Shearing device with quick switching function based on manipulator

Abstract

The utility model discloses a shearing device with a quick switching function based on a manipulator, which relates to the technical field of shearing, and comprises a mechanical arm, a control panel, a protective base, a quick switching head, a quick switching device and a shearing clamp, the mechanical arm is fixedly connected with the protective base, the mechanical arm is fixedly connected with the quick switching head, and the quick switching head is fixedly connected with the shearing clamp. The control panel is fixedly connected with the protection base, the protection base is connected with the rapid switching device, the rapid switching head is connected with the rapid switching device, the rapid switching device is connected with the shearing clamp, the protection base serves as a main installation foundation and is used for supporting and installing other devices, and the whole device is opened and closed through the control panel. The mechanical arm is operated to move to drive the rapid switching head to be connected to the rapid switching device, the rapid switching device moves to drive the shearing clamp to move, then the mechanical arm is operated to move, and the shearing clamp is conveyed to an object needing to be switched to be sheared.

Description

Technical Field

[0001] The utility model relates to the technical field of shearing, in particular to a shearing device based on a manipulator and having a fast switching function. Background Art

[0002] With the continuous development of science and technology, injection molding products are constantly entering people's daily lives, resulting in a wide variety of injection molded products. However, most molded products are equipped with gates, which affects the appearance and performance of the products. Most factories deal with gates by using a large number of manual workers to use customized different types of shearing tools to complete the gate shearing. However, at the same time, the products have characteristics such as high temperature, multi-hole material heads, and diversity when they are just out of the mold, resulting in low efficiency and high cost of manual gate shearing. There is also a risk of scalding, which poses a certain risk to the personal safety of workers. Different types of shearing tools occupy a large space and are expensive. Therefore, a fully automatic fast-switching shearing tool is designed to improve production efficiency and reduce enterprise costs. Utility Model Content

[0003] The purpose of the utility model is to provide a shearing device with a rapid switching function based on a manipulator, so as to solve the problems raised in the prior art.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A shearing device with a quick switching function based on a robot, the shearing device includes a robot arm, a control panel, a protective base, a quick switching head, a quick switching device and a shearing clamp, the robot arm and the protective base are fastened together, the robot arm and the quick switching head are fastened together, the control panel and the protective base are fastened together, the protective base and the quick switching device are connected, the quick switching head and the quick switching device are connected, and the quick switching device and the shearing clamp are connected.

[0006] The protective base serves as the main installation basis, used to support and install other devices. The opening and closing of the entire device is achieved through the control panel. The quick switching head is driven to connect to the quick switching device by manipulating the movement of the robotic arm, thereby driving the movement of the quick switching device. The movement of the shearing fixture is driven by the movement of the quick switching device, and then the robotic arm is manipulated to move, and the shearing fixture is sent to the object that needs to be switched for shearing. The quick connection between the quick switching head and the quick switching device is used to achieve rapid switching of the shearing fixture, and the robotic arm is used to replace manual labor to achieve shearing in high-temperature areas.

[0007] Furthermore, the protective base includes a protective bracket, a protective plate and a supporting device, the protective bracket and the protective plate are fastened together, the supporting device and the protective plate are fastened together, the protective bracket and the control panel are fastened together, the supporting device and the robotic arm are fastened together, and the supporting device and the quick switching device are fastened together.

[0008] The protective bracket serves as the main supporting force-bearing device, and is used to provide support and installation position for the control panel. The protective plate separates the components inside the protective bracket from the external environment, thereby protecting the components inside the protective bracket. The supporting device is used to provide support and installation position for the robotic arm and the quick switching device.

[0009] Furthermore, the supporting device includes a supporting column and a connecting plate, the supporting column and the protective plate are fastened together, the supporting column and the connecting plate are fastened together, a connecting groove is provided on the connecting plate, and the connecting groove and the quick switching device are fastened together.

[0010] The support column is used as the main supporting force device for the installation and support of the robot arm and the connecting plate. The connecting groove provides an installation position for the quick switching device, reduces the distance between the quick switching device and the quick switching head, and speeds up the switching efficiency.

[0011] Furthermore, the quick switching head includes a connecting block, a connecting head, a control connector and a first electromagnetic connector. The connecting block is tightly connected to the robotic arm, the connecting block is tightly connected to the connecting head, there are six first electromagnetic connectors, the six first electromagnetic connectors are tightly connected to the connecting head, the connecting head is connected to the quick switching device, the control connector is connected to the quick switching device, and the six first electromagnetic connectors are connected to the quick switching device.

[0012] The connecting block serves as a connecting component, and is used to connect to the robotic arm, and also connects the connecting head. When the quick switching device needs to be connected, the control connector turns on the magnetic field of the first electromagnetic connector and the connecting head to quickly connect the quick switching device. At the same time, the control connector is also connected to the quick switching device to enhance the connection effect.

[0013] Furthermore, the connector is provided with a first electromagnetic interface, there are two first electromagnetic interfaces, and the six first electromagnetic connectors are symmetrically distributed about a line connecting the two first electromagnetic interfaces.

[0014] When the quick switching device needs to be connected, the magnetism of the first electromagnetic interface is controlled by the control connector to connect the first electromagnetic interface and the quick switching device. The six first electromagnetic connectors are symmetrically distributed to ensure uniform magnetic force distribution, uniform force during connection, and faster connection speed.

[0015] Furthermore, the quick switching device includes a support plate, a connecting base plate, a switching block, a second electromagnetic connector and a switching connector, the support plate and the connecting groove are fastened together, the support plate and the connecting base plate are clamped together, a mounting groove is provided on the support plate, a shearing clamp is provided in the mounting groove, a connecting base plate is provided on the mounting groove, the connecting base plate and the switching block are fastened together, the connecting base plate and the shearing clamp are fastened together, there are two second electromagnetic connectors, the two second electromagnetic connectors are fastened together with the switching block, and the switching block is fastened together with the switching connector;

[0016] During operation: the two second electromagnetic connectors are magnetically connected to the two first electromagnetic interfaces, the switching connector is snap-connected to the control connector, and the switching block is magnetically connected to the six first electromagnetic connectors.

[0017] The support plate is used as the main supporting force device to support and install other components. The switching block is fixed by connecting the bottom plate to prevent the switching block from moving during connection. The magnetism generated by the second electromagnetic connector is controlled by the switching connector to be opposite to the first electromagnetic interface. According to the principle of like repels like and unlike attracts like, the second electromagnetic connector and the first electromagnetic interface are attracted to each other through the magnetic field, allowing the second electromagnetic connector and the first electromagnetic interface to be quickly connected. At the same time, the switching block and the first electromagnetic connector are also connected through the magnetic field, increasing the magnetic field range and speeding up the connection rate. The switching connector and the control connector are also connected accordingly to enhance the connection effect, and the shear clamp connection position is provided through the mounting slot.

[0018] Furthermore, the switching block is provided with six second electromagnetic interfaces;

[0019] During operation, the six second electromagnetic interfaces are magnetically connected to the six first electromagnetic connectors.

[0020] By switching the connector, the direction of the magnetic field generated by the second electromagnetic interface is controlled to be opposite to the direction of the magnetic field generated by the first electromagnetic connector, so that the magnetic fields of different magnetic properties attract each other, thereby allowing the second electromagnetic interface and the first electromagnetic connector to be quickly connected.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. By using a robotic arm instead of manual labor, the shearing efficiency is improved when the temperature is too high to cut the product.

[0023] 2. By switching different clamps, it is possible to achieve cutting in narrow locations and cutting different products, which improves the practicality of the product.

[0024] 3. By replacing manual labor with machinery and realizing automated cutting, the enterprise costs are reduced, the production efficiency is improved, and ultimately the enterprise income is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the protective base structure of the utility model;

[0027] Figure 3 for Figure 2 A magnified view of the local area A;

[0028] Figure 4 This is a schematic structural diagram of the fast switching device of the present utility model;

[0029] Figure 5 for Figure 4 A magnified view of the local B.

[0030] In the figure: 1. Robotic arm; 2. Control board; 3. Protective base; 31. Protective bracket; 32. Protective plate; 33. Support device; 331. Support column; 332. Connecting plate; 3321. Connecting slot; 4. Quick switching head; 41. Connecting block; 42. Connecting head; 421. First electromagnetic interface; 43. Control connector; 44. First electromagnetic connector; 5. Quick switching device; 51. Support plate; 52. Connecting base plate; 53. Switching block; 531. Second electromagnetic interface; 54. Second electromagnetic connector; 55. Switching connector; 6. Shearing fixture. DETAILED DESCRIPTION

[0031] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0032] Example: Figure 1-Figure 5 As shown, the utility model provides a technical solution of a shearing device with a quick switching function based on a robot, the shearing device includes a robot arm 1, a control panel 2, a protective base 3, a quick switching head 4, a quick switching device 5 and a shearing clamp 6, the robot arm 1 and the protective base 3 are fastened together, the robot arm 1 and the quick switching head 4 are fastened together, the control panel 2 and the protective base 3 are fastened together, the protective base 3 and the quick switching device 5 are connected, the quick switching head 4 and the quick switching device 5 are connected, and the quick switching device 5 and the shearing clamp 6 are connected.

[0033] The protective base 3 serves as the main installation basis, and is used to support and install other devices. The opening and closing of the entire device is achieved through the control panel 2. The quick switching head 4 is driven to connect to the quick switching device 5 by manipulating the movement of the robotic arm 1, thereby driving the quick switching device 5 to move. The movement of the quick switching device 5 drives the shearing clamp 6 to move, and then the robotic arm 1 is manipulated to move, and the shearing clamp 6 is sent to the object that needs to be switched for shearing. The quick connection between the quick switching head 4 and the quick switching device 5 is used to achieve quick switching of the shearing clamp 6, and the robotic arm 1 is used to replace manual labor, thereby achieving shearing in high-temperature areas.

[0034] like Figure 1 and Figure 4 As shown, the protective base 3 includes a protective bracket 31, a protective plate 32 and a supporting device 33. The protective bracket 31 and the protective plate 32 are fastened together, the supporting device 33 and the protective plate 32 are fastened together, the protective bracket 31 and the control panel 2 are fastened together, the supporting device 33 and the robotic arm 1 are fastened together, and the supporting device 33 and the quick switching device 5 are fastened together.

[0035] The protective bracket 31 serves as the main supporting force-bearing device, and is used to provide support and installation position for the control panel 2. The protective plate 32 separates the components inside the protective bracket 31 from the external environment, thereby protecting the components inside the protective bracket 31. The supporting device 33 is used to provide support and installation position for the robotic arm 1 and the quick switching device 5.

[0036] like Figure 1 and Figure 4 As shown, the supporting device 33 includes a supporting column 331 and a connecting plate 332. The supporting column 331 and the protective plate 32 are fastened together. The supporting column 331 and the connecting plate 332 are fastened together. A connecting groove 3321 is provided on the connecting plate 332. The connecting groove 3321 and the quick switching device 5 are fastened together.

[0037] The support column 331 is used as the main supporting force device for the installation and support of the robot arm 1 and the connecting plate 332. The connecting groove 3321 provides an installation position for the quick switching device 5, reduces the distance between the quick switching device 5 and the quick switching head 4, and speeds up the switching efficiency.

[0038] like Figure 1-Figure 3 As shown, the quick switching head 4 includes a connecting block 41, a connecting head 42, a control connector 43 and a first electromagnetic connector 44. The connecting block 41 is tightly connected to the robotic arm 1, the connecting block 41 is tightly connected to the connecting head 42, there are six first electromagnetic connectors 44, the six first electromagnetic connectors 44 are tightly connected to the connecting head 42, the connecting head 42 is connected to the quick switching device 5, the control connector 43 is connected to the quick switching device 5, and the six first electromagnetic connectors 44 are connected to the quick switching device 5.

[0039] The connecting block 41 serves as a connecting component, and is used to connect to the robotic arm 1, and also connects the connecting head 42. When the quick switching device 5 needs to be connected, the control connector 43 turns on the magnetic field of the first electromagnetic connector 44 and the connecting head 42 to quickly connect the quick switching device 5. At the same time, the control connector 43 is also connected to the quick switching device 5 to enhance the connection effect.

[0040] like Figure 3 As shown, the connector 42 is provided with two first electromagnetic interfaces 421 , and the six first electromagnetic connectors 44 are symmetrically distributed about the line connecting the two first electromagnetic interfaces 421 .

[0041] When the quick switching device 5 needs to be connected, the magnetism of the first electromagnetic interface 421 is controlled by the control connector 43 to connect the first electromagnetic interface 421 and the quick switching device 5. The six first electromagnetic connectors 44 are symmetrically distributed to ensure uniform magnetic force distribution, uniform force during connection, and faster connection speed.

[0042] like Figure 4 and Figure 5 As shown, the quick switching device 5 includes a support plate 51, a connecting base plate 52, a switching block 53, a second electromagnetic connector 54 and a switching connector 55. The support plate 51 is fastened to the connecting groove 3321, and the support plate 51 is clamped to the connecting base plate 52. The support plate 51 is provided with a mounting groove, and a shearing fixture 6 is provided in the mounting groove. The connecting base plate 52 is provided on the mounting groove, and the connecting base plate 52 is fastened to the switching block 53. The connecting base plate 52 is fastened to the shearing fixture 6. There are two second electromagnetic connectors 54, and the two second electromagnetic connectors 54 are fastened to the switching block 53. The switching block 53 is fastened to the switching connector 55.

[0043] During operation: the two second electromagnetic connectors 54 are magnetically connected to the two first electromagnetic interfaces 421 , the switching connector 55 is snap-connected to the control connector 43 , and the switching block 53 is magnetically connected to the six first electromagnetic connectors 44 .

[0044] The support plate 51 is used as the main supporting force device to support and install other components. The switching block 53 is fixed by connecting the bottom plate 52 to prevent the switching block 53 from moving during connection. The magnetism generated by the second electromagnetic connector 54 is controlled by the switching connector 55 to be opposite to the first electromagnetic interface 421. According to the principle of like repels like and unlike attracts like, the second electromagnetic connector 54 and the first electromagnetic interface 421 are attracted to each other through the magnetic field, allowing the second electromagnetic connector 54 and the first electromagnetic interface 421 to be quickly connected. At the same time, the switching block 53 and the first electromagnetic connector 44 are also connected through the magnetic field, increasing the magnetic field range and speeding up the connection rate. The switching connector 55 and the control connector 43 are also connected accordingly to enhance the connection effect, and the shear clamp 6 connection position is provided through the mounting groove.

[0045] like Figure 4-Figure 5 As shown, the switching block 53 is provided with six second electromagnetic interfaces 531;

[0046] During operation, the six second electromagnetic interfaces 531 are magnetically connected to the six first electromagnetic connectors 44 .

[0047] The switching connector 55 controls the direction of the magnetic field generated by the second electromagnetic interface 531 to be opposite to the direction of the magnetic field generated by the first electromagnetic connector 44, so that the magnetic fields of different magnetic properties attract each other, thereby allowing the second electromagnetic interface 531 and the first electromagnetic connector 44 to be quickly connected.

[0048] The working principle of this utility model:

[0049] When the gate needs to be sheared, the control board 2 is used to control the movement of the robot arm 1, and the robot arm 1 drives the connection block 41 to move. The movement of the connection block 41 drives the connection head 42 to move, and the movement of the connection head 42 drives the control connector 43 and the first electromagnetic connector 44 to move. The first electromagnetic connector 44 and the first electromagnetic interface 421 are energized through the control connector 43 to generate a magnetic field. At the same time, the switching connector 55 controls the second electromagnetic connector 54 to generate a magnetic field opposite to the first electromagnetic interface 421, and the second electromagnetic interface 531 generates a magnetic field opposite to the first electromagnetic connector 44. Then, the first electromagnetic connector 44 and the second electromagnetic interface 531 are connected through the robot arm 1, the second electromagnetic connector 54 is connected to the first electromagnetic interface 421, and the switching connector 55 is connected to the control connector 43. Through magnetic field adsorption reinforcement, the robot arm 1 finally drives the shearing clamp 6 to move to the specified position to shear the gate.

[0050] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A shearing device with a rapid switching function based on a manipulator, characterized in that: The shearing device comprises a mechanical arm (1), a control panel (2), a protective base (3), a quick switching head (4), a quick switching device (5) and a shearing clamp (6), wherein the mechanical arm (1) and the protective base (3) are fastened together, the mechanical arm (1) and the quick switching head (4) are fastened together, the control panel (2) and the protective base (3) are fastened together, the protective base (3) and the quick switching device (5) are connected, the quick switching head (4) and the quick switching device (5) are connected, and the quick switching device (5) and the shearing clamp (6) are connected.

2. A shearing device with a rapid switching function based on a manipulator according to claim 1, characterized in that: The protective base (3) comprises a protective bracket (31), a protective plate (32) and a supporting device (33); the protective bracket (31) and the protective plate (32) are fastened together; the supporting device (33) and the protective plate (32) are fastened together; the protective bracket (31) and the control panel (2) are fastened together; the supporting device (33) and the robotic arm (1) are fastened together; and the supporting device (33) and the quick switching device (5) are fastened together.

3. A shearing device with a rapid switching function based on a manipulator according to claim 2, characterized in that: The support device (33) comprises a support column (331) and a connecting plate (332); the support column (331) and the protective plate (32) are tightly connected; the support column (331) and the connecting plate (332) are tightly connected; a connecting groove (3321) is provided on the connecting plate (332); and the connecting groove (3321) and the quick switching device (5) are tightly connected.

4. The shearing device with a rapid switching function based on a manipulator according to claim 1, characterized in that: The fast switching head (4) includes a connecting block (41), a connecting head (42), a control connector (43) and a first electromagnetic connector (44); the connecting block (41) is fastened to the robot arm (1); the connecting block (41) is fastened to the connecting head (42); there are six first electromagnetic connectors (44); the six first electromagnetic connectors (44) are fastened to the connecting head (42); the connecting head (42) is connected to the fast switching device (5); the control connector (43) is connected to the fast switching device (5); and the six first electromagnetic connectors (44) are connected to the fast switching device (5).

5. A shearing device with a rapid switching function based on a manipulator according to claim 4, characterized in that: The connector (42) is provided with a first electromagnetic interface (421), there are two first electromagnetic interfaces (421), and six first electromagnetic connectors (44) are symmetrically distributed about a line connecting the two first electromagnetic interfaces (421).

6. The shearing device with a rapid switching function based on a manipulator according to claim 5, characterized in that: The quick switching device (5) comprises a support plate (51), a connecting base plate (52), a switching block (53), a second electromagnetic connector (54) and a switching connector (55); the support plate (51) and the connecting groove (3321) are fastened together; the support plate (51) and the connecting base plate (52) are clamped together; a mounting groove is provided on the support plate (51); a shearing clamp (6) is provided in the mounting groove; a connecting base plate (52) is provided on the mounting groove; the connecting base plate (52) and the switching block (53) are fastened together; the connecting base plate (52) and the shearing clamp (6) are fastened together; there are two second electromagnetic connectors (54); the two second electromagnetic connectors (54) and the switching block (53) are fastened together; the switching block (53) and the switching connector (55) are fastened together; During operation: the two second electromagnetic connectors (54) are magnetically connected to the two first electromagnetic interfaces (421), the switching connector (55) is snap-connected to the control connector (43), and the switching block (53) is magnetically connected to the six first electromagnetic connectors (44).

7. A shearing device with a rapid switching function based on a manipulator according to claim 6, characterized in that: The switching block (53) is provided with six second electromagnetic interfaces (531); During operation, the six second electromagnetic interfaces (531) are magnetically connected to the six first electromagnetic connectors (44).

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