Large-volume battery pack boxing equipment
By designing the battery packing equipment of the base, load-bearing mechanism and material pushing mechanism, the problem of poor compatibility of existing equipment is solved, and automatic packing and efficient clamping of large-volume battery packs is realized, which reduces friction and improves packing efficiency and compatibility.
Patent Information
- Application Number
- CN202421758162.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing battery packing equipment has poor compatibility and cannot be used for packaging large-volume battery packs, and has insufficient load capacity.
Using a design including a base, a load-bearing mechanism and a pushing mechanism, the automatic clamping and pushing of the battery pack into the container is achieved through the cooperation of the first drive member and two sets of load-bearing components. The load-bearing components can be adjusted to adapt to the battery packs of different specifications, and reduce friction through the rolling contact between the carrier and the limit roller.
It improves the packing efficiency and compatibility of the battery pack, can automatically pack large-volume battery packs, reduce friction, avoid wear, and has a compact structure and stable operation.
Smart Images

Figure CN223279422U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of battery production equipment, and in particular to a large-volume battery pack boxing device. Background Art
[0002] To facilitate the transportation and centralized management of energy storage battery packs, they are stacked in containers. This is typically done using box loading equipment. Existing box loading equipment typically first uses a transfer mechanism to move a tool carrying the battery packs to an empty space in the container. Then, manual labor or a pusher mechanism pushes the battery packs inside the tooling into the empty space within the container. However, the tooling in existing battery pack loading equipment can only accommodate battery packs of one specification, and its low load capacity makes it unsuitable for loading large battery packs. This results in poor compatibility for existing battery pack loading equipment. Utility Model Content
[0003] The purpose of this application is to provide a large-volume battery pack box-entry device to solve the problem of poor compatibility of battery pack box-entry devices in the prior art.
[0004] To achieve this goal, this application adopts the following technical solutions:
[0005] In a first aspect, the present application provides a large-volume battery pack boxing device, which includes a base, a supporting mechanism, and a pushing mechanism, wherein:
[0006] The bearing mechanism includes a first driving member and two sets of bearing assemblies arranged in parallel. The two sets of bearing assemblies can be arranged on the base close to or away from each other along a first direction. The driving end of the first driving member is connected to the two sets of bearing assemblies or one of the bearing assemblies.
[0007] The first driving member is configured to drive the two sets of supporting assemblies away from each other in a first direction to allow the battery pack to enter the space between the two sets of supporting assemblies;
[0008] The first driving member is further configured to drive the two sets of carrying assemblies toward each other along a first direction, so as to carry and clamp the battery pack through the two sets of carrying assemblies;
[0009] The pushing mechanism is configured to push the battery pack carried and clamped by the carrying mechanism into the empty space of the container along the second direction, and the first direction is perpendicular to the second direction.
[0010] The large-volume battery pack loading equipment proposed in this application realizes the loading and clamping of the battery packs to be loaded into the box through the cooperation of the first driving part and the two sets of carrying components, and realizes the automatic pushing of the battery packs to be loaded into the empty space of the container by the pushing mechanism, thereby improving the packing efficiency of the battery packs; at the same time, the spacing between the two sets of carrying components is adjustable, and battery packs of different specifications can be loaded and clamped, with good compatibility; and two sets of carrying components are used to carry the battery packs to be loaded into the box, which improves the carrying capacity of the carrying mechanism and can automatically load large-volume battery packs.
[0011] Optionally, the carrying assembly includes a movable base and a carrying member, the movable base is movably mounted on the base along a first direction, a driving end of the first driving member is connected to the movable bases of the two sets of carrying assemblies or the movable bases of any one of the two sets of carrying assemblies, the carrying member is mounted on the inner side of the movable base and extends along a second direction, and the carrying member is configured to support a side of the battery pack extending along the second direction;
[0012] The supporting member includes a supporting platform and several sets of rotatable load-bearing wheels. The supporting platform is installed on the mobile seat. Several sets of load-bearing wheels are installed on the supporting platform at intervals along the second direction. Several sets of load-bearing wheels are configured to support one side of the battery pack extending along the second direction.
[0013] By cooperating with the first driving member, the movable seat and the supporting member, a supporting assembly with both clamping and supporting functions is provided; by arranging several sets of load-bearing wheels on the supporting platform, rolling contact between the supporting member and the battery pack is achieved, which greatly reduces the friction between the battery pack and the supporting member when it is placed in the box.
[0014] Optionally, the carrying assembly also includes several groups of rotatable limiting rollers, which are installed on the carrying platform at intervals along the second direction. After the first driving member drives the two sets of carrying assemblies closer to each other along the first direction, the battery pack is clamped and limited by the several groups of limiting rollers of the two sets of carrying assemblies.
[0015] The battery pack is clamped and limited by the cooperation of several groups of limiting rollers of the two sets of load-bearing components. At the same time, there is rolling contact between the limiting rollers and the battery pack, which reduces the friction on the battery pack and facilitates pushing the battery pack into the empty space of the container.
[0016] Optionally, several groups of limiting rollers are divided into two columns in the vertical direction. After the first driving member drives the two sets of supporting components to approach each other along the first direction, the limiting rollers in the upper first column abut against the upper end of the battery pack, and the limiting rollers in the lower second column abut against the lower end of the battery pack.
[0017] By dividing several groups of limiting rollers into two columns, the limiting rollers in the upper column abut against the upper end of the battery pack, and the limiting rollers in the lower column abut against the lower end of the battery pack, the stability and reliability of clamping and limiting the battery pack are improved.
[0018] Optionally, the carrying assembly further includes an adjustment assembly, which is configured to drive the carrying assembly to rotate relative to the base to adjust the angle of the battery pack carried and clamped by the carrying mechanism toward the empty space of the container so that the battery pack is aligned with the empty space of the container.
[0019] By setting up the adjustment component, the horizontal angle of the battery pack can be automatically adjusted to ensure that the battery pack is smoothly pushed into the empty space in the container.
[0020] Optionally, two groups of first rotating members are arranged between the bearing assembly and the base at intervals along the second direction, each group of first rotating members includes at least one first rotating member, the first rotating member includes a first fixed portion and a first rotating portion, the first rotating portion can rotate horizontally relative to the first fixed portion, the first rotating portion can be mounted on the bottom of the bearing assembly for reciprocating sliding along the second direction through a first sliding guide pair, the first fixed portion can be mounted on the base for reciprocating sliding along the first direction through a second sliding guide pair, and the driving end of the first driving member is connected to the first fixed portions of the two sets of bearing assemblies or the first fixed portion of any one of the bearing assemblies;
[0021] The adjusting assembly includes a second driving member, a fixed end of the second driving member is mounted on the supporting assembly, a driving end of the second driving member is connected to the first rotating part of one group of first rotating members, and the second driving member is configured to drive the first rotating part to move back and forth along the second direction, thereby driving the supporting assembly to rotate relative to the base through the cooperation of the first rotating member, the first sliding guide pair and the second sliding guide pair.
[0022] By cooperating among the first driving member, the first fixed parts of the two groups of first rotating members and the second sliding guide pair, it is possible to drive the two sets of supporting components to move closer to or away from each other along the first direction; by cooperating among the second driving member, the two groups of first rotating members, the first sliding guide pair and the second sliding guide pair, when the second driving member drives the first rotating part to move along the second direction, since the first rotating part can rotate relative to the first fixed part and the first sliding guide pair hinders the first rotating part from moving along the second direction, it will drive the corresponding supporting component to rotate relative to the base.
[0023] Optionally, each group of first rotating members includes two first rotating members, wherein:
[0024] The first sliding guide pair includes two first slide rails, which are mounted on the bottom of the bearing assembly along the second direction. Two first rotating parts of the two groups of first rotating members that are located on a first straight line along the second direction are slidably mounted on the first first slide rail via a slider. Two first rotating parts of the two groups of first rotating members that are located on a second straight line along the second direction are slidably mounted on the second first slide rail via a slider.
[0025] The second sliding guide pair includes two second slide rails, which are installed on the base along the first direction. The two first fixed parts of each group of first rotating members are slidably installed on one second slide rail through a slider.
[0026] The arrangement of the first sliding guide pair and the second sliding guide pair ensures the support strength and guide accuracy of the first sliding guide pair and the second sliding guide pair. The overall structure of the adjustment assembly is compact, occupies little space, and operates stably and reliably.
[0027] Optionally, at least one group of second rotating members is provided between the supporting assembly and the base, and is located between the two groups of first rotating members. Each group of second rotating members includes a second fixed part and a second rotating part. The second rotating part can rotate horizontally relative to the second fixed part. The second rotating part can be installed at the bottom of the supporting assembly for reciprocating sliding along the second direction through a first sliding guide pair, and the second fixed part can be installed on the base for reciprocating sliding along the first direction through a third sliding guide pair.
[0028] By setting up the second rotating member and the third sliding guide pair, auxiliary guidance and support of the load-bearing component are achieved, which not only improves the smoothness of the movement of the load-bearing component, but also enhances the support strength of the load-bearing component, and is therefore suitable for packing heavier battery packs with good compatibility.
[0029] Optionally, a first detection member is provided on the movable seat, and the first detection member is configured to detect whether the battery pack is aligned with the empty space of the container.
[0030] By providing the first detection member, it is possible to automatically detect whether the battery pack is aligned with the empty space in the container, thereby controlling the operation of the second driving member.
[0031] Optionally, the pushing mechanism includes two sets of pushing assemblies, each set of pushing assemblies corresponds to a set of bearing assemblies, the pushing assembly includes a third driving member and a pushing member, the driving end of the third driving member is connected to the pushing member, and the third driving member is configured to drive the pushing member to reciprocate along the second direction;
[0032] The third driving members of the two sets of pushing assemblies synchronously drive the corresponding pushing members to move toward the container along the second direction, so that the pushing members of the two sets of pushing assemblies push the battery pack on the supporting mechanism into the empty space of the container.
[0033] By setting up two sets of pushing assemblies, the third driving members of the two sets of pushing assemblies drive the two pushing members to synchronously push both sides of the end of the battery pack, thereby achieving the goal of smoothly pushing the battery pack while also correcting the deviation of the battery pack moving in the second direction. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic diagram of the three-dimensional structure of the large-volume battery pack boxing equipment provided in an embodiment of the present application;
[0035] Figure 2 1 is a schematic diagram of the three-dimensional structure of the supporting assembly of the large-volume battery pack box-loading device provided in an embodiment of the present application;
[0036] Figure 3 This is a schematic diagram of the three-dimensional structure of the adjustment assembly of the large-volume battery pack box-loading device provided by an embodiment of the present application from a first perspective;
[0037] Figure 4 This is a schematic diagram of the three-dimensional structure of the adjustment assembly of the large-volume battery pack box-entering device provided by an embodiment of the present application from a second perspective;
[0038] Figure 5 This is a schematic diagram of the coordination of the adjustment components of the two sets of carrying components of the large-volume battery pack box-loading equipment provided by an embodiment of the present application;
[0039] Figure 6 Schematic diagram of the three-dimensional structure of the supporting member of the large-volume battery pack box loading device provided in an embodiment of the present application;
[0040] Figure 7 It is a schematic diagram of the three-dimensional structure of an existing large-volume battery pack provided in an embodiment of the present application.
[0041] Figures 1 to 7 The following reference numerals are included:
[0042] Base 10: first base 11, second base 12;
[0043] Carrying mechanism 20: first driving member 21, carrying assembly 22, movable base 220, first detecting member 2200, carrying member 221, carrying platform 2210, load-bearing wheel 2211, pneumatic latch 2212, limiting roller 222, first row of limiting rollers 2220, second row of limiting rollers 2221, adjusting assembly 23, second driving member 230;
[0044] Pushing mechanism 30: pushing assembly 31, third driving member 310, motor 3100, synchronous belt transmission assembly 3101, pushing member 311, pressure sensor 3110;
[0045] Battery pack 40: housing 400, base 401;
[0046] The first rotating member 50 includes a first fixing portion 51 and a first rotating portion 52 ;
[0047] First sliding guide pair 60, first slide rail 600, second sliding guide pair 61, second slide rail 610, slider 62, third sliding guide pair 63, third slide rail 630;
[0048] The second rotating member 70 includes a second fixing portion 71 and a second rotating portion 72 . DETAILED DESCRIPTION
[0049] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0050] To facilitate the transportation and centralized management of energy storage battery packs, they are stacked in containers. This is typically done using box loading equipment. Existing box loading equipment typically first uses a transfer mechanism to move a tool carrying the battery packs to an empty space in the container. Then, manual labor or a pusher mechanism pushes the battery packs inside the tooling into the empty space within the container. However, the tooling in existing battery pack loading equipment can only accommodate battery packs of one specification, and its low load capacity makes it unsuitable for loading large battery packs. This results in poor compatibility for existing battery pack loading equipment.
[0051] Therefore, this application proposes a large-volume battery pack boxing device, please refer to Figure 1 As shown, the large-volume battery pack boxing device proposed in the embodiment of the present application includes a base 10, a carrying mechanism 20 and a pushing mechanism 30, wherein: the carrying mechanism 20 includes a first driving member 21 and two sets of carrying components 22 arranged in parallel, and the two sets of carrying components 22 can be arranged in a first direction ( Figure 1 The first driving member 21 is configured to drive the two sets of carrier assemblies 22 away from each other along the first direction to allow the battery pack 40 to enter the space between the two sets of carrier assemblies 22; the first driving member 21 is further configured to drive the two sets of carrier assemblies 22 to move closer to each other along the first direction to carry and clamp the battery pack 40 through the two sets of carrier assemblies 22; the pushing mechanism 30 is configured to push the battery pack 40 carried and clamped by the carrier mechanism 20 along the second direction ( Figure 1 The first direction and the second direction are perpendicular to each other.
[0052] It can be seen that the large-volume battery pack loading equipment proposed in this application realizes the loading and clamping of the battery pack 40 to be loaded into the box through the cooperation of the first driving member 21 and the two sets of carrying components 22, and realizes the automatic pushing of the battery pack 40 to be loaded into the box carried by the two sets of carrying components 22 into the empty space of the container through the pushing mechanism 30, thereby improving the packing efficiency of the battery pack; at the same time, the spacing between the two sets of carrying components 22 is adjustable, and can carry and clamp battery packs 40 of different specifications, with good compatibility; and the use of two sets of carrying components 22 to carry the battery pack 40 to be loaded into the box improves the carrying capacity of the carrying mechanism 20, and can automatically pack large-volume battery packs 40.
[0053] See also Figure 1 、 Figure 2 、 Figure 6 and Figure 7 As shown, as an embodiment, the supporting assembly 22 includes a movable seat 220 and a supporting member 221, the movable seat 220 can be movably installed on the base 10 along the first direction, the driving end of the first driving member 21 is connected to the movable seats 220 of the two sets of supporting assemblies 22 or the movable seats 220 of any one set of supporting assemblies 22, the supporting member 221 is installed on the inner side of the movable seat 220 and extends along the second direction, and the supporting member 221 is configured to support the side of the battery pack 40 extending along the second direction; the supporting member 221 includes a supporting platform 2210 and several groups of rotatable load-bearing wheels 2211, the supporting platform 2210 is installed on the movable seat 220, and several groups of load-bearing wheels 2211 are installed on the supporting platform 2210 at intervals along the second direction, and several groups of load-bearing wheels 2211 are configured to support the side of the battery pack 40 extending along the second direction.
[0054] Specifically, a pneumatic latch 2212 is provided at the discharge end of the carrier 221, and the pneumatic latch 2212 is configured to limit the battery pack at the discharge end of the carrier 221 when the battery pack 40 is placed on the carrier mechanism 20, so as to prevent the battery pack 40 from accidentally slipping during the process of being placed on the carrier mechanism 20.
[0055] It can be seen that by cooperating with the first driving member 21, the movable seat 220 and the supporting member 221, a supporting component 22 with both clamping and supporting functions is provided; by arranging several groups of load-bearing wheels 2211 on the supporting platform 2210, rolling contact between the supporting member 221 and the battery pack 40 is achieved, which greatly reduces the friction between the battery pack 40 and the supporting member 221 when the battery pack 40 is placed in the box.
[0056] As an embodiment, the supporting assembly 22 also includes several groups of rotatable limiting rollers 222, and the several groups of limiting rollers 222 are installed on the supporting platform 2210 at intervals along the second direction. After the first driving member 21 drives the two sets of supporting assemblies 22 to approach each other along the first direction, the several groups of limiting rollers 222 of the two sets of supporting assemblies 22 cooperate to clamp and limit the battery pack 40.
[0057] It can be seen that through the cooperation of several groups of limiting rollers 222 of the two sets of supporting components 22, the clamping and limiting of the battery pack 40 are achieved. At the same time, there is rolling contact between the limiting rollers 222 and the battery pack 40, which reduces the friction on the battery pack 40 and facilitates pushing the battery pack 40 into the empty space of the container.
[0058] As an embodiment, several groups of limiting rollers 222 are divided into two columns in the vertical direction. After the first driving member 21 drives the two sets of supporting components 22 to approach each other along the first direction, the limiting rollers 2220 in the upper column abut against the upper end of the battery pack 40, and the limiting rollers 2221 in the lower column abut against the lower end of the battery pack 40.
[0059] Specifically, the battery pack 40 includes a shell 400, a base 401 and a battery cell module. The shell 400 is installed on the base 401 to form a accommodating cavity. The battery cell module is encapsulated in the accommodating cavity. The periphery of the base 401 protrudes from the shell 400. The first row of limiting rollers 2220 abuts against the side of the shell 400 extending along the second direction, and the second row of limiting rollers 2221 abuts against the outer surface of the base 410.
[0060] It can be seen that by dividing several groups of limiting rollers 222 into two columns, the first column of limiting rollers 2220 located at the top abuts the upper end of the battery pack 40, and the second column of limiting rollers 2221 located at the bottom abuts the lower end of the battery pack 40, thereby improving the stability and reliability of clamping and limiting the battery pack 40.
[0061] As shown, as an embodiment, the carrying assembly 22 further includes an adjusting assembly 23, which is configured to drive the carrying assembly 22 to rotate relative to the base 10 to adjust the angle of the battery pack 40 carried and clamped by the carrying mechanism 20 toward the empty space of the container, so that the battery pack 40 is aligned with the empty space of the container.
[0062] It can be seen that by providing the adjustment component 23, the horizontal angle of the battery pack 40 is automatically adjusted, ensuring that the battery pack 40 is smoothly pushed into the empty space of the container.
[0063] See also Figure 1 、 Figures 3 to 5As shown, as an embodiment, two groups of first rotating members 50 are arranged between the bearing assembly 22 and the base 10 along the second direction, each group of first rotating members 50 includes at least one first rotating member 50, the first rotating member 50 includes a first fixed portion 51 and a first rotating portion 52, the first rotating portion 52 can rotate horizontally relative to the first fixed portion 51, the first rotating portion 52 can be mounted on the bottom of the bearing assembly 22 by a first sliding guide pair 60 and can be reciprocated and slidably mounted along the second direction, the first fixed portion 51 can be reciprocated and slidably mounted on the base 10 by a second sliding guide pair 61, and the first driving member The driving end of 21 is connected to the first fixed part 51 of the two sets of bearing assemblies 22 or the first fixed part 51 of any one set of bearing assemblies 22; the adjusting assembly 23 includes a second driving member 230, the fixed end of the second driving member 230 is installed on the bearing assembly 22, and the driving end of the second driving member 230 is connected to the first rotating part 52 of one set of first rotating members 50. The second driving member 230 is configured to drive the first rotating part 52 to move back and forth along the second direction, and then drive the bearing assembly 22 to rotate relative to the base 10 through the cooperation of the first rotating member 50, the first sliding guide pair 60 and the second sliding guide pair 61.
[0064] It can be seen that, through the cooperation of the first driving member 21, the first fixed portion 51 of the two groups of first rotating members 50 and the second sliding guide pair 61, the two sets of supporting components 22 are driven to move closer to or away from each other along the first direction; through the cooperation of the second driving member 230, the two groups of first rotating members 50, the first sliding guide pair 60 and the second sliding guide pair 61, when the second driving member 230 drives the first rotating portion 52 to move along the second direction, because the first rotating portion 52 can rotate relative to the first fixed portion 51 and the first sliding guide pair 60 hinders the first rotating portion 52 from moving along the second direction, it will drive the corresponding supporting component 22 to rotate relative to the base 10.
[0065] As an embodiment, each group of first rotating members 50 includes two first rotating members 50, the first sliding guide pair 60 includes two first slide rails 600, the two first slide rails 600 are installed on the bottom of the supporting assembly 22 along the second direction, the two first rotating parts 52 in the two groups of first rotating members 50 that are on the first straight line along the second direction are respectively slidably installed on the first first slide rail 600 through a slider 62, and the two first rotating parts 52 in the two groups of first rotating members 52 that are on the second straight line along the second direction are respectively slidably installed on the second first slide rail 600 through a slider 62; the second sliding guide pair 61 includes two second slide rails 610, the two second slide rails 610 are installed on the base 10 along the first direction, and the two first fixed parts 51 of each group of first rotating members 50 are respectively slidably installed on a second slide rail 610 through a slider 62.
[0066] It can be seen that the arrangement of the first sliding guide pair 60 and the second sliding guide pair 61 ensures the support strength and guide accuracy of the first sliding guide pair 60 and the second sliding guide pair 61, and the overall structure of the adjustment component 23 is compact, occupies little space and operates stably and reliably.
[0067] As an embodiment, at least one group of second rotating members 70 is further provided between the supporting assembly 22 and the base 10, and is located between the two groups of first rotating members 50. Each group of second rotating members 70 includes a second fixed portion 71 and a second rotating portion 72. The second rotating portion 72 can rotate horizontally relative to the second fixed portion 71. The second rotating portion 72 can be installed at the bottom of the supporting assembly 22 in a reciprocating manner along the second direction through the first sliding guide pair 60, and the second fixed portion 71 can be installed on the base 10 in a reciprocating manner along the first direction through the third sliding guide pair 63.
[0068] Specifically, the third sliding guide pair 63 includes a third slide rail 630, which is installed on the base 10 along the first direction. The second fixed portion 71 of each group of second rotating members 70 is installed on the third slide rail 630 through the slider 62, and the second rotating portion 72 of each group of second rotating members 70 is slidably installed on the first slide rail 600 through the slider 62.
[0069] It can be seen that by setting the second rotating member 70 and the third sliding guide pair 63, auxiliary guidance and support of the carrying component 22 are achieved, which not only improves the smoothness of the movement of the carrying component 22, but also improves the supporting strength of the carrying component 22, and is thus suitable for packing battery packs of larger weight, with good compatibility.
[0070] See also Figure 1 and Figure 2 As shown, as an embodiment, a first detection member 2200 is provided on the movable seat 220 , and the first detection member 2200 is configured to detect whether the battery pack 40 is aligned with the empty space of the container.
[0071] Specifically, the first detection member 2200 is a camera installed at one end of the mobile seat 220 facing the container. The camera is used to photograph the empty space of the container and determine whether the battery pack 40 is aligned with the empty space of the container through image recognition. If the battery pack 40 is not aligned with the empty space of the container, the second driving members 230 of the two sets of supporting components 22 are controlled to work simultaneously to drive the two sets of supporting components 22 to rotate synchronously relative to the base 10, so that the battery packs on the two sets of supporting components 22 are aligned with the corresponding empty spaces on the container.
[0072] It can be seen that by providing the first detection member 2200 , automatic detection of whether the battery pack 40 is aligned with the empty space of the container is achieved, thereby controlling the operation of the second driving member 230 .
[0073] See also Figure 1 and Figure 6 As shown, as an embodiment, the pushing mechanism 30 includes two sets of pushing assemblies 31, each set of pushing assemblies 31 corresponds to a set of supporting assemblies 22, the pushing assembly 31 includes a third driving member 310 and a pushing member 311, the driving end of the third driving member 310 is connected to the pushing member 311, and the third driving member 310 is configured to drive the pushing member 311 to move back and forth along the second direction; the third driving members 310 of the two sets of pushing assemblies 31 synchronously drive the corresponding pushing members 311 to move along the second direction toward the container, so as to push the battery pack 40 on the supporting mechanism 22 into the empty space of the container through the pushing members 311 of the two sets of pushing assemblies 31.
[0074] Specifically, the third driving member 310 includes a motor 3100 and a synchronous belt transmission assembly 3101. The pusher 311 is installed on the transmission belt of the synchronous belt transmission assembly 3101. The motor 3100 drives the pusher 311 to move back and forth along the second direction through the synchronous belt transmission assembly 3101.
[0075] Specifically, a pressure sensor 3110 is provided at the pushing end of the pushing piece 311. The pressure sensor 3110 is configured to detect the reaction force of the battery pack on the pushing piece 311 when the pushing piece 311 pushes the battery pack, so as to detect the thrust of the pushing piece 311. If the thrust is greater than a preset range, it is determined that the battery pack is stuck between the two sets of supporting components 22, and the pushing piece 311 is controlled to stop pushing the battery pack 40 to avoid damaging the battery pack 40.
[0076] It can be seen that by setting up two sets of pushing assemblies 31, the third driving members 310 of the two sets of pushing assemblies 31 drive the two pushing members 311 to synchronously push the two sides of the end of the battery pack 40, thereby achieving the goal of smoothly pushing the battery pack 40 while also correcting the deviation of the battery pack 40 moving in the second direction.
[0077] See also Figure 1 、 Figure 3 and Figure 4 As shown, as an embodiment, the base 10 adopts a split structure, including a first base 11 and a second base 12 arranged in parallel, and two sets of supporting components 22 are respectively arranged on the first base 11 and the second base 12 to be reciprocally movable along a first direction; the second driving member 230 adopts an electric cylinder; the first driving member 21 can adopt the following embodiments in specific applications:
[0078] Example 1
[0079] The first driving member 21 includes two groups of electric cylinders, each group of electric cylinders includes two electric cylinders, the driving ends of the two electric cylinders of one group of electric cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of one set of support components 22, and the driving ends of the two electric cylinders of the other group of electric cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of the other set of support components 22.
[0080] Example 2
[0081] The first driving member 21 includes a group of electric cylinders and a group of pneumatic cylinders, each group of electric cylinders includes two electric cylinders, and each group of cylinders includes two cylinders. The driving ends of the two electric cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of one set of the supporting components 22, and the driving ends of the two cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of the other set of the supporting components 22. By setting up a group of pneumatic cylinders, the force exerted by the battery pack 40 on the supporting mechanism 20 can be buffered when the battery pack 40 rotates horizontally to avoid pinching the battery pack 40.
[0082] Example 3
[0083] The first driving member 21 includes two groups of cylinders, each group of cylinders includes two cylinders, the driving ends of the two cylinders of one group of cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of one set of supporting components 22, and the driving ends of the two cylinders of the other group of cylinders are respectively connected to the first fixed parts 51 of the two groups of first rotating parts 50 of the other set of supporting components 22. By setting up two groups of cylinders, the force exerted by the battery pack 40 on the supporting mechanism 20 can be buffered when the battery pack 40 rotates horizontally to avoid clamping the battery pack 40.
[0084] Of course, the first driving member 21 includes two groups of driving members, each group of driving members includes one driving member, and the driving ends of the two groups of driving members are respectively connected to the center positions of the two sets of bearing assemblies 22 to ensure the stability and balance of the thrust exerted on the bearing assemblies 22.
[0085] See also Figure 1 and Figure 4 As shown, the specific packing process of the large-volume battery pack boxing equipment proposed in the embodiment of the present application is as follows:
[0086] In the initial state, the two sets of carrier assemblies 22 are in a material connection state, and the distance between the two sets of carrier assemblies 22 is greater than the width of the battery pack 40, that is, the two sets of carrier assemblies 22 are in a state where the battery pack 40 can enter between the two sets of carrier assemblies 22;
[0087] After the battery pack 40 enters between the two sets of carrier assemblies 22, the first driving member 21 drives the two sets of carrier assemblies 22 closer to each other to carry and clamp the battery pack 40 between the two sets of carrier assemblies 22;
[0088] The first detection member 2200 detects whether the battery pack 40 on the carrying mechanism 20 is aligned with the empty space of the container;
[0089] If the battery pack 40 is aligned with the empty space of the container, the pushing mechanism 30 pushes the battery pack 40 carried and clamped by the carrying mechanism 20 to move into the empty space of the container along the second direction;
[0090] If the battery pack 40 is not aligned with the empty space in the container, the second driving members 230 of the two sets of supporting assemblies 22 will work synchronously to drive the two sets of supporting assemblies 22 to rotate synchronously relative to the base 10, so that the battery packs 40 on the two sets of supporting assemblies 22 are aligned with the corresponding empty spaces on the container, and then the pushing mechanism 30 will push the battery pack 40 carried and clamped by the supporting mechanism 20 into the empty space in the container along the second direction.
[0091] The large-volume battery pack boxing equipment proposed in the embodiment of the present application has the following advantages:
[0092] 1) The battery packs can be automatically loaded into the container, which has high loading efficiency and saves manpower;
[0093] 2) It can carry and clamp battery packs of different specifications with good compatibility; the carrying capacity of the carrying mechanism is large, and it can automatically pack large battery packs;
[0094] 3) The overall structure of the regulating assembly is simple and compact, the design is ingenious, the operation is stable, and the manufacturing cost is low;
[0095] 4) The load-bearing platform and the limiting rollers are in rolling contact with the battery pack, which greatly reduces the friction on the battery pack, reduces the wear on the battery pack during packaging, and also facilitates the smooth placement of the battery pack;
[0096] 5) The propulsion mechanism has a pressure detection function to avoid damage to the material.
[0097] The above embodiments merely illustrate the basic principles and features of the present application. The present application is not limited by the above examples. Various changes and modifications may be made to the present application without departing from the spirit and scope of the present application. Such changes and modifications are intended to fall within the scope of the present application. The scope of protection claimed in the present application is defined by the appended claims and their equivalents.
Claims
1. A large-volume battery pack boxing device, characterized in that: The large-volume battery pack boxing equipment includes a base, a carrying mechanism and a pushing mechanism, wherein: The bearing mechanism includes a first driving member and two sets of bearing assemblies arranged in parallel, the two sets of bearing assemblies can be arranged on the base close to or away from each other along a first direction, and the driving end of the first driving member is connected to the two sets of bearing assemblies or one set of the bearing assemblies; The first driving member is configured to drive the two sets of the carrying assemblies away from each other along a first direction to allow the battery pack to enter the space between the two sets of the carrying assemblies; The first driving member is further configured to drive the two sets of the carrying assemblies toward each other along a first direction, so as to carry and clamp the battery pack through the two sets of the carrying assemblies; The pushing mechanism is configured to push the battery pack carried and clamped by the carrying mechanism into a vacant space in the container along a second direction, wherein the first direction is perpendicular to the second direction.
2. The large-volume battery pack boxing equipment according to claim 1 is characterized in that: The carrying assembly includes a movable seat and a carrying member, the movable seat is movably mounted on the base along the first direction, the driving end of the first driving member is connected to the two sets of movable seats of the carrying assembly or any one set of movable seats of the carrying assembly, the carrying member is mounted on the inner side of the movable seat and extends along the second direction, and the carrying member is configured to support one side of the battery pack extending along the second direction; The supporting member includes a supporting platform and several sets of rotatable load-bearing wheels. The supporting platform is installed on the movable seat. Several sets of load-bearing wheels are installed on the supporting platform at intervals along the second direction. Several sets of load-bearing wheels are configured to support one side of the battery pack extending along the second direction.
3. The large-volume battery pack boxing equipment according to claim 2, characterized in that: The carrying assembly also includes several groups of rotatable limiting rollers, which are installed on the carrying platform at intervals along the second direction. After the first driving member drives the two sets of the carrying assemblies to approach each other along the first direction, the battery pack is clamped and limited by the several groups of limiting rollers of the two sets of the carrying assemblies.
4. The large-volume battery pack boxing equipment according to claim 3, characterized in that: Several groups of limiting rollers are divided into two columns in the vertical direction. After the first driving member drives the two sets of the supporting components to approach each other along the first direction, the limiting rollers in the upper first column abut against the upper end of the battery pack, and the limiting rollers in the lower second column abut against the lower end of the battery pack.
5. The large-volume battery pack boxing equipment according to claim 1, characterized in that: The carrying assembly also includes an adjustment assembly, which is configured to drive the carrying assembly to rotate relative to the base to adjust the angle of the battery pack carried and clamped by the carrying mechanism toward the empty space of the container, so that the battery pack is aligned with the empty space of the container.
6. The large-volume battery pack boxing equipment according to claim 5, characterized in that: Two groups of first rotating members are arranged between the bearing assembly and the base at intervals along the second direction, each group of first rotating members includes at least one first rotating member, the first rotating member includes a first fixed portion and a first rotating portion, the first rotating portion can rotate horizontally relative to the first fixed portion, the first rotating portion can be mounted on the bottom of the bearing assembly for reciprocating sliding along the second direction through a first sliding guide pair, the first fixed portion can be mounted on the base for reciprocating sliding along the first direction through a second sliding guide pair, and the driving end of the first driving member is connected to the first fixed portions of the two sets of the bearing assemblies or the first fixed portions of any one of the bearing assemblies; The adjustment assembly includes a second driving member, a fixed end of which is mounted on the bearing assembly, a driving end of which is connected to a first rotating portion of one group of the first rotating members, and the second driving member is configured to drive the first rotating portion to move back and forth along the second direction, thereby driving the bearing assembly to rotate relative to the base through the cooperation of the first rotating member, the first sliding guide pair and the second sliding guide pair.
7. The large-volume battery pack boxing equipment according to claim 6, characterized in that: Each group of first rotating members includes two first rotating members, wherein: The first sliding guide pair includes two first slide rails, the two first slide rails are mounted on the bottom of the bearing assembly along the second direction, the two first rotating parts of the two groups of first rotating members that are located on a first straight line along the second direction are slidably mounted on the first first slide rail via a slider, and the two first rotating parts of the two groups of first rotating members that are located on a second straight line along the second direction are slidably mounted on the second first slide rail via a slider; The second sliding guide pair includes two second slide rails, which are mounted on the base along a first direction. The two first fixed portions of each group of first rotating members are slidably mounted on one second slide rail via a slider.
8. The large-volume battery pack boxing equipment according to claim 6, characterized in that: At least one group of second rotating members is also provided between the bearing assembly and the base, and is located between the two groups of first rotating members. Each group of the second rotating members includes a second fixed part and a second rotating part. The second rotating part can rotate horizontally relative to the second fixed part. The second rotating part can be mounted on the bottom of the bearing assembly in a reciprocating manner along the second direction through the first sliding guide pair, and the second fixed part can be mounted on the base in a reciprocating manner along the first direction through the third sliding guide pair.
9. The large-volume battery pack boxing equipment according to claim 5, characterized in that: The movable seat is provided with a first detection member, and the first detection member is configured to detect whether the battery pack is aligned with the empty space of the container.
10. The large-volume battery pack boxing equipment according to claim 1, characterized in that: The pushing mechanism includes two sets of pushing assemblies, each set of the pushing assemblies corresponds to one set of the bearing assembly, the pushing assembly includes a third driving member and a pushing member, the driving end of the third driving member is connected to the pushing member, and the third driving member is configured to drive the pushing member to reciprocate along the second direction; The third driving members of the two sets of the pushing assemblies synchronously drive the corresponding pushing members to move toward the container along the second direction, so that the pushing members of the two sets of the pushing assemblies push the battery pack on the carrying mechanism into the empty space of the container.