Automatic boxing machine for pipettor tips
Through the design of the three-axis sliding table and the clamping structure, combined with the thrust mechanism and the quick disassembly and assembly components, the automated boxing of the pipette tip is realized, solving the problems of low efficiency, easy pollution and high maintenance costs in the existing technology, and improving the accuracy of the boxing and the stability of the equipment.
Patent Information
- Application Number
- CN202422745922.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing pipette tip boxing method relies on manual operation, and there are problems such as low efficiency, high cost, easy to contaminate, complex equipment structure, high maintenance cost, and poor adaptability.
An automatic boxing machine for pipette tips is designed, using a three-axis sliding table and a clamping structure, combining a thrust mechanism and a quick disassembly and assembly component to achieve automatic fixation and accurate positioning of the tips, and the stable fixation and automatic falloff of the tips are achieved through the interaction between the annular magnet and the iron annular convex edge.
It improves the efficiency of boxing, reduces the risk of manual pollution, simplifies the suction head replacement process, and improves the accuracy of boxing and equipment maintenance efficiency.
Smart Images

Figure CN223279490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid transfer equipment, in particular to an automatic cartoning machine for pipette tips. Background Art
[0002] Automatic boxing of pipette tips is a common and important operation in fields such as laboratories, medicine, and biotechnology. However, existing methods for boxing pipette tips mostly rely on manual operation, which has problems such as low efficiency, high cost, and easy contamination. Specifically, the traditional manual boxing method requires operators to insert the tips one by one into the tip storage box, which is not only time-consuming and labor-intensive, but also easily causes surface contamination of the tips due to human contact, thus reducing product quality.
[0003] Furthermore, while some automated cartoning equipment already exists on the market, these devices often suffer from complex structures, high maintenance costs, and poor adaptability. For example, some devices fail to effectively secure pipette tips, causing them to fall off or shift during the cartoning process; others lack quick-release features, making replacing tips of different specifications cumbersome and time-consuming. To address this, we offer an automated pipette tip cartoning machine. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides an automatic cartoning machine for pipette tips, which solves the problems raised by the above-mentioned background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic pipette tip cartoning machine, comprising: a three-axis slide, a mounting plate mounted on the three-axis slide, a surface of the mounting plate connected to a clamping structure; a fixed sleeve clamped to the mounting plate via the clamping structure, a pipette tip body being sleeved at the lower end of the fixed sleeve, and a push-off mechanism connected between the fixed sleeve and the pipette tip body for automatically removing the pipette tip body when it is later boxed;
[0006] The pushing and disengaging mechanism includes an iron annular protrusion fixedly connected to the upper end of the suction head body and a connecting block 1 fixedly connected to the periphery of the fixed sleeve, a plug-in rod is inserted into the connecting block 1, a spring 1 is sleeved on the periphery of the plug-in rod, and a connecting block 2 is slidably sleeved on the periphery of the connecting rod. An annular magnet is fixedly connected between the two connecting blocks 2, and the annular magnet is sleeved on the periphery of the fixed sleeve. The lower end surface of the connecting block 2 is connected to a resistance rod for contacting the suction head storage box, so that the annular magnet moves upward after the resistance rod contacts and disengages from the adsorption of the iron annular protrusion.
[0007] As a further technical solution of the present invention, the fixing structure includes:
[0008] An arc-shaped clamping plate 1 fixedly mounted on the surface of the mounting plate is used to clamp and fix half of the sleeve;
[0009] The second arc-shaped clamping plate, which is coupled with the arc-shaped clamping plate, is used to clamp and fix the other half of the sleeve;
[0010] A quick disassembly assembly is connected between the arc-shaped clamping plate 1 and the arc-shaped clamping plate 2.
[0011] As a further technical solution of the present invention, the quick disassembly and assembly component includes a docking block 1 fixedly connected to the periphery of the arc-shaped clamping plate 1 and a docking block 2 fixedly connected to the periphery of the arc-shaped clamping plate 2. The docking block 1 is fixedly connected to the surface of the docking block 2 with a plug-in block, and the plug-in block is provided with a limited plug hole from top to bottom. The side edges of the docking block 2 are respectively provided with a plug-in groove and a rectangular groove. A limiting rod is inserted into the docking block 2, and the limiting rod passes through the rectangular groove. The periphery of the limiting rod is fixedly connected to a limiting ring plate, and the periphery of the rectangular groove is provided with a spring 2.
[0012] As a further technical solution of the present invention, the inner walls of the arc-shaped clamping plate 1 and the arc-shaped clamping plate 2 are fixedly connected to a limiting arc plate, and an annular limiting groove is opened on the periphery of the fixed sleeve. The limiting arc plate is inserted into the inner wall of the annular limiting groove to prevent the fixed sleeve from moving up and down.
[0013] As a further technical solution of the present invention, the plug-in block is inserted into the inner wall of the plug-in slot, the lower end of the limiting rod passes through the end wall of the rectangular groove and is inserted into the inner wall of the limiting hole, and the inner diameter of the limiting hole is adapted to the designed outer diameter of the limiting rod.
[0014] As a further technical solution of the present invention, the upper end of the spring 1 is fixedly connected to the lower end surface of the connecting block 1, and the lower end of the spring 1 is fixedly connected to the upper end surface of the connecting block 2.
[0015] As a further technical solution of the present invention, the upper end of the second spring is fixedly connected to the end wall of the rectangular groove, and the lower end of the second spring is fixedly connected to the upper end surface of the limiting ring.
[0016] The utility model provides a pipette tip automatic boxing machine, which has the following advantages compared with the existing technology:
[0017] Beneficial effects:
[0018] 1. The present invention relates to an automatic cartoning machine for pipette tips. The design of the first and second arc-shaped clamping plates, as well as the quick-disassembly assembly therebetween, enables the fixed sleeve to be securely and stably secured to the mounting plate. This effectively prevents the fixed sleeve from moving or falling off during the cartoning process, thereby improving the stability of the cartoning machine. Furthermore, the design of the plug-in block and the plug-in slot, as well as the limit plug-in rod and the limit plug-in hole, enables the first and second arc-shaped clamping plates to be quickly and conveniently disassembled and assembled. This greatly simplifies the replacement process of the fixed sleeve and improves the maintenance efficiency of the cartoning machine.
[0019] 2. The designed automatic boxing machine for pipette tips further prevents the fixed sleeve from moving up and down in the clamping structure through the cooperation of the limiting arc plate and the annular limiting groove, ensures the accurate position of the tip body during the boxing process, and improves the accuracy of boxing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A structural stereogram of an automatic pipette tip cartoning machine;
[0021] Figure 2 A schematic diagram of the structure of a fixed sleeve and mounting plate of an automatic pipette tip boxing machine;
[0022] Figure 3 A schematic diagram of the structural connection between a mounting plate and an arc-shaped clamping plate of an automatic pipette tip cartoning machine;
[0023] Figure 4 An automatic boxing machine for pipette tips Figure 2 A magnified view of the structure at point A in the middle.
[0024] In the figure: 1. Three-axis slide; 2. Mounting plate; 3. Arc-shaped clamping plate 1; 4. Arc-shaped clamping plate 2; 5. Fixed sleeve; 6. Suction head body; 7. Iron annular ridge; 8. Connecting block 1; 9. Connecting rod; 10. Spring 1; 11. Connecting block 2; 12. Annular magnet; 13. Resistance rod; 14. Docking block 1; 15. Docking block 2; 16. Connecting block; 17. Limiting hole; 18. Connecting slot; 19. Rectangular groove; 20. Limiting rod; 21. Limiting ring; 22. Spring 2; 23. Limiting arc plate; 24. Annular limiting slot. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] See also Figure 1-4 The utility model provides a technical solution for an automatic cartoning machine for pipette tips: comprising a three-axis slide 1: as the basic motion platform of the entire cartoning machine, the three-axis slide 1 is responsible for providing multi-dimensional precise movement to ensure that the tips can be accurately placed in the predetermined position;
[0027] Mounting plate 2: fixed on the three-axis slide 1, with a clamping structure on its surface for stably fixing subsequent components;
[0028] Fixed sleeve 5: connected to the mounting plate 2 via a clamping structure, serving as a carrier for the tip body 6, providing positioning and support during the cartoning process; Tip body 6: sleeved on the lower end of the fixed sleeve 5, is the component actually required for cartoning; Push-off mechanism: connected between the fixed sleeve 5 and the tip body 6, used to automatically remove the tip body 6 at the later stage of cartoning.
[0029] Specifically, the ejection mechanism includes an iron annular ridge 7, which is fixedly connected to the upper end of the nozzle body 6 and serves as a component that interacts with the annular magnet 12; a first connecting block 8, which is fixedly connected to the periphery of the fixed sleeve 5 and has a plug-in rod 9 inserted thereon; the plug-in rod 9, which serves as a connecting component between the first connecting block 8 and the second connecting block 11, is provided with a spring 10 around its periphery to provide the necessary elastic force; the second connecting block 11, which is slidably connected to the periphery of the plug-in rod 9, with an annular magnet 12 fixedly connected between the two second connecting blocks 11. The annular magnet 12 is connected to the periphery of the fixed sleeve 5 and interacts with the iron annular ridge 7 to achieve the fixation and release of the nozzle body 6; and a contact rod 13, which is connected to the lower end surface of the second connecting block 11 and is used to contact the nozzle storage box during the boxing process, thereby triggering the ejection mechanism to cause the nozzle body 6 to fall off.
[0030] like Figure 1-4 As shown, the fixing structure specifically includes: an arc-shaped clamping plate 1 3: fixedly installed on the surface of the mounting plate 2, used for fixing half of the range of the fixed sleeve 5; an arc-shaped clamping plate 2 4: buckled with the arc-shaped clamping plate 1 3, used for fixing the other half of the range of the fixed sleeve 5; a quick disassembly assembly: connected between the arc-shaped clamping plate 1 3 and the arc-shaped clamping plate 2 4, used for realizing quick disassembly and assembly of the two; the fixing structure can firmly fix the fixed sleeve 5 through the cooperation of the arc-shaped clamping plate 1 3 and the arc-shaped clamping plate 2 4, and at the same time, the design of the quick disassembly assembly makes the disassembly and assembly of the fixed sleeve 5 convenient and quick.
[0031] like Figure 1-4As shown, the quick disassembly and assembly component specifically includes: docking block 14: fixedly connected to the periphery of the arc-shaped clamping plate 3; docking block 2 15: fixedly connected to the periphery of the arc-shaped clamping plate 2 4; plug-in block 16: fixedly connected to the surface of docking block 14 opposite to docking block 2 15, and a limited position plug hole 17 is provided from top to bottom; plug-in groove 18 and rectangular groove 19: respectively provided on the side of docking block 2 15; limiting plug rod 20: inserted on docking block 2 15, and passes through the rectangular groove 19, and its periphery is fixedly connected to the limiting ring plate 21; spring 22: sleeved on the periphery of the rectangular groove 19; the quick disassembly and assembly component realizes the quick disassembly and assembly function of the arc-shaped clamping plate 3 and the arc-shaped clamping plate 2 4 through the plug-in cooperation of the plug-in block 16 and the plug-in groove 18, and the limiting cooperation of the limiting plug rod 20 and the limiting plug hole 17.
[0032] The working principle of the present invention is as follows: when the automatic cartoning machine for pipette tips is in operation, the tip body 6 is first moved to the predetermined cartoning position via the three-axis slide 1. During the movement, the tip body 6 is firmly fixed to the fixed sleeve 5 through the interaction between the annular magnet 12 in the push-off mechanism and the iron annular ridge 7. When the abutment rod 13 abuts against the tip storage box, it pushes the connecting block 2 11 upward, causing the annular magnet 12 to move upward and disengage from the iron annular ridge 7. In this way, the tip body 6 will automatically fall off from the fixed sleeve 5 due to the loss of the adsorption force of the annular magnet 12, and be accurately placed in the tip storage box, completing the automatic cartoning process.
[0033] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A pipette tip automatic cartoning machine, characterized in that: include: A three-axis slide (1) is provided with a mounting plate (2) mounted on the three-axis slide (1), and a clamping structure is connected to the surface of the mounting plate (2); a fixed sleeve (5) is clamped on the mounting plate (2) through the clamping structure, a suction head body (6) is sleeved on the lower end of the fixed sleeve (5), and a push-off mechanism is connected between the fixed sleeve (5) and the suction head body (6) for automatically falling off the suction head body (6) when the suction head body (6) is later loaded into a box; The push-off mechanism comprises an iron annular ridge (7) fixedly connected to the upper end of the suction head body (6) and a connecting block (8) fixedly connected to the periphery of the fixed sleeve (5), a plug-in rod (9) is inserted on the connecting block (8), a spring (10) is sleeved on the periphery of the plug-in rod (9), a connecting block (11) is slidably sleeved on the periphery of the connecting rod (9), an annular magnet (12) is fixedly connected between the two connecting blocks (11), and the annular magnet (12) is sleeved on the periphery of the fixed sleeve (5), and the lower end surface of the connecting block (11) is connected to a contact rod (13) for contacting the suction head storage box, so that after the contact rod (13) contacts, the annular magnet (12) moves upward and is separated from the adsorption of the iron annular ridge (7).
2. The automatic pipette tip cartoning machine according to claim 1, characterized in that: The fixing structure includes: An arc-shaped clamping plate (3) fixedly mounted on the surface of the mounting plate (2) is used to clamp and fix half of the sleeve (5); The arc-shaped clamping plate 2 (4) is buckled with the arc-shaped clamping plate 1 (3) and is used to clamp and fix the other half of the sleeve (5); A quick disassembly assembly is connected between the arc-shaped clamping plate 1 (3) and the arc-shaped clamping plate 2 (4).
3. The automatic pipette tip cartoning machine according to claim 2, characterized in that: The quick disassembly assembly comprises a docking block (14) fixedly connected to the periphery of the arc-shaped clamping plate (3) and a docking block (15) fixedly connected to the periphery of the arc-shaped clamping plate (4). The docking block (14) is fixedly connected to a plug-in block (16) on the surface of the docking block (15). The plug-in block (16) is provided with a limited insertion hole (17) from top to bottom. The side edges of the docking block (15) are respectively provided with a plug-in groove (18) and a rectangular groove (19). A limited insertion rod (20) is inserted into the docking block (15), and the limited insertion rod (20) passes through the rectangular groove (19). The periphery of the limited insertion rod (20) is fixedly connected to a limited ring plate (21), and the periphery of the rectangular groove (19) is provided with a spring (22).
4. The automatic pipette tip cartoning machine according to claim 2, characterized in that: The inner walls of the arc-shaped clamping plate 1 (3) and the arc-shaped clamping plate 2 (4) are fixedly connected to a limiting arc plate (23); an annular limiting groove (24) is provided on the periphery of the fixed sleeve (5); the limiting arc plate (23) is inserted into the inner wall of the annular limiting groove (24) to prevent the fixed sleeve (5) from moving up and down.
5. The automatic pipette tip cartoning machine according to claim 3, characterized in that: The plug-in block (16) is inserted into the inner wall of the plug-in slot (18), the lower end of the limiting plug rod (20) passes through the end wall of the rectangular groove (19) and is inserted into the inner wall of the limiting plug hole (17), and the inner diameter of the limiting plug hole (17) is adapted to the designed outer diameter of the limiting plug rod (20).
6. The automatic pipette tip cartoning machine according to claim 1, characterized in that: The upper end of the spring one (10) is fixedly connected to the lower end surface of the connecting block one (8), and the lower end of the spring one (10) is fixedly connected to the upper end surface of the connecting block two (11).
7. The automatic pipette tip cartoning machine according to claim 3, characterized in that: The upper end of the second spring (22) is fixedly connected to the end wall of the rectangular groove (19), and the lower end of the second spring (22) is fixedly connected to the upper end surface of the limiting ring piece (21).