Novel high polymer material processing and feeding equipment
Through the design of flip plate assembly and vibration discharge assembly, the problem that existing equipment cannot adjust the discharge ratio is solved, the precise control of feed quantity and the smooth discharge process are achieved, the production efficiency and product quality are improved, and it is suitable for a variety of polymer materials.
Patent Information
- Application Number
- CN202422445702.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing polymer material processing and loading equipment cannot flexibly adjust the feeding ratio, resulting in the inability to adapt to the production tasks of different raw material ratios, affecting product performance and quality, and limiting the scope of application.
A new type of processing and loading equipment for polymer materials is designed, using a flap assembly and a vibrating discharge assembly. The flap assembly rotates to control the feed opening at the feed pipe connection through the flap. The vibrating discharge assembly pushes the rubber template vibration through the motor drive cam, achieving flexible adjustment of feed quantity and cutting efficiency.
It achieves precise control of feed volume and smooth discharge process, improves production efficiency and product quality, is suitable for a variety of polymer materials, and reduces the risk of material blockage.
Smart Images

Figure CN223280190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer material processing, in particular to a new type of polymer material processing and feeding equipment. Background Art
[0002] After searching, the patent announcement number CN202322973421.X discloses a new type of polymer material processing and feeding equipment. Although the device solves the problem that when the conveyor belt is used to transport granular polymer materials, the inclined and smooth conveyor belt cannot load the granular polymer materials, which easily causes the loaded polymer materials to fall and scatter from the top of the conveyor belt, thereby greatly reducing the feeding efficiency and affecting the processing process, the device is unable to adjust the feeding ratio when in use. The device is not flexible enough when facing production tasks that require different raw material ratios. This may cause the produced polymer materials to fail to meet specific requirements or standards in terms of performance, quality or characteristics. Different polymer material formulas may require different raw material ratios. If the equipment cannot adjust the feeding ratio according to the formula requirements, then it may not be applicable to a variety of different production tasks, thereby limiting its scope of application. Utility Model Content
[0003] In view of the deficiencies in the prior art, the present invention provides a novel processing and feeding device for polymer materials, which solves the problems raised in the background technology.
[0004] The utility model solves the above-mentioned technical problems as follows:
[0005] A novel polymer material processing and feeding device comprises a feed pipe, a feed pipe is provided on the feed pipe, and a first flange and a second flange are provided at the ends of the feed pipe and the feed pipe, respectively;
[0006] There are two feeding pipes on the discharge pipe, and the two feeding pipes and the discharge pipe form a Y shape. A flap assembly is provided at the connection of the two feeding pipes, and a vibrating discharge assembly is provided on the inner surface of the discharge pipe.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the flap assembly is provided with a first rotating shaft, which is rotatably mounted on the feed pipe through a bearing seat. The first rotating shaft is located inside the discharge pipe and is installed with a sleeve, and the sleeve is connected to a flap. The flap rotates at the connection between the two feed pipes to control the feed opening of the two discharge pipes.
[0009] The beneficial effects of adopting the above further scheme are:
[0010] By rotating a flap at the connection between the two feed tubes, the feed opening of the two discharge tubes can be easily adjusted. This design provides greater operational flexibility, allowing the feed rate to be quickly adjusted according to production needs. The flap's rotation angle can be precisely controlled, enabling precise adjustment of the feed rate. This helps ensure stability and consistency during production, improving product quality.
[0011] Furthermore, one end of the first rotating shaft located outside the discharge pipe is connected to a rocker arm, and the first rotating shaft is driven to rotate by the rocker arm.
[0012] The beneficial effects of adopting the above further scheme are:
[0013] The swing arm allows direct observation of the rotation of the first rotating shaft, providing an intuitive understanding of the flap assembly's operating status. The operator can easily rotate the first rotating shaft using the swing arm, achieving precise control of the flap assembly. The swing arm design allows the operator to rotate the first rotating shaft from a distance, eliminating the potential safety risks of direct contact with the equipment interior. Remote operation can significantly improve work efficiency, especially when frequent adjustments to feed rates are required.
[0014] Furthermore, the vibration blanking assembly is provided with a second rotating shaft, a cam is installed on the second rotating shaft, the vibration blanking assembly is provided with a rubber template on the inner surface of the blanking tube, and a connecting block is connected and fixed to the rubber template.
[0015] The beneficial effects of adopting the above further scheme are:
[0016] The cam on the second shaft continuously pushes the connecting block, generating a continuous vibration effect. This vibration helps break down adhesion and friction between materials, allowing them to flow more easily from the discharge pipe. This improves discharge efficiency and reduces the possibility of material blockage. The rubber template has excellent elasticity and wear resistance, and can withstand the repeated push of the cam without damage. At the same time, the vibration of the rubber template is more effectively transmitted to the material in the discharge pipe, further promoting material flow.
[0017] Furthermore, a motor is installed on the outer surface of the discharge pipe corresponding to the second rotating shaft, and the second rotating shaft is driven to rotate by the motor, and then the connecting block is pushed by the cam on the second rotating shaft to drive the rubber template to vibrate.
[0018] The beneficial effects of adopting the above further scheme are:
[0019] The motor drives the second rotating shaft, which in turn drives the cam and connecting block, achieving a stable vibration effect. This stable rotation helps ensure consistent vibration frequency and amplitude of the rubber template, thereby improving material unloading efficiency. By adjusting the motor speed or the shape and size of the cam, the vibration frequency and amplitude of the rubber template can be flexibly changed. This flexible adjustment capability helps meet the unloading requirements of different materials and production needs. This design is suitable for a variety of different polymer materials, such as powders and granular materials. By adjusting the vibration parameters, different materials can be effectively unloaded.
[0020] The utility model provides a new type of processing and feeding equipment for polymer materials.
[0021] Beneficial effects:
[0022] The design of the flap assembly, particularly its rotation at the junction of the two feed pipes, allows precise control of the feed opening of the two discharge pipes. This design allows for greater operational flexibility, allowing the feed rate to be adjusted according to production needs, improving production efficiency.
[0023] The first shaft is driven by a rocker arm, a simple and effective drive method that allows operators to easily adjust the position of the flap from the outside without having to enter the equipment, thereby improving operational safety and convenience.
[0024] The design of the vibrating unloading assembly, specifically the motor-driven rotation of the second shaft, which in turn drives the rubber template to vibrate via a cam, effectively promotes material flow in the unloading tube. This vibration helps prevent material blockage and ensures a smooth unloading process.
[0025] The use of rubber templates as a medium for vibration transmission not only has good elasticity and wear resistance, but also effectively reduces the impact of vibration on other parts of the equipment. At the same time, the overall structural design of the equipment is reasonable, ensuring close coordination and efficient operation between various components. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0027] In the attached figure:
[0028] Figure 1 This is a schematic diagram of the appearance of the present invention when viewed from above;
[0029] Figure 2 This is a schematic diagram of the main appearance of the utility model;
[0030] Figure 3 It is a schematic diagram of the half-section structure of the present utility model.
[0031] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0032] 1. First flange; 2. Flap assembly; 201. Rocker arm; 202. First rotating shaft; 203. Bushing; 204. Flap; 3. Vibrating blanking assembly; 301. Cam; 302. Second rotating shaft; 303. Connecting block; 304. Rubber template; 4. Second flange; 5. Blanking pipe; 6. Feeding pipe. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figures 1 to 3 As shown, the embodiment provided by the utility model:
[0035] Example 1
[0036] A novel polymer material processing and feeding device includes a feed pipe 5, which is provided with a feed pipe 6. The ends of the feed pipe 6 and the feed pipe 5 are respectively provided with a first flange 1 and a second flange 4. The feed pipe 6 is provided with two feed pipes 6 on the feed pipe 5, and the two feed pipes 6 and the feed pipe 5 form a Y shape. The connection between the two feed pipes 6 is provided with a flap assembly 2. The flap assembly 2 has a first rotating shaft 202, which is rotatably mounted on the feed pipe 6 via a bearing seat. The first rotating shaft 202 is located inside the feed pipe 5 and is mounted with a shaft sleeve 203. The shaft sleeve 203 is connected to a flap 204. The flap 204 rotates at the connection between the two feed pipes 6 to control the feed opening of the two feed pipes 5. The rotation of the flap 204 at the intersection of the two feed pipes 6 can conveniently adjust the feed opening of the two feed pipes 5. This design provides a high degree of operational flexibility, enabling rapid response to production needs and precise adjustment of the feed amount. The rotation angle of the flap 204 can be finely controlled to ensure precise regulation of the feed rate, which is crucial for maintaining the stability and consistency of the production process, thereby improving the reliability of product quality. The first rotating shaft 202 is located at one end outside the discharge pipe 5 and is connected to a rocker arm 201. The first rotating shaft 202 is driven to rotate by the rocker arm 201. The introduction of the rocker arm 201 enables the operator to directly observe the rotation dynamics of the first rotating shaft 202, thereby intuitively grasping the operating status of the flap assembly 2. With the help of the rocker arm 201, the operator can easily and accurately control the rotation of the first rotating shaft 202 to achieve remote and precise control of the flap assembly 2. The design of the rocker arm 201 also allows the operator to operate the first rotating shaft 202 at a safe distance, effectively avoiding the safety risks that may be caused by direct contact with the inside of the equipment. In production scenarios where frequent adjustments to the feed rate are required, this remote control method significantly improves work efficiency.
[0037] Example 2
[0038] In order to facilitate the smooth discharge of the raw materials in the discharge pipe 5, for example, Figures 1 to 3As shown, the present invention further comprises: a vibrating discharge assembly 3 is provided on the inner surface of the discharge tube 5. This vibrating discharge assembly 3 is provided with a second rotating shaft 302, on which a cam 301 is mounted. A rubber template 304 is provided on the inner surface of the discharge tube 5. A connecting block 303 is fixedly connected to the rubber template 304. The cam 301 on the second rotating shaft 302 continuously pushes the connecting block 303, generating a stable vibration effect. This vibration mechanism effectively weakens the adhesion and friction between materials, allowing them to be discharged more smoothly from the discharge tube 5, thereby improving discharge efficiency and significantly reducing the risk of material blockage. The rubber template 304, with its excellent elasticity and wear resistance, can withstand repeated impacts from the cam 301 without being easily damaged. At the same time, the vibration of the rubber template 304 is efficiently transmitted to the material within the discharge tube 5, further accelerating its flow. A motor is mounted on the outer surface of the discharge tube 5, corresponding to the second rotating shaft 302. This motor drives the second rotating shaft 302 to rotate, which in turn drives the connecting block 303 via the cam 301 on the second rotating shaft 302, driving the rubber template 304 to vibrate. The motor drives the rotation of the second rotating shaft 302, which in turn drives the cam 301 and connecting block 303 to produce a stable vibration effect. This stable rotation ensures that the vibration frequency and amplitude of the rubber template 304 remain constant, thereby improving discharge efficiency. By adjusting the motor speed or changing the shape and size of the cam 301, the vibration frequency and amplitude of the rubber template 304 can be flexibly adjusted. This flexible adjustment capability enables this design to meet the discharge requirements of different materials and production needs. Furthermore, this design has wide applicability and can handle a variety of polymer materials, such as powders and granular materials. By optimizing the vibration parameters, efficient discharge of different materials can be achieved.
[0039] Working principle:
[0040] To adjust the feed rate, the rocker arm 201 is externally operated, which rotates the first rotating shaft 202. The sleeve 203 on the first rotating shaft 202 rotates accordingly, which in turn rotates the flap 204 at the connection between the two feed tubes 6. The rotation angle of the flap 204 determines the feed opening of the two discharge tubes 5, thereby achieving precise control of the feed rate.
[0041] When the motor is started, it drives the second rotating shaft 302 to rotate. The cam 301 on the second rotating shaft 302 rotates, continuously pushing the connecting block 303. The cam 301 pushes the connecting block 303, generating a reciprocating motion. This reciprocating motion is transmitted to the rubber template 304 through the connecting block 303, causing it to vibrate. The vibration of the rubber template 304 is transmitted to the material in the discharge tube 5. This vibration helps break down the adhesion and friction between the materials, allowing them to flow out of the discharge tube 5 more easily. This prevents material blockage and ensures a smooth discharge process.
[0042] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A novel polymer material processing and feeding equipment, comprising a feed pipe (5), a feed pipe (6) provided on the feed pipe (5), a first flange (1) and a second flange (4) provided at the ends of the feed pipe (6) and the feed pipe (5), respectively, characterized in that: Two feeding pipes (6) are provided on the discharge pipe (5), and the two feeding pipes (6) and the discharge pipe (5) form a Y shape. A flap assembly (2) is provided at the connection of the two feeding pipes (6), and a vibrating discharge assembly (3) is provided on the inner surface of the discharge pipe (5).
2. The novel polymer material processing and feeding equipment according to claim 1, characterized in that: The flap assembly (2) is provided with a first rotating shaft (202), the first rotating shaft (202) is rotatably mounted on the feed pipe (6) via a bearing seat, the first rotating shaft (202) is located inside the discharge pipe (5) and is mounted with a shaft sleeve (203), the shaft sleeve (203) is connected to a flap (204), and the flap (204) rotates at the connection between the two feed pipes (6) to control the feed opening of the two discharge pipes (5).
3. The novel polymer material processing and feeding equipment according to claim 2, characterized in that: One end of the first rotating shaft (202) located outside the discharge pipe (5) is connected to a rocker arm (201), and the first rotating shaft (202) is driven to rotate by the rocker arm (201).
4. The novel polymer material processing and feeding equipment according to claim 1, characterized in that: The vibrating blanking assembly (3) is provided with a second rotating shaft (302), a cam (301) is mounted on the second rotating shaft (302), and a rubber template (304) is provided on the inner surface of the blanking tube (5) of the vibrating blanking assembly (3), and a connecting block (303) is fixedly connected to the rubber template (304).
5. The novel polymer material processing and feeding equipment according to claim 1, characterized in that: A motor is installed on the outer surface of the discharge pipe (5) corresponding to the second rotating shaft (302), and the motor drives the second rotating shaft (302) to rotate, and then the cam (301) on the second rotating shaft (302) pushes the connecting block (303) to drive the rubber template (304) to vibrate.
Citation Information
Patent Citations
Novel high polymer material processing and feeding equipment
CN221092378U