Dust collection device of clinker bulk machine
By designing a filter plate cleaning device for clinker bulk machines, the combination of cleaning rollers and hammer blocks is used to clean up dust, the filter plate clogging problem is solved and the equipment is maintained efficient dust removal performance.
Patent Information
- Application Number
- CN202422681917.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-01
AI Technical Summary
During the dust adsorption process of existing clinker bulk machines, the filter plate is easily blocked by large particles, resulting in a decrease in permeability and affecting the filtration effect.
A dust collection device including a filter plate, a lifting mechanism, a cleaning mechanism and a driving mechanism is designed. The dust on the surface of the filter plate is cleaned by the cooperation of the cleaning roller and the hammer block, and the dust is adsorbed by negative pressure to maintain the permeability of the filter plate.
Effectively clean the dust on the surface of the filter plate to prevent large particles from being blocked, and ensure the permeability and dust removal effect of the filter plate.
Smart Images

Figure CN223280231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clinker bulk machines, in particular to a dust collecting device for a clinker bulk machine. Background Art
[0002] A clinker bulk loader is a device used to evenly distribute clinker onto transport vehicles. Its structure primarily includes a feeding system, a conveying system, a bulk loading head, a support structure, and a control system. This equipment is primarily used for loading clinker from cement plants to trucks or ships. It features automatic positioning, automatic tracking of material level detection, low energy consumption, smooth unloading, large loading capacity, and dust-free loading and shipping. However, when bulking cargo, a conveyor bulk loader sometimes contains a large amount of dust. Due to national standards for dust emissions, the equipment must absorb the dust during bulk loading to prevent dust splashing. However, existing equipment, which may contain large foreign matter in the clinker, typically uses filter plates to filter out large particles during the adsorption process to prevent damage to the vacuum pump. However, due to the high pressure of the vacuum pump, dust easily accumulates on the filter surface, reducing the permeability of the filter plates.
[0003] Based on this, the utility model designs a clinker bulk loader dust collecting device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a dust collecting device for a clinker bulk loader, so as to solve the problem in the above background technology that the through holes of the filter plate may be clogged during dust collection, thereby affecting the filtering effect.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A dust collecting device for a clinker bulk loader comprises a material pipe, a bulk head is provided on the inner side of the material pipe, a mounting plate is installed between the material pipe and the bulk head, a filter plate for dust filtering is installed between the material pipe and the bulk head, a negative pressure chamber is formed between the filter plate and the mounting plate, a gear ring is rotatably connected in the negative pressure chamber, a lifting mechanism is installed on the gear ring, a fixing frame is fixedly connected to the lifting mechanism, a cleaning mechanism for cleaning the filter plate is installed on the fixing frame, a driving mechanism for driving the gear ring to rotate is provided on the mounting plate, a negative pressure machine is installed on the material pipe, and one end of the negative pressure machine is through-connected in the negative pressure chamber.
[0007] Preferably, the lifting mechanism includes a sliding rod, a spring, an auxiliary wheel and a track plate, the gear ring is slidably connected to the sliding rod, the sliding rod is sleeved with a spring, an auxiliary wheel is installed at one end of the sliding rod, a track plate is installed in the negative pressure chamber, and the auxiliary wheel is movably connected to the track plate.
[0008] Preferably, the track plate is provided with a plurality of grooves, and the sides of the grooves are wedge-shaped.
[0009] Preferably, the cleaning mechanism includes a rotating shaft, a torsion spring, a cleaning roller and a hammer block. The fixed frame is rotatably connected to the rotating shaft, the rotating shaft is sleeved with a torsion spring, the cleaning roller is installed on the rotating shaft, and two hammer blocks are installed on the fixed frame. The hammer blocks are located in front of the cleaning roller.
[0010] Preferably, the driving mechanism includes a driving motor and a gear. The driving motor is mounted on the mounting plate. A gear is mounted on the output end of the driving motor. The gear is meshed with the gear ring.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The cleaning roller is used to clean the dust on the surface of the filter plate, and the hammer block is used to knock the dust inside the filter hole, which is in a static equilibrium state, to become unbalanced and adsorbed by negative pressure, thereby ensuring the permeability of the filter plate and the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 This is a schematic diagram of the structure of the utility model from a lower side perspective;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from the front side perspective;
[0016] Figure 3 This is a schematic diagram of the internal structure of the utility model from a partial upper side perspective;
[0017] Figure 4 This is a schematic diagram of the internal structure of the utility model from a partial bottom side perspective.
[0018] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0019] 1. Material pipe; 2. Bulk head; 3. Mounting plate; 4. Filter plate; 5. Gear ring; 6. Lifting mechanism; 7. Slide rod; 8. Spring; 9. Auxiliary wheel; 10. Track plate; 11. Fixed frame; 12. Cleaning mechanism; 13. Rotating shaft; 14. Torsion spring; 15. Cleaning roller; 16. Hammer block; 17. Driving mechanism; 18. Driving motor; 19. Gear; 20. Suction machine. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1-4 , the utility model provides a technical solution:
[0022] A dust collecting device for a clinker bulk loader comprises a material pipe 1, a bulk head 2 is provided on the inner side of the material pipe 1, a mounting plate 3 is installed between the material pipe 1 and the bulk head 2, a filter plate 4 for dust filtering is installed between the material pipe 1 and the bulk head 2, a negative pressure chamber is formed between the filter plate 4 and the mounting plate 3, a gear ring 5 is rotatably connected in the negative pressure chamber, a lifting mechanism 6 is installed on the gear ring 5, a fixing frame 11 is fixedly connected to the lifting mechanism 6, a cleaning mechanism 12 for cleaning the filter plate 4 is installed on the fixing frame 11, a driving mechanism 17 for driving the gear ring 5 to rotate is provided on the mounting plate 3, a negative pressure machine 20 is installed on the material pipe 1, and one end of the negative pressure machine 20 is connected through the negative pressure chamber.
[0023] Among them, the lifting mechanism 6 includes a slide rod 7, a spring 8, an auxiliary wheel 9 and a track plate 10. The slide rod 7 is slidably connected to the gear ring 5, and a spring 8 is sleeved on the slide rod 7. An auxiliary wheel 9 is installed at one end of the slide rod 7, and a track plate 10 is installed in the negative pressure chamber. The auxiliary wheel 9 is movably connected to the track plate 10; it is convenient to control the cleaning mechanism 12 to lift, thereby vibrating the filter plate 4 to avoid foreign matter being stuck in the filter plate 4, thereby affecting its filtration.
[0024] Among them, a plurality of grooves are opened on the track plate 10, and the sides of the grooves are wedge-shaped; this is convenient for improving the vibration convenience of the equipment, making the equipment more efficient and more effective when vibrating.
[0025] Among them, the cleaning mechanism 12 includes a rotating shaft 13, a torsion spring 14, a cleaning roller 15 and a hammer block 16. The rotating shaft 13 is rotatably connected to the fixed frame 11, and a torsion spring 14 is sleeved on the rotating shaft 13. A cleaning roller 15 is installed on the rotating shaft 13, and two hammer blocks 16 are installed on the fixed frame 11. The hammer block 16 is located in front of the cleaning roller 15; it is convenient to clean the filter plate 4, thereby effectively ensuring the filtering efficiency of the filter plate 4 and preventing foreign matter from being stuck in the through hole of the filter plate 4.
[0026] Among them, the driving mechanism 17 includes a driving motor 18 and a gear 19. The driving motor 18 is installed on the mounting plate 3. The gear 19 is installed on the output end of the driving motor 18. The gear 19 is meshed with the gear ring 5; it effectively controls the operation of the equipment and ensures its quality and effect during filtration.
[0027] Working principle: During operation, when the bulk head 2 moves to a suitable position, the expansion and contraction of the material tube 1 is controlled, so that the gap between the bulk head 2 and the loading bottom becomes smaller, which facilitates the adsorption of dust and reduces the splashing of dust. Then the negative pressure machine 20 is controlled to work. When the negative pressure machine 20 is working, the negative pressure machine 20 adsorbs the gas through the negative pressure chamber. At this time, the dust is sucked out through the filter plate 4 and the drive motor 18 is turned on at the same time. The drive motor 18 drives the gear ring 5 to rotate through the gear 19. When the gear ring 5 rotates, the gear ring 5 drives the lifting mechanism 6 and the cleaning mechanism 12 to move, thereby ensuring the cleanliness of the filter plate 4. When the lifting mechanism 6 moves, the auxiliary wheel 9 moves on the track plate 10. Since a plurality of grooves are provided on the track plate 10 and the side edges of the grooves are wedge-shaped, when the auxiliary wheel 9 moves up along the wedge , the spring 8 is stretched, and the fixing frame 11 moves up. At this time, the distance between the hammer block 16 and the filter plate 4 is stretched, and due to the action of the torsion spring 14, the cleaning roller 15 is always in contact with the filter plate 4, thereby fully cleaning the filter plate 4, thereby ensuring the cleanliness of the filter plate 4. When the auxiliary wheel 9 falls from the wedge shape, the spring 8 rebounds, and then the hammer block 16 hammers on the filter plate 4, causing the filter plate 4 to vibrate, thereby effectively destroying the static balance between the accumulated dust in the filter holes of the filter plate, so that the dust is shaken off and smoothly passes through the filter plate to be collected, further ensuring the air permeability of the through holes of the filter plate 4 in the equipment, and avoiding the foreign matter being sucked into the filter plate 4 due to the excessive negative pressure of the negative compressor 20 during the use of the filter plate 4, thereby affecting the dust collecting effect of the equipment.
Claims
1. A dust collecting device for a clinker bulk loader, comprising a material pipe (1), characterized in that: A bulk head (2) is provided on the inner side of the material pipe (1), a mounting plate (3) is installed between the material pipe (1) and the bulk head (2), a filter plate (4) for dust filtering is installed between the material pipe (1) and the bulk head (2), a negative pressure chamber is formed between the filter plate (4) and the mounting plate (3), a gear ring (5) is rotatably connected in the negative pressure chamber, a lifting mechanism (6) is installed on the gear ring (5), a fixing frame (11) is fixedly connected to the lifting mechanism (6), a cleaning mechanism (12) for cleaning the filter plate (4) is installed on the fixing frame (11), a driving mechanism (17) for driving the gear ring (5) to rotate is provided on the mounting plate (3), a negative pressure machine (20) is installed on the material pipe (1), and one end of the negative pressure machine (20) is connected to the negative pressure chamber.
2. The dust collecting device for a clinker bulk loader according to claim 1, characterized in that: The lifting mechanism (6) includes a slide rod (7), a spring (8), an auxiliary wheel (9) and a track plate (10); the slide rod (7) is slidably connected to the gear ring (5); the spring (8) is sleeved on the slide rod (7); an auxiliary wheel (9) is installed at one end of the slide rod (7); a track plate (10) is installed in the negative pressure chamber; and the auxiliary wheel (9) is movably connected to the track plate (10).
3. The dust collecting device for a clinker bulk loader according to claim 2, characterized in that: The track plate (10) is provided with a plurality of grooves, and the sides of the grooves are wedge-shaped.
4. The dust collecting device for a clinker bulk loader according to claim 1, characterized in that: The cleaning mechanism (12) comprises a rotating shaft (13), a torsion spring (14), a cleaning roller (15) and a hammer block (16); the fixed frame (11) is rotatably connected with the rotating shaft (13); the rotating shaft (13) is sleeved with a torsion spring (14); the cleaning roller (15) is mounted on the rotating shaft (13); and two hammer blocks (16) are mounted on the fixed frame (11); the hammer blocks (16) are located in front of the cleaning roller (15).
5. The dust collecting device for a clinker bulk loader according to claim 1, characterized in that: The driving mechanism (17) comprises a driving motor (18) and a gear (19). The driving motor (18) is mounted on the mounting plate (3). The output end of the driving motor (18) is mounted with a gear (19). The gear (19) is meshed with the gear ring (5).