High-speed carton separating conveyor

Abstract

The utility model provides a high-speed carton splitting conveyor which comprises a lane changing component, first guiding and conveying belts and a positioning suction cup, the cross section of the front side of the lane changing component is of a concave structure, and the left side of the lower end of the lane changing component is provided with a set of first guiding and conveying belts used for splitting and guiding the left side of a carton. The track changing component comprises a fixing frame, an air pressure rod and a guide plate, and the fixing frame is fixedly connected with the outer side of the rear upper end of the first guide belt and the outer side of the rear upper end of the second guide belt through bolts. And meanwhile, the air pressure rods stretch out and draw back to control the guide columns to extrude the guide plates, so that the inclination angles of the two sets of guide plates are changed, the advancing direction of the carton is changed, the inclination angle of the air pressure rods is changed by using the stretching state of the air pressure rods with the rotating head as the axis point, force is applied to the guide columns, and the angles of the guide plates are changed.

Description

Technical Field

[0001] The utility model belongs to the technical field of lane-dividing conveyors and relates to a high-speed carton lane-dividing conveyor. Background Art

[0002] Existing carton lane conveyors have several drawbacks, including the inability to quickly change the direction of carton movement. First, their design is typically rigid, requiring operators to manually adjust the conveyor belt or replace mechanical components when changing the carton flow direction. This process is time-consuming and inefficient. Second, their lack of flexibility makes it difficult to adapt to changing production needs, limiting the scalability and adaptability of the production line.

[0003] Conventional solutions include using adjustable conveyor belts, installing steerable rollers, or combining multiple conveyor lines to achieve directional changes. However, these methods increase system complexity, leading to higher maintenance costs, while also being inflexible and inefficient in operation. Furthermore, these solutions often require significant space for physical steering, limiting equipment layout flexibility. Consequently, a high-speed carton lane conveyor is urgently needed to address these issues. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-speed carton lane conveyor to solve the problems raised in the above background technology.

[0005] The utility model is realized by the following technical solution: a high-speed carton lane-dividing conveyor, comprising: a lane-changing component and a positioning suction cup, wherein the front cross-section of the lane-changing component is a concave structure, and a group of guide belts for diverting cartons to the left side are provided on the left side of the lower end of the lane-changing component;

[0006] The lane-changing component includes a fixed frame, a rotating shaft, a connecting column, a movable frame, a rotating head, a connecting frame, a pneumatic rod, and a guide plate. The fixed frame is fixed to the outer side of the upper rear end of the first and second guide belts by bolts. A set of rotating shafts are provided on the left and right sides of the fixed frame to drive the two sets of guide plates to change their rotational positions.

[0007] A group of connecting columns for driving the movable frame to flip horizontally is provided on the outside of each group of the rotating shafts, and a group of movable frames for driving the guide plates to adjust synchronously are provided on the outside of each group of the connecting columns. The connecting columns are fixed in the middle position of the outer side of the rotating shafts. The connecting columns and the movable frames are an integral welded structure, which can change the forward direction of the carton by using the lane-changing components, and at the same time, the guide columns are controlled by the extension and contraction of the pneumatic rods to squeeze the guide plates, so that the two groups of guide plates change their inclination angles and change the forward direction of the carton.

[0008] As a preferred embodiment, a group of guide plates for adjusting the cartons into lanes are provided on the inner side of the movable frame, and two groups of guide plates are provided, and the two groups of guide plates are synchronous movable mechanisms.

[0009] As a preferred embodiment, two groups of guide columns for transmitting the pressure position of the pneumatic rod are provided on the outer side of the guide plates on the left and right sides, and a group of pneumatic rods for adjusting the guide position of the guide plate are provided on the outer side of the guide columns. The pneumatic rods are arranged as an inclined structure, and the inclination angle of the pneumatic rods can be changed by using the telescopic state of the pneumatic rod with the rotary head as the axis point, thereby applying force to the guide column and changing the angle of the guide plate.

[0010] As a preferred embodiment, the rear side of the pneumatic rod is provided with a group of connectors for connecting to the rotary head, the rear side of the connector is provided with a group of rotary heads for supporting the rotation axis of the pneumatic rod, and the right side of the lower end of the changing component is provided with a group of guide belts 2 for guiding the cartons to the right side, which can transport the cartons in different directions by using guide belt 1 and guide belt 2.

[0011] As a preferred embodiment, the guide belt 1 and the guide belt 2 are both conveyor belts with a surface made of rubber material. A group of limit frames for limiting and blocking the conveying box are respectively provided on the left and right sides of the upper ends of the guide belt 1 and the guide belt 2. Several groups of limit clamps for limiting the height and position of the limit frames are provided on the outside of the limit frames. The outside of the carton can be limited by using the limit frames and the limit clamps, so that the guide belt 2 with an arc structure can be guided to move and effectively prevent the carton from falling.

[0012] As a preferred embodiment, a group of shells are provided on the outer sides of the guide belt 1 and the guide belt 2, and the limit clamps are fixed to the shells by bolts. The lower ends of the outer shells of the guide belt 1 and the guide belt 2 are respectively provided with a group of brackets for supporting them, and the cross-section of the front side of the bracket is a concave structure.

[0013] As a preferred embodiment, several groups of the brackets are fixed to the left and right outer shells of the guide belt one and the left and right outer shells of the guide belt two by bolts. The lower end of each group of the brackets is provided with a group of support legs for supporting it. The support legs can be made of metal support rods or electric support rods to achieve different usage effects. The lower end of the support legs is provided with a group of base frames for dispersing pressure support at the lower end. The lower end of the base frame is provided with three groups of positioning suction cups for firmly supporting the ground.

[0014] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the lane changing component to change the forward direction of the carton, and at the same time, by controlling the guide column to squeeze the guide plate through the extension and contraction of the pneumatic rod, the two groups of guide plates change the inclination angle and change the forward direction of the carton, by using the extension and contraction state of the pneumatic rod with the rotary head as the axis point to change the inclination angle of the pneumatic rod, thereby applying force to the guide column and changing the angle of the guide plate, by using guide belt one and guide belt two to transport the carton in different directions, by using the limit frame and the limit clamp to limit the outside of the carton, so that the guide belt two with an arc structure can guide the movement and effectively prevent the carton from falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0016] Figure 1 This is a schematic diagram of the structure of a high-speed carton lane conveyor according to the present invention, viewed from the right front oblique side;

[0017] Figure 2 This is a schematic diagram of the structure of the support legs and the bottoms of the first and second guide belts in a high-speed carton lane conveyor according to the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of a lane-changing component in a high-speed carton lane-dividing conveyor according to the present invention, viewed from the right oblique front side;

[0019] Figure 4 This is a schematic diagram of the structure of the support legs and the bottom frame of a high-speed carton lane conveyor in the present utility model from the front side;

[0020] In the figure: 100 - lane changing component, 110 - guide belt 1, 120 - limiting frame, 130 - guide belt 2, 140 - supporting leg, 150 - limiting clamp, 160 - bracket, 170 - bottom frame, 180 - positioning suction cup;

[0021] 10a-fixed frame, 10b-swivel shaft, 10c-connecting column, 10d-movable frame, 10e-swivel head, 10f-connecting frame, 10g-pneumatic rod, 10h-guide plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-Figure 4 A high-speed carton lane-dividing conveyor includes: a lane-changing component 100, a guide belt 110, and a positioning suction cup 180. The front cross-section of the lane-changing component 100 is a concave structure, and a set of guide belts 110 for diverting cartons to the left side is provided on the left side of the lower end of the lane-changing component 100;

[0024] The lane-changing component 100 includes a fixed frame 10a, a pneumatic rod 10g, and guide plates 10h. The fixed frame 10a is bolted to the outer sides of the rear upper ends of the first and second guide belts 110 and 130. A set of rotating shafts 10b are located on both sides of the fixed frame 10a to rotate and change the position of the two sets of guide plates 10h.

[0025] A group of connecting columns 10c for driving the movable frame 10d to flip horizontally is provided on the outside of each group of rotating shafts 10b, and a group of movable frames 10d for driving the guide plates 10h to adjust synchronously is provided on the outside of each group of connecting columns 10c. The connecting columns 10c are fixed in the middle position of the outer side of the rotating shaft 10b. The connecting columns 10c and the movable frames 10d are an integral welded structure, which can change the forward direction of the carton by using the channel changing component 100, and at the same time, the guide columns are controlled by the extension and contraction of the pneumatic rod 10g to squeeze the guide plates 10h, so that the two groups of guide plates 10h change the inclination angle and change the forward direction of the carton.

[0026] A group of guide plates 10h for adjusting the cartons into lanes are provided on the inner side of the movable frame 10d. There are two groups of guide plates 10h, and the two groups of guide plates 10h are synchronous movable mechanisms.

[0027] Two groups of guide columns for transmitting the pressure position of the pneumatic rod 10g are provided on the outside of the left and right guide plates 10h. A group of pneumatic rods 10g for adjusting the guide position of the guide plate 10h is provided on the outside of the guide columns. The pneumatic rod 10g is a tilted structure setting, which can change the tilt angle of the pneumatic rod 10g by using the telescopic state of the pneumatic rod 10g with the rotary head 10e as the axis point, thereby applying force to the guide column and changing the angle of the guide plate 10h.

[0028] A group of connectors for connecting to the rotary head 10e are provided on the rear side of the pneumatic rod 10g, and a group of rotary heads 10e for supporting the rotation axis of the pneumatic rod 10g are provided on the rear side of the connector. A group of guide belts 130 for guiding the cartons to the right side are provided on the right side of the lower end of the lane changing component 100. The cartons can be transported in different directions by using guide belt 1 110 and guide belt 2 130.

[0029] The guide belt 1 110 and the guide belt 2 130 are both conveyor belts with a rubber surface. A group of limit frames 120 for limiting and blocking the conveying box are respectively provided on the left and right sides of the upper ends of the guide belt 110 and the guide belt 2 130. Several groups of limit clamps 150 for limiting the height and position of the limit frames 120 are provided on the outside of the limit frames 120. The limit frames 120 and the limit clamps 150 can be used to limit the outside of the carton so that the arc-shaped guide belt 2 130 can be guided to move and effectively prevent the carton from falling.

[0030] A group of shells are provided on the outside of the guide belt 1 110 and the guide belt 2 130, and the limit clamp 150 is fixed to the shell by bolts. The lower end of the outer shell of the guide belt 1 110 and the lower end of the outer shell of the guide belt 2 130 are respectively provided with a group of brackets 160 for supporting them, and the cross-section of the front side of the bracket 160 is a concave structure.

[0031] Several groups of brackets 160 are fixed to the left and right outer shells of the guide belt 110 and the left and right outer shells of the guide belt 2 130 by bolts. The lower end of each group of brackets 160 is provided with a group of support legs 140 for supporting it. The support legs 140 can be made of metal support rods or electric support rods to achieve different usage effects. The lower end of the support legs 140 is provided with a group of base frames 170 for dispersing pressure support at the lower end. The lower end of the base frame 170 is provided with three groups of positioning suction cups 180 for firm support to the ground.

[0032] See also Figure 1-Figure 4 As the first embodiment of the present invention: first, the staff guides several groups of cartons to the outside of the lane-changing component 100 through an external single-strand conveyor belt. When the staff needs to change the direction of travel of the cartons, the staff operates the pneumatic rod to extend and retract. Since two groups of guide columns for transmitting the pressure position of the pneumatic rod 10g are provided on the outside of the left and right guide plates 10h, a group of pneumatic rods 10g for adjusting the guide position of the guide plate 10h are provided on the outside of the guide column. The pneumatic rod 10g is a tilted structure. During the extension and retraction of the pneumatic rod, the rotating head 10e can be used as the axis point to change the tilt angle of the pneumatic rod 10g, thereby applying force to the guide column and driving the flipping angle of the guide plate 10h according to the guide force direction of the guide column. The two groups of guide plates 10h run synchronously, thereby changing the route of the carton and selecting the guide belt 110 or the guide belt 2 130 to guide it.

[0033] See also Figure 1-Figure 4 , as the second embodiment of the present invention: based on the description in the above embodiments, further, when the guide belt 1 110 and the guide belt 2 130 guide the cartons, since the left and right sides of the upper ends of the guide belt 110 and the guide belt 2 130 are respectively provided with a group of limit frames 120 for limiting and blocking the conveying box body, and the outer side of the limit frame 120 is provided with several groups of limit clamps 150 for limiting its height and position, the outer side of the carton can be limited by using the limit frame 120 and the limit clamp 150, so that the guide belt 2 130 with an arc structure can be guided to move and effectively prevent the carton from falling due to the force of movement at the upper ends of the guide belt 110 and the guide belt 2 130.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-speed carton lane conveyor, comprising: A lane-changing component (100), a guide belt (110), and a positioning suction cup (180), characterized in that: the front cross-section of the lane-changing component (100) is a concave structure, and a set of guide belts (110) for guiding cartons to the left side is provided on the left side of the lower end of the lane-changing component (100); The lane-changing component (100) comprises a fixed frame (10a), a pneumatic rod (10g) and a guide plate (10h); the fixed frame (10a) is fixed to the outer sides of the rear upper ends of the first guide belt (110) and the second guide belt (130) by bolts; a set of rotating shafts (10b) for driving the two sets of guide plates (10h) to change their rotational positions are provided inside the left and right sides of the fixed frame (10a); A group of connecting columns (10c) for driving the movable frame (10d) to flip horizontally is provided on the outside of each group of the rotating shafts (10b); a group of movable frames (10d) for driving the guide plates (10h) to adjust synchronously are provided on the outside of each group of the connecting columns (10c); the connecting columns (10c) are sleeved and fixed to the middle position of the outside of the rotating shafts (10b); and the connecting columns (10c) and the movable frames (10d) are an integral welded structure.

2. A high-speed carton lane conveyor according to claim 1, characterized in that: A group of guide plates (10h) for adjusting the cartons into lanes is provided on the inner side of the movable frame (10d), and two groups of guide plates (10h) are provided, and the two groups of guide plates (10h) are synchronous movable mechanisms.

3. A high-speed carton lane conveyor according to claim 2, characterized in that: Two groups of guide columns for transmitting the pressure position of the pneumatic rod (10g) are provided on the outer sides of the left and right guide plates (10h), and a group of pneumatic rods (10g) for adjusting the guide position of the guide plate (10h) is provided on the outer sides of the guide columns. The pneumatic rods (10g) are arranged in an inclined structure.

4. A high-speed carton lane conveyor according to claim 3, characterized in that: A group of connectors for connecting to a rotary head (10e) are provided on the rear side of the pneumatic rod (10g), and a group of rotary heads (10e) for supporting the rotation axis of the pneumatic rod (10g) are provided on the rear side of the connector. A group of guide belts (130) for guiding cartons to the right side are provided on the right side of the lower end of the lane-changing component (100).

5. The high-speed carton lane conveyor according to claim 1, characterized in that: The guide belt 1 (110) and the guide belt 2 (130) are both conveyor belts with a surface made of rubber material. A group of limit frames (120) for limiting and blocking the conveying box to be transported are respectively provided on the left and right sides of the upper ends of the guide belt 1 (110) and the guide belt 2 (130). The outer side of the limit frame (120) is provided with several groups of limit clamps (150) for limiting its height and position.

6. The high-speed carton lane conveyor according to claim 5, characterized in that: A group of shells are provided on the outer sides of the guide belt 1 (110) and the guide belt 2 (130), and the limit clamp (150) is fixed to the shells by bolts. The lower ends of the outer shells of the guide belt 1 (110) and the lower ends of the outer shells of the guide belt 2 (130) are respectively provided with a group of brackets (160) for supporting them, and the front cross-section of the brackets (160) is a concave structure.

7. The high-speed carton lane conveyor according to claim 6, characterized in that: Several groups of the brackets (160) are fixed to the left and right outer shells of the conveyor belt 1 (110) and the left and right outer shells of the conveyor belt 2 (130) by bolt connection. The lower end of each group of the brackets (160) is provided with a group of support legs (140) for supporting it. The support legs (140) can be metal support rods or electric support rods to achieve different usage effects. The lower end of the support legs (140) is provided with a group of base frames (170) for dispersing the pressure on the lower end. The lower end of the base frame (170) is provided with three groups of positioning suction cups (180) for firmly supporting the ground.

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