Novel material cylinder

By optimizing the internal structure and component design of the material cylinder, the problem of instability of material extrusion is solved, stable material output and efficient production are achieved, and the operation efficiency and quality of the equipment are improved.

CN223278468UActive Publication Date: 2025-08-29GUANGZHOU S-GUANGYU MASCH & EQUIP CO LTD
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Patent Information

Application Number
CN202422624082.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-08-29
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The poor internal structural design of existing materials cylinder blocks leads to unstable material extrusion and inconsistent feeding time, which affects production efficiency and quality.

Method used

A new type of material cylinder was designed, including piston rod, upper pump body, copper nut, U-ring, wear-resistant ring and O-ring components. By optimizing the internal structure, it ensures that the material extrusion pressure fluctuates extremely small. A check valve and discharge check valve are used to control the material flow, achieving continuous and stable material output.

Benefits of technology

The material extrusion pressure fluctuates extremely small, the equipment runs stably, improves production efficiency and quality, saves space, is easy to operate and maintain, and the maintenance process is simple and fast.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223278468U_ABST
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Abstract

The utility model relates to the technical field of liquid silica gel injection molding, in particular to a novel material cylinder. The oil pump comprises a piston rod, the arc face of the piston rod is connected with an upper pump body in a sliding mode, an upper copper nut is inserted into the upper pump body in a threaded mode, and a second U-shaped ring, a dustproof ring, a second abrasion-resistant ring and a second O-shaped ring are installed on the inner surface of the upper copper nut. The second U-shaped ring, the dustproof ring, the second wear-resistant ring and the second O-shaped ring are all attached to the arc face of the piston rod, a transverse nut is inserted into an upper copper nut in a threaded mode, a lower sealing ring adheres to one side of the upper pump body, a middle pump body is slidably connected into the upper pump body, one side of the middle pump body is attached to the lower sealing ring, and the other side of the middle pump body is attached to the lower sealing ring. And the middle pump body is in sliding connection with the arc surface of the piston rod. The problem that the material supply time is inconsistent due to the fact that the stability of material extrusion is determined by the design of the internal structure of the material cylinder body is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid silicone injection molding, in particular to a new material cylinder. Background Art

[0002] Liquid silicone injection molding is a process in which liquid silicone material is injected into a mold through an injection device, and after cooling and solidification, it forms a product of the desired shape and size. On the liquid silicone injection feeding equipment, the material cylinder is the core device.

[0003] In view of the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: the quality of the internal structure design of the material cylinder determines the stability of the material extrusion performance, resulting in the problem of inconsistent feeding time. In order to meet product requirements, the internal structure of the material cylinder is optimized; therefore, a new material cylinder is proposed to address the above problems. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that the stability of material extrusion is determined by the quality of the internal structure design of the material cylinder, resulting in inconsistent feeding time, and proposes a new type of material cylinder.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a new material cylinder, including a piston rod, the arc surface of the piston rod is slidably connected to the upper pump body, the upper pump body is threadedly inserted with an upper copper nut, the inner surface of the upper copper nut is installed with a second U-shaped ring, a dust ring, a second wear-resistant ring and a second O-ring, the second U-shaped ring, the dust ring, the second wear-resistant ring and the second O-ring are all fitted with the arc surface of the piston rod, the upper copper nut is threadedly inserted with a cross nut, the upper pump A lower sealing ring is adhered to one side of the body, and a middle pump body is slidably connected to the upper pump body. One side of the middle pump body is fitted with the lower sealing ring. The middle pump body is slidably connected to the arc surface of the piston rod. A connecting groove is provided at one end of the piston rod. A steel ball is movably connected in the piston rod connecting groove. The arc surface of the steel ball is fixedly connected to a pin. The arc surface of the pin is slidably connected to the piston rod. The arc surface of the steel ball is movably connected to a connecting rod. One end of the connecting rod is fixedly connected to a small rod. The inner of the middle pump body The upper end of the pump is fixed with a button bar, and the button bar is connected with a button bar at the bottom end of the pump to stop the rotation of the button bar. The button bar end has a stopper, and the bottom end has a stopper, and the bottom end has a stopper.

[0006] The effect achieved by the above components is: the material extrusion pressure fluctuation is extremely small and almost negligible, which enables the equipment to maintain higher efficiency and more stable operating state during operation. The overall appearance structure of the equipment is small, which not only saves space but also makes it easier to operate and maintain. At the same time, its maintenance process is simple, fast and highly efficient, and can restore the equipment to normal operation in the shortest time, greatly improving production efficiency and production quality.

[0007] In summary, the beneficial effects of the present invention are as follows:

[0008] In the utility model, the fluctuation of material extrusion pressure is extremely small and almost negligible, which enables the equipment to maintain higher efficiency and more stable operating state during operation. The overall appearance structure of the equipment is small, which not only saves space but also makes it easier to operate and maintain. At the same time, its maintenance process is simple, fast and highly efficient, and can restore the equipment to normal operation in the shortest time, greatly improving production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0010] Figure 2 It is a cross-sectional view of the utility model;

[0011] Figure 3 For this utility model Figure 2 Schematic diagram of the decomposition;

[0012] Figure 4 For this utility model Figure 2 Schematic diagram of part of the structure.

[0013] Legend: 1. Piston rod; 2. Upper copper nut; 3. Upper pump body; 4. Cross nut; 5. Lower sealing ring; 6. Middle pump body; 7. Lower pump body; 8. Piston plate; 9. Piston production plate; 10. Piston nut; 11. Small rod; 12. Lower sealing seat; 13. Middle sealing block; 14. Upper sealing block; 15. Middle limit plate; 16. Middle sealing ring; 17. Steel ball; 18. Pin; 19. First U-ring; 20. First O-ring; 21. Second U-ring; 22. Dust ring; 23. First wear-resistant ring; 24. Second wear-resistant ring; 25. Body nut joint; 26. Elbow; 27. Discharge port one-way valve joint; 28. Two-way piston seal; 29. ​​Second O-ring. DETAILED DESCRIPTION

[0014] Reference Figures 1-4As shown, the utility model provides a technical solution: a new material cylinder, including a piston rod 1, characterized in that: the arc surface of the piston rod 1 is slidably connected to the upper pump body 3, the upper pump body 3 is internally threaded with an upper copper nut 2, the inner surface of the upper copper nut 2 is installed with a second U-shaped ring 21, a dust ring 22, a second wear-resistant ring 24 and a second O-ring 29, the second U-shaped ring 21, the dust ring 22, the second wear-resistant ring 24 and the second O-ring 29 are all fitted with the arc surface of the piston rod 1, the upper copper nut 2 is internally threaded with a cross nut 4, the upper pump One side of the body 3 is adhered with a lower sealing ring 5, and the middle pump body 6 is slidably connected in the upper pump body 3. One side of the middle pump body 6 is fitted with the lower sealing ring 5. The middle pump body 6 is slidably connected to the arc surface of the piston rod 1. A connecting groove is provided at one end of the piston rod 1. A steel ball 17 is movably connected in the connecting groove of the piston rod 1. The arc surface of the steel ball 17 is fixedly connected with a pin 18. The arc surface of the pin 18 is slidably connected to the piston rod 1. The arc surface of the steel ball 17 is movably connected to a connecting rod. One end of the connecting rod is fixedly connected to a small rod 11. The inner surface of the middle pump body 6 is slidably connected. It is connected to a two-way piston seal 28, and the surface of the two-way piston seal 28 is adhered with an intermediate sealing ring 16. The intermediate sealing ring 16 fits the inner surface of the middle pump body 6. The small rod 11 is slidably connected to the inner surface of the two-way piston seal 28. The inner surface of the middle pump body 6 is installed with an intermediate limiting plate 15. The inner surface of the middle pump body 6 is slidably connected to the lower pump body 7. The inner surface of the lower pump body 7 is installed with a lower sealing seat 12. The middle sealing block 13 is installed in the lower sealing seat 12. An upper sealing block 14 is installed on one side of the lower sealing seat 12. One side of the upper sealing block 14 is connected to the two-way piston The seal 28 is fitted, and the surface of the lower sealing seat 12 is installed with a first U-shaped ring 19 and a first wear-resistant ring 23. The first U-shaped ring 19 is slidably connected to the small rod 11. The surface of the lower sealing seat 12 is adhered with a first O-ring, and the arc surface of the small rod 11 is installed with a piston plate 8. The arc surface of the piston plate 8 is installed with a piston production plate 9. The arc surface of the small rod 11 is threadedly connected with a piston nut 10. The upper pump body 3 is connected to the main body nut joint 25. The surface of the main body nut joint 25 is clamped with an elbow 26, and the inner surface of the elbow 26 is installed with a discharge port one-way valve joint 27.

[0015] Working principle: the cylinder is controlled by a built-in one-way valve and a discharge one-way valve. Material is extruded when the shaft moves up and down. The cylinder is under high pressure, and the output continuous pressure is stable, with small fluctuations and stable flow. When the shaft moves upward, the built-in one-way valve in the cylinder is opened, and the material enters the lower pump body 7 and the middle pump body 6 of the cylinder through the piston production plate 9 and the piston plate 8 to supplement the material. The material is extruded into the pipeline through the built-in one-way valve and the discharge one-way valve. When the shaft moves downward, the built-in one-way valve in the cylinder is closed, and the material in the middle pump body 6 of the cylinder is directly extruded into the pipeline through the external one-way valve. The material passes through the pipeline, the mixing block, and the static mixer to mix evenly, enters the mold, and is heated and vulcanized.

[0016] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

Claims

1. A novel material cylinder, comprising a piston rod (1), characterized in that: The arc surface of the piston rod (1) is slidably connected to the upper pump body (3), the upper copper nut (2) is inserted into the internal thread of the upper pump body (3), and the transverse nut (4) is inserted into the internal thread of the upper copper nut (2). A lower sealing ring (5) is adhered to one side of the upper pump body (3), and a middle pump body (6) is slidably connected to the inner surface of the upper pump body (3). One side of the middle pump body (6) is fitted with the lower sealing ring (5). The middle pump body (6) is slidably connected to the arc surface of the piston rod (1), and the inner surface of the middle pump body (6) is slidably connected to the lower pump body (7). The inner surface of the lower pump body (7) is installed with a lower sealing seat (12). An intermediate sealing block (13) is installed in the seat (12), an upper sealing block (14) is installed on one side of the lower sealing seat (12), one side of the upper sealing block (14) is in contact with the bidirectional piston seal (28), a first U-shaped ring (19) and a first wear-resistant ring (23) are installed on the surface of the lower sealing seat (12), the first U-shaped ring (19) is slidably connected to the small rod (11), a first O-shaped ring is adhered to the surface of the lower sealing seat (12), a piston plate (8) is installed on the arc surface of the small rod (11), a piston plate (9) is installed on the arc surface of the piston plate (8), and a piston nut (10) is threadedly connected to the arc surface of the small rod (11).

2. The novel material cylinder according to claim 1, characterized in that: The inner surface of the upper copper nut (2) is provided with a second U-shaped ring (21), a dustproof ring (22), a second wear-resistant ring (24) and a second O-shaped ring (29); the second U-shaped ring (21), the dustproof ring (22), the second wear-resistant ring (24) and the second O-shaped ring (29) are all fitted with the arc surface of the piston rod (1).

3. The novel material cylinder according to claim 1, characterized in that: A connecting groove is provided at one end of the piston rod (1), a steel ball (17) is movably connected in the connecting groove of the piston rod (1), a pin (18) is fixedly connected to the arc surface of the steel ball (17), the arc surface of the pin (18) is slidably connected to the piston rod (1), the arc surface of the steel ball (17) is movably connected to a connecting rod, and a small rod (11) is fixedly connected to one end of the connecting rod.

4. The novel material cylinder according to claim 1, characterized in that: The inner surface of the middle pump body (6) is slidably connected to a bidirectional piston seal (28), the surface of the bidirectional piston seal (28) is adhered to an intermediate sealing ring (16), the intermediate sealing ring (16) is in contact with the inner surface of the middle pump body (6), the small rod (11) is slidably connected to the inner surface of the bidirectional piston seal (28), and the inner surface of the middle pump body (6) is installed with an intermediate limiting plate (15).

5. The novel material cylinder according to claim 1 is characterized in that: The upper pump body (3) is connected to a main body nut joint (25), an elbow (26) is clamped on the surface of the main body nut joint (25), and a discharge port one-way valve joint (27) is installed on the inner surface of the elbow (26).