is achieved during use, the following shortcomings still exist to a certain extent.

[0004] For example, the existing injection mold does not have the auxiliary maintenance function during use and cannot be processed by auxiliary maintenance during use, which causes the mold to wear when the above situation occurs, thereby having a certain impact on the overall production and processing efficiency. It will also affect the appearance and size of the final formed parts, resulting in a decline in product quality. In order to solve the above technical problems, we have designed an injection mold for new energy vehicle parts. Utility Model Content

[0005] The purpose of the utility model is to provide an injection mold for new energy vehicle parts, which has the advantages of being able to automatically assist in the inspection and maintenance of the forming part of the device, and being able to assist in the mold unloading after each forming and mold opening, thereby solving the problem that the existing injection mold does not have the function of assisting maintenance during use and does not have the function of automatic unloading.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an injection mold for new energy vehicle parts, comprising a table plate, a right vertical plate fixedly connected to the right side of the top of the table plate, an auxiliary maintenance mechanism fixedly connected to the top of the right vertical plate, the auxiliary maintenance mechanism comprising a fixed angle plate, an automatic unloading mechanism fixedly connected to the rear side of the right side of the top of the table plate, the automatic unloading mechanism comprising a conveying assembly, a left vertical plate fixedly connected to the left side of the top of the table plate, the four corners of the right vertical plate opposite to the left vertical plate are fixedly connected to guide rods, the four corners of the left side of the left vertical plate are fixedly connected with electric push rods, the output end of the electric push rod is fixedly connected to a movable plate, the right side of the left vertical plate is fixedly connected to a pushing column, the right side of the movable plate is fixedly connected to a movable mold assembly, the left side of the right vertical plate is fixedly connected to a fixed mold assembly, and a controller is provided on the front side of the right vertical plate.

[0007] Preferably, the bottom of the fixed angle plate is fixedly connected to the right vertical plate, the front and rear sides of the left side of the top of the fixed angle plate are fixedly connected with an adjusting push rod, the output end of the adjusting push rod is fixedly connected to a U-shaped frame, the tops of both sides of the U-shaped frame are fixedly connected with infrared sensors, the front and rear sides of the bottoms of both sides of the U-shaped frame are fixedly connected with fixed short plates, the front sides of the fixed short plates are fixedly connected with spray pipes, the tops of the spray pipes pass through the U-shaped frame and the fixed angle plate in turn and are connected with connecting pipes, the front and rear sides of the right side of the bottom of the fixed angle plate are fixedly connected with reinforcing plates, the controller is bidirectionally electrically connected to the infrared sensor, and the output end of the controller is unidirectionally electrically connected to the adjusting push rod.

[0008] Preferably, the front side of the bottom of the conveying assembly is fixedly connected to the table, the two sides of the conveying assembly are fixedly connected to the vertical frame, the rear side of the vertical frame is penetrated and fixedly connected with a hydraulic rod, the surface of the hydraulic rod is penetrated and fixedly connected with an auxiliary frame, the front side of the auxiliary frame is fixedly connected to the vertical frame, the output end of the hydraulic rod is fixedly connected to the mounting frame, the two sides of the mounting frame are fixedly connected with auxiliary push rods, the output ends of the auxiliary push rods are penetrated through the mounting frame and fixedly connected to the material receiving plate, and the output end of the controller is electrically connected to the auxiliary push rod, the hydraulic rod and the conveying assembly in one direction respectively.

[0009] Preferably, the right side of the movable plate is slidably connected to the guide rod, the right end of the push column passes through the movable plate and contacts the movable mold assembly, the output end of the controller is unidirectionally electrically connected to the electric push rod, and a core block is provided on the right side of the movable mold assembly.

[0010] Preferably, a cavity block is provided on the left side of the fixed mold assembly, the front and rear sides of the left bottom of the left vertical plate are fixedly connected with reinforcing ribs, the bottoms of the reinforcing ribs are fixedly connected to the table, and the right side of the right vertical plate is fixedly connected with a gasket.

[0011] Preferably, the bottom of the platform is fixedly connected with a connecting column, the number of the connecting columns is several, and the bottom ends of the connecting columns are all fixedly connected with a grounding plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model has an auxiliary maintenance function through the cooperation of a fixed angle plate, an adjustment push rod, a U-shaped frame, an infrared sensor and a spray pipe. First, the adjustment push rod is activated by the controller. The adjustment push rod is extended to push the infrared sensor and the spray pipe downward through the U-shaped frame. The infrared sensor will record and scan the surface of the working part in real time, and the spray pipe will spray maintenance fluid onto the working surface. This mechanism can effectively assist in maintenance and repair, thereby preventing mold wear, avoiding affecting the overall production and processing efficiency, and ensuring that the appearance and size of the final formed part are not affected.

[0014] 2. The utility model has an automatic unloading function through the cooperation of the conveying assembly, the stand, the hydraulic rod, the mounting frame and the receiving plate. First, the conveying assembly is started by the controller. After the mold is opened, the hydraulic rod is started by the controller. The hydraulic rod extends and pushes the receiving plate forward through the mounting frame to catch the workpiece. When the workpiece is moved to the top of the conveying assembly by the hydraulic rod, the auxiliary push rod is started by the controller to drive the receiving plate to lower the workpiece. The conveying assembly will send the workpiece to the storage box. This mechanism can effectively assist in automatic unloading, thereby improving the safety of the overall processing link, reducing the number of times workers approach to prevent safety accidents, and also reducing work intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the axonometric drawing of the structure of the utility model;

[0016] Figure 2 This is the rear axonometric drawing of the structure of the utility model;

[0017] Figure 3 This is the left axonometric drawing of the structure of the utility model;

[0018] Figure 4 This is a sectional axonometric drawing of the auxiliary maintenance mechanism of the utility model;

[0019] Figure 5 This is a sectional axonometric drawing of the automatic blanking mechanism of the utility model.

[0020] In the figure: 1. Table; 2. Right vertical plate; 3. Auxiliary maintenance mechanism; 4. Automatic unloading mechanism; 5. Left vertical plate; 6. Guide rod; 7. Electric push rod; 8. Moving plate; 9. Push column; 10. Moving mold assembly; 11. Fixed mold assembly; 12. Core block; 13. Cavity block; 14. Controller; 15. Fixed angle plate; 16. Adjusting push rod; 17. U-shaped frame; 18. Infrared sensor; 19. Spray pipe; 20. Conveying assembly; 21. Vertical frame; 22. Hydraulic rod; 23. Mounting frame; 24. Receiving plate. DETAILED DESCRIPTION

[0021] See also Figure 1-Figure 5, an injection mold for new energy vehicle parts, including a table top 1, a right vertical plate 2 is fixedly connected to the right side of the top of the table top 1, and an auxiliary maintenance mechanism 3 is fixedly connected to the top of the right vertical plate 2. The auxiliary maintenance mechanism 3 includes a fixed angle plate 15, and the rear side of the right side of the top of the table top 1 is fixedly connected to an automatic unloading mechanism 4. The automatic unloading mechanism 4 includes a conveying assembly 20, and the left side of the top of the table top 1 is fixedly connected to a left vertical plate 5. The four corners of the right vertical plate 2 on the opposite side of the left vertical plate 5 are fixedly connected to a guide rod 6, and the four corners on the left side of the left vertical plate 5 are fixedly connected with an electric push rod 7, and the output end of the electric push rod 7 is fixedly connected to a moving plate 8, and the right side of the left vertical plate 5 is fixedly connected to a pushing column 9. The right side of the moving plate 8 is fixedly connected to a movable mold assembly 10, and the left side of the right vertical plate 2 is fixedly connected to a fixed mold assembly 11. A controller 14 is provided on the front side of the right vertical plate 2.

[0022] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The bottom of the fixed angle plate 15 is fixedly connected to the right vertical plate 2, and the front and rear sides of the top left side of the fixed angle plate 15 are fixedly connected with an adjusting push rod 16, and the output end of the adjusting push rod 16 is fixedly connected to a U-shaped frame 17. The tops of both sides of the U-shaped frame 17 are fixedly connected with infrared sensors 18, and the front and rear sides of the bottom of both sides of the U-shaped frame 17 are fixedly connected with fixed short plates, and the front sides of the fixed short plates are fixedly connected with spray pipes 19. The tops of the spray pipes 19 pass through the U-shaped frame 17 and the fixed angle plate 15 in turn and are connected with connecting pipes. The front and rear sides of the bottom right side of the fixed angle plate 15 are fixedly connected with reinforcing plates. By setting the reinforcing plates, it plays an auxiliary strengthening role, thereby enhancing the use strength of the fixed angle plate 15, so that it can better cooperate with the operation of other components. The controller 14 is bidirectionally electrically connected to the infrared sensor 18, and the output end of the controller 14 is unidirectionally electrically connected to the adjusting push rod 16.

[0023] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5 The front side of the bottom of the conveying component 20 is fixedly connected to the table 1, and the two sides of the conveying component 20 are fixedly connected to the vertical frame 21. The rear side of the vertical frame 21 is penetrated and fixedly connected with a hydraulic rod 22, and the surface of the hydraulic rod 22 is penetrated and fixedly connected with an auxiliary frame, and the front side of the auxiliary frame is fixedly connected to the vertical frame 21. The output end of the hydraulic rod 22 is fixedly connected to the mounting frame 23, and both sides of the mounting frame 23 are fixedly connected with auxiliary push rods. By setting the auxiliary push rods, it plays a role of auxiliary material discharge, and can cooperate with the material receiving plate 24 during operation to facilitate the conveying component 20 to deliver the workpiece to the storage box. The output ends of the auxiliary push rods penetrate the mounting frame 23 and are fixedly connected to the material receiving plate 24. The output ends of the controller 14 are respectively electrically connected to the auxiliary push rods, hydraulic rods 22 and the conveying component 20 in one direction.

[0024] See also Figure 1 、 Figure 2 and Figure 3 The right side of the movable plate 8 is slidably connected to the guide rod 6. The guide rod 6 is provided to play an auxiliary guiding role, so that the movable plate 8 can stably and efficiently drive the movable mold assembly 10 to close and open the mold. The right end of the push rod 9 penetrates the movable plate 8 and contacts the movable mold assembly 10. The output end of the controller 14 is unidirectionally electrically connected to the electric push rod 7. A core block 12 is provided on the right side of the movable mold assembly 10.

[0025] See also Figure 1 、 Figure 2 and Figure 3 A cavity block 13 is provided on the left side of the fixed mold assembly 11, and the front and rear sides of the left bottom of the left vertical plate 5 are fixedly connected with reinforcing ribs, the bottoms of the reinforcing ribs are fixedly connected to the table 1, and a gasket is fixedly connected to the right side of the right vertical plate 2. By setting the gasket, an auxiliary role is played, so that the device can perform plastic injection stably and efficiently when cooperating with the injection machine.

[0026] See also Figure 1 、 Figure 2 and Figure 3 The bottom of the table 1 is fixedly connected with a connecting column, and the number of the connecting columns is several. The bottom ends of the connecting columns are fixedly connected with a grounding plate. By setting the grounding plate, an auxiliary role is played, thereby improving the overall stability of the device during use.

[0027] When in use, first install the movable mold assembly 10 on the movable plate 8, and install the fixed mold assembly 11 on the right vertical plate 2. After debugging is completed, the injection molding of new energy vehicle parts can be carried out. When the injection molding is completed, the electric push rod 7 needs to be started by the controller 14. The electric push rod 7 is shortened and drives the movable mold assembly 10 to move to the left along the guide rod 6 through the movable plate 8. During the movement, the push rod 9 will push the movable mold assembly 10 to make the formed workpiece fall off. At this time, auxiliary unloading is required. First, the conveying assembly 20 is started by the controller 14. After the mold is opened, the hydraulic rod 22 is started by the controller 14. The hydraulic rod 22 extends and pushes the receiving plate 24 forward through the mounting frame 23 to catch the workpiece. When the workpiece is moved to the top of the conveying assembly 20 by the hydraulic rod 22, the auxiliary push rod is started by the controller 14 to drive the receiving plate 24 to put down the workpiece, and the conveying assembly 20 will send the workpiece to the storage box. The structure can effectively assist in automatic unloading, thereby improving the safety of the entire processing link, reducing the number of times workers approach to prevent safety accidents, and at the same time reducing work intensity, thereby completing automatic unloading processing. The working forming surface of the mold must be maintained and repaired every time it is used for a period of time. First, the adjustment push rod 16 is started through the controller 14. The adjustment push rod 16 is extended through the U-shaped frame 17 to push the infrared sensor 18 and the spray pipe 19 downward. The infrared sensor 18 will record and scan the surface of the working part in real time to check for damage. The spray pipe 19 will transport the maintenance fluid through the connecting pipe to spray the working surface. This mechanism can effectively assist in maintenance and repair, thereby preventing the mold from wearing, avoiding affecting the overall production and processing efficiency, and ensuring that the appearance and size of the final formed part are not affected, thereby completing the auxiliary maintenance processing.

[0028] To sum up: the injection mold for new energy vehicle parts solves the problem that the existing injection mold does not have the function of auxiliary maintenance during use and does not have the function of automatic unloading through the coordination of the fixed angle plate 15, the adjusting push rod 16, the U-shaped frame 17, the infrared sensor 18, the spray pipe 19, the conveying assembly 20, the vertical frame 21, the hydraulic rod 22, the mounting frame 23 and the receiving plate 24.

Claims

1. An injection mold for new energy vehicle parts, comprising a platen (1), characterized in that: The right side of the top of the table (1) is fixedly connected to a right vertical plate (2), the top of the right vertical plate (2) is fixedly connected to an auxiliary maintenance mechanism (3), the auxiliary maintenance mechanism (3) includes a fixed angle plate (15), the rear side of the right side of the top of the table (1) is fixedly connected to an automatic unloading mechanism (4), the automatic unloading mechanism (4) includes a conveying assembly (20), the left side of the top of the table (1) is fixedly connected to a left vertical plate (5), the four corners of the right vertical plate (2) on the side opposite to the left vertical plate (5) are fixedly connected to guide rods (6), the four corners on the left side of the left vertical plate (5) are fixedly connected to electric push rods (7), the output end of the electric push rod (7) is fixedly connected to a moving plate (8), the right side of the left vertical plate (5) is fixedly connected to a push column (9), the right side of the moving plate (8) is fixedly connected to a movable mold assembly (10), the left side of the right vertical plate (2) is fixedly connected to a fixed mold assembly (11), and the front side of the right vertical plate (2) is provided with a controller (14).

2. The injection mold for new energy vehicle parts according to claim 1, characterized in that: The bottom of the fixed angle plate (15) is fixedly connected to the right vertical plate (2), the front side and the rear side of the left side of the top of the fixed angle plate (15) are fixedly connected with an adjusting push rod (16), the output end of the adjusting push rod (16) is fixedly connected with a U-shaped frame (17), the top of both sides of the U-shaped frame (17) are fixedly connected with an infrared sensor (18), the front side and the rear side of the bottom of both sides of the U-shaped frame (17) are fixedly connected with a fixed short plate, the front side of the fixed short plate is fixedly connected with a spray pipe (19), the top of the spray pipe (19) passes through the U-shaped frame (17) and the fixed angle plate (15) in sequence and is connected with a connecting pipe, the front side and the rear side of the right side of the bottom of the fixed angle plate (15) are fixedly connected with a reinforcing plate, the controller (14) is bidirectionally electrically connected to the infrared sensor (18), and the output end of the controller (14) is unidirectionally electrically connected to the adjusting push rod (16).

3. The injection mold for new energy vehicle parts according to claim 1, characterized in that: The front side of the bottom of the conveying component (20) is fixedly connected to the table (1), and the two sides of the conveying component (20) are fixedly connected to the vertical frame (21), and the rear side of the vertical frame (21) is penetrated and fixedly connected to the hydraulic rod (22), and the surface of the hydraulic rod (22) is penetrated and fixedly connected to the auxiliary frame, and the front side of the auxiliary frame is fixedly connected to the vertical frame (21), and the output end of the hydraulic rod (22) is fixedly connected to the installation frame (23), and the two sides of the installation frame (23) are fixedly connected to the auxiliary push rod, and the output end of the auxiliary push rod is penetrated and fixedly connected to the material receiving plate (24), and the output end of the controller (14) is unidirectionally electrically connected to the auxiliary push rod, the hydraulic rod (22) and the conveying component (20).

4. The injection mold for new energy vehicle parts according to claim 1, characterized in that: The right side of the movable plate (8) is slidably connected to the guide rod (6), the right end of the push rod (9) penetrates the movable plate (8) and contacts the movable mold assembly (10), the output end of the controller (14) is unidirectionally electrically connected to the electric push rod (7), and a core block (12) is provided on the right side of the movable mold assembly (10).

5. The injection mold for new energy vehicle parts according to claim 1, characterized in that: A cavity block (13) is provided on the left side of the fixed mold assembly (11), the front and rear sides of the left bottom of the left vertical plate (5) are fixedly connected with reinforcing ribs, the bottoms of the reinforcing ribs are fixedly connected to the table (1), and the right side of the right vertical plate (2) is fixedly connected with a gasket.

6. The injection mold for new energy vehicle parts according to claim 1, characterized in that: The bottom of the platform (1) is fixedly connected to a connecting column, the number of the connecting columns is several, and the bottom ends of the connecting columns are all fixedly connected to a grounding plate.

Citation Information

Patent Citations

  • Injection mold for new energy automobile parts

    CN211566792U