Sucking and clamping dual-function material taking mechanism of manipulator of injection molding machine

By designing a dual-function material pickup mechanism on the injection molding machine robot, combining the clamp and material pickup components, the shutdown problem caused by a single material pickup method is solved, and flexible material pickup method switching and equipment simplification are achieved.

CN223278465UActive Publication Date: 2025-08-29SHENZHEN ZHONGLIANTUO AUTOMATION CO LTD
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Patent Information

Application Number
CN202422486235.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The material pickup method of the existing injection molding machine robot pickup mechanism is single, and it needs to be shut down to replace the material pickup method, resulting in wasted time.

Method used

A dual-function material extraction mechanism of injection molding machine robot suction clamping is designed. Combined with the clamping assembly and the suction assembly, the clamping and suction cylinder are used to achieve the switching of clamping and suction products. The state of the vacuum adsorption head is adjusted through the coordination of the electromagnet and the adjustment plate to avoid the use of additional inflation equipment under negative pressure.

Benefits of technology

It realizes switching material acquisition methods without shutting down, reducing time waste and reducing equipment complexity by simplifying pipeline design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sucking and clamping dual-function material taking mechanism for a manipulator of an injection molding machine, which relates to the field of manipulators of injection molding machines and comprises a mounting top plate mounted at the tail end of the manipulator and an I-shaped bottom plate arranged below the mounting top plate, and a material clamping component and a material sucking component are arranged between the mounting top plate and the I-shaped bottom plate. The material clamping assembly comprises a first bidirectional material clamping air cylinder, a second bidirectional material clamping air cylinder and two second clamping plates connected with the piston ends of the second bidirectional material clamping air cylinders through first L-shaped transmission pieces. The two first clamping plates symmetrically distributed are arranged between the two second clamping plates. According to the utility model, the clamping component is used for clamping a product, the suction component is used for sucking the product, the two functions of clamping and sucking are combined together, and the product can be fetched by selecting different fetching modes without replacing a fetching mechanism, so that the time waste can be reduced, the height of the vacuum adsorption head can be adjusted through the suction cylinder, and the production efficiency is improved. And the vacuum adsorption head is prevented from hindering the operation of the material clamping assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field related to an injection molding machine manipulator, in particular to a suction and clamping dual-function material taking mechanism for an injection molding machine manipulator. Background Art

[0002] The injection molding machine robot is a loading and unloading device specially equipped for injection molding production automation. After the injection molding is completed, the material-retrieving robot can be used to take the finished product to realize automated production to meet the needs of mass production. Therefore, the material-retrieving mechanism installed at the end of the injection molding machine robot also plays a vital role in automated production.

[0003] At present, the material-retrieving mechanism installed at the end of the injection molding machine's retrieving robot mostly uses clamping or negative pressure suction as the material-retrieving method. The material-retrieving means are relatively simple. When it is necessary to change the material-retrieving method to pick up the product, it is necessary to stop the machine and replace the retrieving mechanism first, which causes a waste of time. Utility Model Content

[0004] In order to solve the defects of the prior art, the utility model provides a dual-function material-taking mechanism of a manipulator of an injection molding machine with suction and clamping.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The utility model discloses a dual-function material-retrieving mechanism for a manipulator of an injection molding machine, comprising a mounting top plate mounted on the end of the manipulator and an I-shaped bottom plate arranged below the mounting top plate; a material clamping assembly and a material suction assembly are arranged between the mounting top plate and the I-shaped bottom plate; the material clamping assembly comprises a first bidirectional material clamping cylinder, a second bidirectional material clamping cylinder, and two second clamping plates connected to the piston ends of the second bidirectional material clamping cylinders via first L-shaped transmission members; two first clamping plates symmetrically distributed are arranged between the two second clamping plates; the first clamping plate is connected to the piston end of the first bidirectional material clamping cylinder via second L-shaped transmission members;

[0007] The suction assembly includes a suction cylinder connected to the mounting top plate via a connecting bracket, an I-shaped connector connected to the piston rod of the suction cylinder, two symmetrically distributed adjustment modules, and a plurality of vacuum adsorption heads arranged below the I-shaped connector. A ventilation chamber is symmetrically arranged in the I-shaped connector, a ventilation hole is opened at the bottom of the ventilation chamber, and a connecting pipe for connecting to the vacuum adsorption head is provided at the bottom of the ventilation hole.

[0008] As an optimal technical solution of the present invention, the adjustment module includes an electromagnet installed on the outside of the I-shaped connector, an adjustment plate slidingly arranged in the ventilation chamber, and a sliding through hole connected to one side of the ventilation chamber. A sealing sleeve is provided at one end of the sliding through hole, and two movable rods that slide with the sliding through hole and can pass through the sealing sleeve are installed on one side of the adjustment plate. A reset spring is sleeved on the outer wall of the movable rod, and the two ends of the reset spring are respectively connected to the adjustment plate and the inner wall of the ventilation chamber. A limit head is also provided at one end of the movable rod, and the limit head is located on the outside of the I-shaped connector, and the outside of the adjustment plate is wrapped with an elastic wear-resistant sleeve.

[0009] As a preferred technical solution of the present invention, the two ventilation chambers are connected via a ventilation flow channel, a mounting hole is provided on one side of the ventilation flow channel, and a negative pressure interface is provided at one end of the mounting hole.

[0010] As a preferred technical solution of the present invention, a plurality of through holes for air intake are provided on the other side of the ventilation chamber.

[0011] As a preferred technical solution of the present invention, one side of each of the clamping plates 1 and 2 is provided with a plurality of clamping blocks for clamping products, and the clamping blocks on the first clamping plate and the clamping blocks on the second clamping plate are arranged face to face.

[0012] As an optimal technical solution of the present invention, the two-way clamping cylinder 1 is installed on the top of the I-shaped base plate, and a cylinder bracket for supporting the two-way clamping cylinder is also provided on the outside of the two-way clamping cylinder 1.

[0013] As a preferred technical solution of the present invention, four connecting columns are provided between the bottom of the installation top plate and the top of the I-shaped bottom plate, and the four connecting columns are distributed in a rectangular shape.

[0014] The beneficial effects of the utility model are:

[0015] 1. This type of injection molding machine robot has a dual-function suction and clamping mechanism. It clamps the product through the clamping component and sucks the product through the suction component, combining the two functions of clamping and sucking. Different ways of picking up the product can be selected without changing the picking mechanism, thereby reducing time waste. The height of the vacuum adsorption head can be adjusted through the suction cylinder to avoid the vacuum adsorption head from obstructing the operation of the clamping component.

[0016] 2. This type of injection molding machine manipulator suction and clamping dual-function material taking mechanism can adjust the position of the adjustment plate through the coordinated use of the electromagnet, movable rod and return spring. When the adjustment plate is away from the through hole and the through hole, ventilation chamber and ventilation hole are connected, the outside air enters the vacuum adsorption head through the ventilation chamber, so that the vacuum adsorption head is no longer in a negative pressure state, and there is no need to connect additional inflation equipment, which can reduce the use of pipelines. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a first-perspective structural diagram of the utility model's injection molding machine manipulator suction and clamping dual-function material-retrieving mechanism;

[0019] Figure 2 This is a second perspective structural diagram of the utility model's injection molding machine manipulator suction and clamping dual-function material retrieving mechanism;

[0020] Figure 3 This is a third-view structural diagram of the utility model's injection molding machine manipulator suction and clamping dual-function material-retrieving mechanism;

[0021] Figure 4 The utility model is a schematic diagram of the internal structure of the I-shaped connector of the suction and clamping dual-function material-retrieving mechanism of the injection molding machine manipulator.

[0022] In the figure: 1. Install the top plate; 2. I-shaped bottom plate; 3. Suction cylinder; 4. Connecting pipe; 5. Vacuum adsorption head; 6. Connecting bracket; 7. Connecting column; 8. Clamping plate 1; 9. L-shaped transmission part 1; 10. Clamping block; 11. I-shaped connector; 12. Electromagnet; 13. Clamping plate 2; 14. Cylinder bracket; 15. Two-way clamping cylinder 2; 16. Two-way clamping cylinder 1; 17. Ventilation chamber; 18. Ventilation hole; 19. Ventilation flow channel; 20. Negative pressure interface; 21. Adjustment plate; 22. Movable rod; 23. Sealing sleeve; 24. Reset spring; 25. Through hole. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0024] Example: Figure 1-4 As shown, the present invention provides a dual-function material-retrieving mechanism for the manipulator of an injection molding machine, comprising a mounting top plate 1 mounted on the end of the manipulator and an I-shaped bottom plate 2 provided below the mounting top plate 1. A material clamping assembly and a material suction assembly are provided between the mounting top plate 1 and the I-shaped bottom plate 2. The material clamping assembly comprises a bidirectional material clamping cylinder 16, a bidirectional material clamping cylinder 2 15, and two clamping plates 2 8 connected to the piston ends of the bidirectional material clamping cylinder 2 15 via an L-shaped transmission member 1 9. Two symmetrically distributed clamping plates 13 are provided between the two clamping plates 2 8. The clamping plates 13 are connected to the piston ends of the bidirectional material clamping cylinder 16 via an L-shaped transmission member 2.

[0025] The suction assembly includes a suction cylinder 3 connected to the mounting top plate 1 via a connecting bracket 6, an I-shaped connector 11 connected to the piston rod of the suction cylinder 3, two symmetrically distributed adjustment modules, and a plurality of vacuum adsorption heads 5 arranged below the I-shaped connector 11. A ventilation chamber 17 is symmetrically provided in the I-shaped connector 11, a ventilation hole 18 is opened at the bottom of the ventilation chamber 17, and a connecting pipe 4 for connecting to the vacuum adsorption head 5 is provided at the bottom of the ventilation hole 18.

[0026] Among them, the adjustment module includes an electromagnet 12 installed on the outside of the I-shaped connector 11, an adjustment plate 21 slidingly arranged in the ventilation chamber 17, and a sliding through hole connected to one side of the ventilation chamber 17. A sealing sleeve 23 is provided at one end of the sliding through hole. Two movable rods 22 that slide in cooperation with the sliding through hole and can pass through the sealing sleeve 23 are installed on one side of the adjustment plate 21. A return spring 24 is sleeved on the outer wall of the movable rod 22. The two ends of the return spring 24 are respectively connected to the adjustment plate 21 and the inner wall of the ventilation chamber 17. A limit head is also provided at one end of the movable rod 22. The limit head is located on the outside of the I-shaped connector 11, and the adjustment plate 21 is wrapped with an elastic wear-resistant sleeve. A sealing ring is also provided between the inner wall of the sealing sleeve 23 and the outer wall of the movable rod 22 to improve the sealing performance. The adjustment plate 21 is made of a magnet or a material with a high iron content. Therefore, when the electromagnet 12 generates magnetic force due to power-on, the adjustment plate 21 will be attracted and move toward the electromagnet 12.

[0027] The magnetic force generated by the energized electromagnet 12 causes the adjustment plate 21 to move toward the electromagnet 12 and puts the return spring 24 in a stretched state. The through hole 25 is sealed by the adjustment plate 21, so that the through hole 25 is no longer connected to the ventilation chamber 17. After the electromagnet 12 is powered off, the adjustment plate 21 is moved away from the through hole 25 under the action of the elastic force of the return spring 24, so that the through hole 25, the ventilation chamber 17 and the ventilation hole 18 are connected. The outside air enters the vacuum adsorption head 5 through the ventilation chamber 17, so that the vacuum adsorption head 5 is no longer in a negative pressure state. There is no need to connect an additional inflation device, which can reduce the use of pipelines.

[0028] Among them, the two ventilation chambers 17 are connected through a ventilation flow channel 19, and a mounting hole is provided on one side of the ventilation flow channel 19. A negative pressure interface 20 is provided at one end of the mounting hole. A pipe is used to connect the negative pressure interface 20 and the vacuum pump. After starting the vacuum pump, the gas is extracted through the ventilation chamber 17, so that the vacuum adsorption head 5 forms a negative pressure to achieve product absorption.

[0029] Among them, the other side of the ventilation chamber 17 is connected to a plurality of through holes 25 for air intake. External air enters the ventilation chamber 17 through the through holes 25, so that the vacuum adsorption head 5 is no longer in a negative pressure state, and the product can be put down.

[0030] Among them, one side of the second clamping plate 8 and the first clamping plate 13 is provided with multiple clamping blocks 10 for clamping products. The clamping blocks 10 located on the second clamping plate 8 are arranged face to face with the clamping blocks 10 located on the first clamping plate 13. Since multiple clamping blocks 10 are provided, multiple products can be clamped at one time.

[0031] The bidirectional clamping cylinder 16 is installed on the top of the I-shaped base plate 2, and a cylinder bracket 14 for supporting the bidirectional clamping cylinder 2 15 is also provided on the outside of the bidirectional clamping cylinder 16.

[0032] Among them, four connecting columns 7 are provided between the bottom of the installation top plate 1 and the top of the I-shaped bottom plate 2. The four connecting columns 7 are distributed in a rectangular shape, and the installation top plate 1 and the I-shaped bottom plate 2 are connected by the connecting columns 7.

[0033] During operation, a pipeline is used to connect the negative pressure interface 20 and the vacuum pump, and the two-way clamping cylinder 16 and the two-way clamping cylinder 2 15 are used to drive the splint 13 and the splint 2 8 respectively, so that the splint 13 and the splint 2 8 are moved closer to or away from each other, and the clamping blocks 10 on the splint 13 and the splint 2 8 are used to clamp the product. The suction cylinder 3 drives the I-shaped connector 11, and the connecting pipe 4 drives the vacuum adsorption head 5, so that the vacuum adsorption head 5 is under the clamping block 10. After starting the vacuum pump, the gas is extracted through the ventilation chamber 17 to form a negative pressure on the vacuum adsorption head 5 to achieve product absorption.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A dual-function material-retrieving mechanism for a manipulator of an injection molding machine, comprising a mounting top plate (1) mounted on the end of the manipulator and an I-shaped bottom plate (2) disposed below the mounting top plate (1), characterized in that: A material clamping assembly and a material suction assembly are provided between the mounting top plate (1) and the I-shaped bottom plate (2), the material clamping assembly comprising a bidirectional material clamping cylinder 1 (16), a bidirectional material clamping cylinder 2 (15), and two clamping plates 2 (8) connected to the piston ends of the bidirectional material clamping cylinder 2 (15) via an L-shaped transmission member 1 (9), two symmetrically distributed clamping plates 1 (13) are provided between the two clamping plates 2 (8), and the clamping plates 1 (13) are connected to the piston ends of the bidirectional material clamping cylinder 1 (16) via an L-shaped transmission member 2; The suction assembly comprises a suction cylinder (3) connected to the mounting top plate (1) via a connecting bracket (6), an I-shaped connector (11) connected to the piston rod of the suction cylinder (3), two symmetrically distributed adjustment modules, and a plurality of vacuum adsorption heads (5) arranged below the I-shaped connector (11), wherein a ventilation chamber (17) is symmetrically arranged in the I-shaped connector (11), a ventilation hole (18) is opened at the bottom of the ventilation chamber (17), and a connecting pipe (4) for connecting to the vacuum adsorption head (5) is provided at the bottom of the ventilation hole (18).

2. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: The adjustment module comprises an electromagnet (12) installed on the outside of the I-shaped connector (11), an adjustment plate (21) slidingly arranged in the ventilation chamber (17), and a sliding through hole connected to one side of the ventilation chamber (17), one end of the sliding through hole is provided with a sealing sleeve (23), one side of the adjustment plate (21) is provided with two movable rods (22) that slide with the sliding through holes and can pass through the sealing sleeve (23), the outer wall of the movable rod (22) is provided with a reset spring (24), the two ends of the reset spring (24) are respectively connected to the adjustment plate (21) and the inner wall of the ventilation chamber (17), one end of the movable rod (22) is also provided with a limit head, the limit head is located on the outside of the I-shaped connector (11), and the adjustment plate (21) is wrapped with an elastic wear-resistant sleeve.

3. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: The two ventilation chambers (17) are connected via a ventilation flow channel (19), one side of the ventilation flow channel (19) is connected with a mounting hole, and one end of the mounting hole is provided with a negative pressure interface (20).

4. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: The other side of the ventilation chamber (17) is connected to and provided with a plurality of through holes (25) for air intake.

5. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: A plurality of clamping blocks (10) for clamping products are provided on one side of the second clamping plate (8) and the first clamping plate (13), and the clamping blocks (10) on the second clamping plate (8) and the clamping blocks (10) on the first clamping plate (13) are arranged face to face.

6. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: The bidirectional clamping cylinder 1 (16) is installed on the top of the I-shaped base plate (2), and a cylinder bracket (14) for supporting the bidirectional clamping cylinder 2 (15) is also provided on the outside of the bidirectional clamping cylinder 1 (16).

7. The dual-function suction and clamping material-retrieving mechanism for an injection molding machine robot according to claim 1, characterized in that: Four connecting columns (7) are provided between the bottom of the installation top plate (1) and the top of the I-shaped bottom plate (2), and the four connecting columns (7) are distributed in a rectangular shape.