Automatic PV packaging tape cutting equipment for strip carton packaging
Through the combination of support device and grabbing mechanism, automatic cutting of cigarette carton packaging tape is achieved, solving the problems of visual misidentification and improper manipulation of robotic grasping, improving production efficiency and equipment reliability, and reducing costs.
Patent Information
- Application Number
- CN202422051842.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing cigarette box packaging equipment has problems such as visual misidentification and improper manipulation, which leads to interference in the production line operation and requires manual intervention, which cannot meet the needs of efficient production.
The support device, cutting device and grabbing mechanism are used to drive the guide rod into the packaging tape through a linear module, and the packaging tape is cut from the bottom with a cutting knife, and grab from above through the grabbing mechanism, which realizes automatic cutting, eliminating visual recognition and complex manipulator operations.
It realizes reliable automatic cutting of packaging tape, reduces equipment costs, improves production efficiency, simplifies equipment maintenance, and avoids manual intervention.
Smart Images

Figure CN223279495U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of PV packaging tape cutting equipment, and in particular to an automatic PV packaging tape cutting equipment for cigarette carton packaging. Background Art
[0002] A tobacco box is a box used to package tobacco products, mainly used in the production process of cigarettes; this box is usually used to store and transport tobacco, that is, tobacco cut into thin slices.
[0003] Currently, tobacco factories use inner and outer cartons for sheet cigarette packaging, which are strapped with PV strapping. Existing unpacking lines typically use robots or dedicated three-axis manipulators to cut the PV strapping. These cutting devices visually identify the strapping's position, use a manipulator to grab the strap, cut it with scissors, and then remove it. However, current tobacco factory production lines suffer from visual misidentification, inadequate recognition, the manipulator's inability to grasp the PV strapping, or the inability to extract the strapping. This disrupts production line operations, requires manual intervention, and fails to meet the needs of efficient production. Therefore, a new cutting device is essential. Summary of the Invention
[0004] The purpose of the present invention is to solve the above technical problems and provide an automatic PV packaging tape cutting device for cigarette carton packaging. The PV packaging tape is cut without the need for visual identification of the PV packaging tape, which not only saves manufacturing costs but also ensures the reliability of cutting.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and the lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism, and a lifting mechanism is a lifting mechanism.
[0007] Furthermore, a lifting cylinder is installed on the movable bracket, and the cutting knife is installed on the end of the piston rod of the lifting cylinder.
[0008] Furthermore, the cutting blade is a circular blade, a diamond blade, a triangle blade or a rectangular blade. Specifically, when the cutting blade is a circular blade, it can be rotatably connected or fixedly connected to the end of the piston rod of the lifting cylinder to cut in a rotary motion or a linear motion.
[0009] Furthermore, a cutting slit is provided in the middle of the guide rod, and the cutting knife is located in the cutting slit during cutting.
[0010] Furthermore, an elastic touch plate is provided on the movable bracket, and the touch plate is located between the barrier rod and the cutting knife. A proximity switch sensor is installed on the barrier rod. The movement of the touch plate triggers the change of the electrical signal of the proximity switch sensor to enable the proximity switch sensor to recognize the movement of the touch plate.
[0011] Furthermore, the grabbing mechanism includes a moving block and a grabbing hook hinged on the moving block, the grabbing hook includes a support plate and a hook claw fixed at the lower end of the support plate, a concave cavity for accommodating the packaging strap is provided between the hook claw and the support plate, the opening of the concave cavity faces the packaging strap to be grabbed, and the end of the hook claw away from the support plate is used to abut against the upper surface of the cigarette box to hook the packaging strap into the concave cavity; an elastic element is installed on the moving block, one end of the elastic element abuts against the side of the support plate away from the hook claw to push the hook claw toward the upper surface of the cigarette box.
[0012] Furthermore, a limiting plate is hingedly connected to the support plate, the lower end of the limiting plate is overlapped on the hook claw, and the angle between the limiting plate and the side of the hook claw close to the concave cavity is greater than 90°.
[0013] Furthermore, a truss manipulator is provided above the supporting device, and the moving block is installed at the end of the truss manipulator. The truss manipulator drives the moving block to move so as to hook the packaging belt on the cigarette box.
[0014] Furthermore, the elastic element is preferably a spring.
[0015] Furthermore, the supporting device is a double-row roller conveyor, and a gap is provided between the double-row roller conveyor to avoid the cutting device.
[0016] The present invention provides an automatic PV packaging tape cutting device for sheet cigarette carton packaging, which has the following beneficial effects: the linear module drives the movable bracket to move horizontally, so that the guide rod moves toward the cigarette box and is inserted into the packaging tape, and the guide rod supports the packaging tape downward to separate it from the bottom surface of the cigarette box, so that the cutting knife can cut the packaging tape without damaging the bottom surface of the cigarette box, thereby cutting off the packaging tape on the cigarette box from the bottom, and then grabbing and removing the packaging tape from the top of the cigarette box by the grabbing mechanism, thereby realizing automatic cutting and removal of the packaging tape on the cigarette box; the technical solution of the present invention is more economical and reliable, eliminating facilities such as industrial vision and visual processors, and ensuring the reliability of cutting PV packaging tape through a simple mechanical structure. At the same time, the simple mechanical structure has a simpler equipment maintenance method and cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the structure of an automatic cutting PV packaging tape device for cigarette carton packaging provided by the present invention;
[0019] Figure 2 A schematic top view of a device for automatically cutting PV packaging tape for sheet cigarette carton packaging provided by the present invention;
[0020] Figure 3 Schematic diagram of the cutting device of the present invention cutting the packaging tape;
[0021] Figure 4 It is a cross-sectional schematic diagram of the cooperation between the guide rod and the cutting knife in the present invention;
[0022] Figure 5 It is a structural diagram of the grabbing mechanism in the present invention;
[0023] Figure 6 This is a schematic structural diagram of a diamond-shaped cutting blade in the cutting device of the present invention.
[0024] Explanation of the numbers in the figure: 1. Support device; 11. Notch; 2. Cutting device; 21. Linear module; 22. Moving bracket; 23. Stop rod; 24. Guide rod; 241. Cutting seam; 25. Cutting knife; 26. Lifting cylinder; 27. Touch plate; 28. Proximity switch sensor; 3. Grabbing mechanism; 31. Moving block; 32. Grabbing hook; 321. Support plate; 322. Hook; 323. Concave cavity; 33. Elastic element; 34. Limiting plate; 4. Truss manipulator; 8. Cigarette box; 9. Packing belt. DETAILED DESCRIPTION
[0025] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0027] It should be noted that all directional indications in the embodiments of the present invention (such as up-down-left-right-front-back...) are only used to explain the relative position relationship - movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0028] like Figures 1-6 As shown, a device for automatically cutting PV packaging tape for sheet cigarette carton packaging includes a supporting device 1, a cutting device 2 and a gripping mechanism 3. The supporting device 1 is used to place a cigarette box 8. A notch 11 is provided in the middle of the supporting device 1 to avoid the cutting device 2. The cutting device 2 includes a linear module 21. A movable bracket 22 is installed at the linear movable end of the linear module 21. A baffle 23 is fixedly connected to the movable bracket 22. A guide rod 24 is fixedly connected to the baffle 23. The guide rod 24 extends in the direction toward the cigarette box 8 and the guide rod 24 is away from the baffle 23. The end is used to abut against the bottom surface of the cigarette box 8. The end of the guide rod 24 away from the stop rod 23 is bent upward so that when the linear module 21 is driven to move, the guide rod 24 is inserted into the packaging belt 9 at the bottom of the cigarette box 8 and the packaging belt 9 is lifted downward and separated from the bottom surface of the cigarette box 8. The movable bracket 22 is equipped with a cutting knife 25 for cutting the packaging belt 9. The cutting knife 25 is located on the side of the stop rod 23 close to the packaging belt 9 to cut the packaging belt 9 that has penetrated to the bottom of the guide rod 24. The grasping mechanism 3 is located above the support device 1 and is used to grasp and remove the cut packaging belt 9 from the cigarette box 8. Specifically, the linear module 21 is a driving unit that drives the movable bracket 22 to move linearly. It can adopt one of the linear modules 21 of synchronous belt type, ball screw type, and linear motor type in the prior art.
[0029] By adopting the above technical solution, the linear module 21 drives the movable bracket 22 to move horizontally, so that the guide rod 24 moves toward the cigarette box 8 and is inserted into the packaging belt 9. The guide rod 24 supports the packaging belt 9 downward and separates it from the bottom surface of the cigarette box 8, so that the cutting knife 25 can cut the packaging belt 9 without damaging the bottom surface of the cigarette box 8, thereby cutting off the packaging belt 9 on the cigarette box 8 from the bottom, and then the grabbing mechanism 3 grabs and removes the packaging belt 9 from above the cigarette box 8, thereby realizing automatic cutting and removal of the packaging belt 9 on the cigarette box 8.
[0030] Specifically, a lifting cylinder 26 is mounted on the movable bracket 22, and the cutting blade 25 is mounted on the end of the piston rod of the lifting cylinder 26. The lifting cylinder 26 pushes the cutting blade 25 out so that the upper edge of the cutting blade 25 passes through the guide rod 24, so that the packaging strap 9 can be cut when the packaging strap 9 is cut. When not cutting, the cutting blade 25 is retracted below the guide rod 24 to prevent the upper edge of the cutting blade 25 from protruding.
[0031] Specifically, the cutting blade 25 is a circular blade, a diamond-shaped blade, a triangular blade, or a rectangular blade. Specifically, if the cutting blade 25 is a circular blade, it can be rotatably or fixedly connected to the end of the piston rod of the lifting cylinder 26, so that cutting can be performed using rotational motion or linear motion. If the cutting blade 25 is a diamond-shaped blade, a triangular blade, or a rectangular blade, it is fixed to the end of the piston rod of the lifting cylinder 26.
[0032] Specifically, a cutting slot 241 is provided in the middle of the guide rod 24, and the cutting knife 25 is located in the cutting slot 241 during cutting. By providing the cutting slot 241, the cutting knife 25 is located in the cutting slot 241. When cutting, the guide rods 24 on both sides of the cutting knife 25 support the packaging tape 9, thereby facilitating the cutting knife 25 to cut the packaging tape 9.
[0033] Specifically, the movable bracket 22 is equipped with a resilient touch plate 27, located between the barrier rod 23 and the cutting blade 25. A proximity switch sensor 28 is mounted on the barrier rod 23. Movement of the touch plate 27 triggers a change in the proximity switch sensor's electrical signal, enabling the proximity switch sensor 28 to detect the movement of the touch plate 27. If the cutting blade 25 fails to cut the packaging strap 9 on the cigarette box 8, the strap 9 passes over the cutting blade 25 and contacts the touch plate 27, causing the touch plate 27 to move and be detected by the proximity switch sensor 28, allowing the system to resume the cutting operation. The touch plate 27 is resilient, allowing it to automatically reset when the triggering force is removed.
[0034] Specifically, the grabbing mechanism 3 includes a moving block 31 and a grabbing hook 32 hinged on the moving block 31, the grabbing hook 32 includes a support plate 321 and a hook claw 322 fixed at the lower end of the support plate 321, a concave cavity 323 for accommodating the packaging belt 9 is provided between the hook claw 322 and the support plate 321, the opening of the concave cavity 323 faces the packaging belt 9 to be grabbed, and the end of the hook claw 322 away from the support plate 321 is used to abut against the upper surface of the cigarette box 8 to hook the packaging belt 9 into the concave cavity 323; an elastic element 33 is installed on the moving block 31, one end of the elastic element 33 abuts against the side of the support plate 321 away from the hook claw 322 to push the hook claw 322 toward the upper surface of the cigarette box 8. During operation, the moving block 31 drives the grab hook 32 to move toward the cigarette box 8, and the elastic element 33 pushes the grab hook 32 toward the cigarette box 8, so that the lower end of the hook claw 322 remains in contact with the upper surface of the cigarette box 8, and as the moving block 31 moves, the grab hook 32 is driven to hook the packaging belt 9 on the cigarette box 8 into the concave cavity 323, thereby grabbing and removing the cut packaging belt 9 from the cigarette box 8.
[0035] Specifically, a limiting plate 34 is hingedly connected to the support plate 321. The lower end of the limiting plate 34 overlaps the hook 322. The angle between the limiting plate 34 and the hook 322 on the side near the cavity 323 is greater than 90 degrees. By providing the limiting plate 34, when the packaging strap 9 is grabbed, the packaging strap 9 abuts the limiting plate 34, causing the limiting plate 34 to swing toward the cavity 323. After the packaging strap 9 passes over the limiting plate 34 and falls into the cavity 323, the limiting plate 34 returns to overlap the hook 322 under the action of gravity, thereby confining the packaging strap 9 in the cavity 323 and preventing the packaging strap 9 from being unhooked from the cavity 323.
[0036] Specifically, a truss manipulator 4 is provided above the support device 1, and the moving block 31 is mounted at the end of the truss manipulator 4. The truss manipulator 4 drives the moving block 31 to move and pick up the packaging tape 9 from the cigarette box 8. The truss manipulator 4 drives the moving block 31 to move horizontally along the upper surface of the cigarette box 8 to pick up the packaging tape 9. The PV packaging tape 9 on the surface of the cigarette box 8 is collected by the gripper, and then the truss manipulator 4 is lifted and the packaging tape 9 is taken to the recycling area for centralized processing.
[0037] Specifically, the elastic element 33 is a spring.
[0038] Specifically, the support device 1 is a double-row roller conveyor, with a gap 11 provided between the two rows of roller conveyors to allow for the cutting device 2 to pass through. The double-row roller conveyor facilitates the transport of cigarette boxes 8 to and from the cutting and packaging strips 9 station. Specifically, the double-row roller conveyor is equipped with a securing mechanism to secure the cigarette boxes 8 to the cutting and packaging strips 9 station.
[0039] The parts not involved in this technical solution can be implemented using existing technologies.
[0040] The basic principles, main features, and characteristics of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention includes the appended claims and their equivalents.
Claims
1. An automatic cutting PV packaging tape device for cigarette carton packaging, characterized by: The invention comprises a supporting device (1), a cutting device (2) and a gripping mechanism (3), wherein the supporting device (1) is used to place a cigarette box (8), a notch (11) is provided in the middle of the supporting device (1) for avoiding the cutting device (2), and the cutting device (2) comprises a linear module (21), a linear movable end of the linear module (21) is provided with a movable bracket (22), a blocking rod (23) is fixedly connected to the movable bracket (22), and a guide rod (24) is fixedly connected to the blocking rod (23), and the guide rod (24) extends in a direction toward the cigarette box (8), and the end of the guide rod (24) away from the blocking rod (23) is used to abut against the bottom of the cigarette box (8). On the surface, one end of the guide rod (24) away from the stop rod (23) is bent upward so that when the linear module (21) drives the guide rod (24) to move, the guide rod (24) is inserted into the packaging belt (9) at the bottom of the cigarette box (8) and the packaging belt (9) is lifted downward to separate from the bottom surface of the cigarette box (8); a cutting knife (25) for cutting the packaging belt (9) is installed on the movable bracket (22), and the cutting knife (25) is located on the side of the stop rod (23) close to the packaging belt (9) to cut the packaging belt (9) that penetrates to the bottom of the guide rod (24); the grabbing mechanism (3) is located above the supporting device (1) and is used to grab and remove the cut packaging belt (9) on the cigarette box (8).
2. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: A lifting cylinder (26) is installed on the movable bracket (22), and the cutting knife (25) is installed on the end of the piston rod of the lifting cylinder (26).
3. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 2 is characterized by: The cutting knife (25) is a circular knife, a diamond-shaped knife, a triangle-shaped knife or a rectangular knife.
4. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: A cutting slit (241) is provided in the middle of the guide rod (24), and the cutting knife (25) is located in the cutting slit (241) during cutting.
5. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: An elastic touch plate (27) is provided on the movable bracket (22), and the touch plate (27) is located between the blocking rod (23) and the cutting knife (25). A proximity switch sensor (28) is installed on the blocking rod (23). The movement of the touch plate (27) triggers a change in an electrical signal of the proximity switch sensor (28) so that the proximity switch sensor (28) can recognize the movement of the touch plate (27).
6. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 1 is characterized by: The grabbing mechanism (3) comprises a moving block (31) and a grab hook (32) hinged on the moving block (31), the grab hook (32) comprises a support plate (321) and a hook claw (322) fixed at the lower end of the support plate (321), a cavity (323) for accommodating the packaging belt (9) is provided between the hook claw (322) and the support plate (321), and the opening of the cavity (323) faces the desired The packaging belt (9) is grabbed, and one end of the hook (322) away from the support plate (321) is used to abut against the upper surface of the cigarette box (8) to hook the packaging belt (9) into the concave cavity (323); an elastic element (33) is installed on the moving block (31), and one end of the elastic element (33) abuts against the side of the support plate (321) away from the hook (322) to push the hook (322) toward the upper surface of the cigarette box (8).
7. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 6 is characterized by: The support plate (321) is hingedly connected to a limiting plate (34), the lower end of the limiting plate (34) is overlapped on the hook (322), and the angle between the limiting plate (34) and the side of the hook (322) close to the concave cavity (323) is greater than 90 degrees.
8. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 6 is characterized by: A truss manipulator (4) is provided above the support device (1), and the moving block (31) is installed at the end of the truss manipulator (4). The truss manipulator (4) drives the moving block (31) to move so as to hook the packaging belt (9) on the cigarette box (8).
9. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to claim 6 is characterized by: The elastic element (33) is a spring.
10. The automatic cutting PV packaging tape device for sheet cigarette carton packaging according to any one of claims 1 to 9, characterized in that: The supporting device (1) is a double-row roller conveyor, and a gap (11) is provided between the double-row roller conveyor to avoid the cutting device (2).