Complex mold surface plasma heat treatment device

Abstract

The utility model provides a complex mold surface plasma heat treatment device, which belongs to the technical field of heat treatment devices, and comprises a treatment box, an adjusting mechanism is arranged in the treatment box, and the adjusting mechanism comprises a mounting frame, a sliding rod, a moving frame, an electric push rod, a linear sliding rail, a linear motor, a fixed seat and a plasma emitter, and the mounting frame is fixedly mounted on the inner side of the treatment box. Through the arrangement of the adjusting mechanism, the plasma emitter automatically moves to adapt to the characteristics and treatment requirements of different materials, so that the optimal heat treatment effect is realized, the plasma emitter can directly act on the surface of the material to be treated through the position adjustment, the treatment efficiency and uniformity are improved, and the production cost is reduced. And through the arrangement of the cooling mechanism, heat can be rapidly dissipated from the object subjected to heat treatment, the temperature of the object is prevented from being too high, and material performance reduction or structural change caused by high temperature is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of heat treatment devices, and in particular relates to a plasma heat treatment device for the surface of a complex mold. Background Art

[0002] Plasma thermal treatment technology is a technology that uses the high-temperature characteristics of plasma to process materials and waste. Plasma, as the fourth state of matter, has unique physical and chemical properties such as extremely high temperature, high thermal enthalpy, high reaction rate and concentrated energy.

[0003] At present, traditional plasma heat treatment equipment requires workers to manually load and unload the mold, resulting in high labor intensity and low loading and conveying efficiency. Since the position of the plasma emitter is fixed, the mold heat treatment is uneven, affecting the overall quality of the mold. Utility Model Content

[0004] The purpose of the utility model is to provide a plasma heat treatment device for the surface of a complex mold, aiming to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A plasma heat treatment device for the surface of a complex mold includes a processing box, an adjustment mechanism is provided inside the processing box, and the adjustment mechanism includes a mounting frame, a sliding rod, a movable frame, an electric push rod, a linear slide rail, a linear motor, a fixed seat and a plasma emitter. The mounting frame is fixedly installed on the inner side of the processing box, the sliding rod is fixedly installed on the inner side of the mounting frame, the number of the sliding rods is set to two, the movable frame is installed on the outer side of the sliding rod, the electric push rod is fixedly installed between the mounting frame and the movable frame, the linear slide rail is fixedly installed on the bottom of the movable frame, the linear motor is installed on the inner side of the linear slide rail, the fixed seat is fixedly installed on the outer side of the linear motor, and the plasma emitter is installed on the inner side of the fixed seat.

[0007] As a preferred solution of the present invention, an inner protective layer is provided inside the processing box, and the inner protective layer includes a heat insulation layer, a thermal insulation layer and a fire-resistant layer. The heat insulation layer is provided inside the processing box, the thermal insulation layer is provided on the inner side of the heat insulation layer, and the fire-resistant layer is provided on the inner side of the thermal insulation layer.

[0008] As a preferred solution of the present invention, a first electric lifting door is installed on the outside of the processing box, an operation panel is installed on the right side of the processing box, a cooling box is provided on the side of the processing box, and a second electric lifting door is installed on the outside of the cooling box.

[0009] As a preferred solution of the present invention, a cooling mechanism is provided on the outside of the cooling box, and the cooling mechanism includes a cooler, a first pipe, a blower, a second pipe and an exhaust fan. The cooler is fixedly installed on the top of the cooling box, the first pipe is fixedly connected to the left side of the cooler, and the blower is installed at one end of the first pipe and on the left side of the cooling box.

[0010] As a preferred solution of the present invention, the second pipe is fixedly connected to the right side of the cooler, and the exhaust fan is installed at one end of the second pipe and on the right side of the cooling box.

[0011] As a preferred solution of the present invention, conveying tracks are provided on the sides of the processing box and the cooling box, a frame is provided on the top of the conveying track, and a driving member and a pulley are provided on the bottom of the frame.

[0012] As a preferred solution of the present invention, a loading base is fixedly installed on the top of the frame, and a fixing rod and an electric telescopic rod are fixedly installed inside the loading base.

[0013] As a preferred solution of the present invention, a support block is installed at one end of the electric telescopic rod, the support block is slidably installed on the outside of the fixed rod, and a loading plate is fixedly installed on the top of the support block.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] By setting the adjustment mechanism and automatically moving the plasma emitter to adapt to the characteristics and processing requirements of different materials, the best heat treatment effect can be achieved. By adjusting the position of the plasma emitter, it can act more directly on the surface of the material to be treated, improving the processing efficiency and uniformity. By setting the cooling mechanism, heat can be quickly dissipated from the object after heat treatment to prevent its temperature from being too high, avoiding material performance degradation or structural changes caused by high temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the adjustment mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the inner protective layer of the present invention;

[0020] Figure 4 This is a schematic diagram of the cooling box structure of the present utility model;

[0021] Figure 5 For the utility model Figure 1 A magnified view of the structure at center A.

[0022] In the figure: 1. Processing box; 2. Adjustment mechanism; 201. Mounting frame; 202. Sliding rod; 203. Moving frame; 204. Electric push rod; 205. Linear slide rail; 206. Linear motor; 207. Fixed seat; 208. Plasma emitter; 3. Inner protective layer; 301. Thermal insulation layer; 302. Insulation layer; 303. Refractory layer; 4. First electric lift door; 5. Operation panel; 6. Cooling box; 7. Second electric lift door; 8. Cooling mechanism; 801. Cooler; 802. First pipeline; 803. Blower; 804. Second pipeline; 805. Exhaust fan; 9. Conveying track; 10. Frame; 11. Driving part; 12. Pulley; 13. Loading base; 14. Fixed rod; 15. Electric telescopic rod; 16. Support block; 17. Loading plate. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it designate a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Example 1

[0027] like Figure 1-5As shown in the figure, it is the first embodiment of the utility model, which provides a complex mold surface plasma heat treatment device, including a processing box 1, an adjusting mechanism 2 is arranged inside the processing box 1, the adjusting mechanism 2 includes a mounting frame 201, a sliding rod 202, a movable frame 203, an electric push rod 204, a linear slide 205, a linear motor 206, a fixed seat 207 and a plasma emitter 208, the mounting frame 201 is fixedly installed on the inner side of the processing box 1, the sliding rod 202 is fixedly installed on the inside of the mounting frame 201, the number of sliding rods 202 is set to two, the movable frame 203 is installed on the outside of the sliding rod 202, the electric push rod 204 is fixedly installed between the mounting frame 201 and the movable frame 203, the linear slide 205 is fixedly installed on the bottom of the movable frame 203, the linear motor 206 is installed on the inside of the linear slide 205, the fixed seat 207 is fixedly installed on the outside of the linear motor 206, and the plasma emitter 208 is installed on the inside of the fixed seat 207.

[0028] like Figure 1-2 As shown, the movable frame 203 is driven by the electric push rod 204 to move along the sliding rod 202, and the linear motor 206 drives the fixed seat 207 and the linear slide rail 205 to move left and right, so that the position of the plasma emitter 208 is adjusted, which can act more directly on the surface of the material to be processed, thereby improving the processing efficiency and uniformity.

[0029] Example 2

[0030] Reference Figure 3-4 , which is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0031] In this embodiment, the interior of the processing box 1 is provided with an inner protective layer 3, and the inner protective layer 3 includes a heat-insulating layer 301, a heat-insulating layer 302 and a fire-resistant layer 303. The heat-insulating layer 301 is provided inside the processing box 1, the heat-insulating layer 302 is provided on the inner side of the heat-insulating layer 301, and the fire-resistant layer 303 is provided on the inner side of the heat-insulating layer 302. A first electric lifting door 4 is installed on the outside of the processing box 1, an operation panel 5 is installed on the right side of the processing box 1, a cooling box 6 is provided on the side of the processing box 1, and a second electric lifting door 7 is installed on the outside of the cooling box 6. A cooling mechanism 8 is provided on the outside, and the cooling mechanism 8 includes a cooler 801, a first pipe 802, a blower 803, a second pipe 804 and an exhaust fan 805. The cooler 801 is fixedly installed on the top of the cooling box 6, the first pipe 802 is fixedly connected to the left side of the cooler 801, the blower 803 is installed at one end of the first pipe 802 and installed on the left side of the cooling box 6, the second pipe 804 is fixedly connected to the right side of the cooler 801, and the exhaust fan 805 is installed at one end of the second pipe 804 and installed on the right side of the cooling box 6.

[0032] like Figure 3-4As shown, the heat insulating layer 301 and the thermal insulation layer 302 can effectively reduce the heat loss during the heat treatment process, thereby improving the overall heat treatment efficiency. The heat in the cooling box 6 is drawn into the second pipe 804 by the exhaust fan 805, and is quickly cooled by the cooler 801. The cooled gas is then transported to the cooling box 6 through the first pipe 802 and the blower 803, which can quickly dissipate heat from the object after heat treatment, preventing its temperature from being too high, and avoiding degradation of material properties or structural changes due to high temperature.

[0033] Example 3

[0034] Reference Figure 5 , which is the third embodiment of the present utility model, is based on the first two embodiments.

[0035] In this embodiment, a conveying track 9 is provided on the side of the processing box 1 and the cooling box 6, a frame 10 is provided on the top of the conveying track 9, a driving part 11 and a pulley 12 are provided at the bottom of the frame 10, a loading base 13 is fixedly installed on the top of the frame 10, a fixed rod 14 and an electric telescopic rod 15 are fixedly installed inside the loading base 13, a support block 16 is installed at one end of the electric telescopic rod 15, the support block 16 is slidably installed on the outside of the fixed rod 14, and a loading plate 17 is fixedly installed on the top of the support block 16.

[0036] like Figure 5 As shown, the frame 10 is moved to the side of the processing box 1 through the driving member 11 and the pulley 12, and the support block 16 is driven to move along the fixed rod 14 through the electric telescopic rod 15 to move the mold to the inside of the processing box 1 and the cooling box 6 to realize automatic loading.

[0037] When in use, first place the mold on the loading plate 17, move the frame 10 to the side of the processing box 1 through the driving member 11 and the pulley 12, drive the support block 16 to move along the fixed rod 14 through the electric telescopic rod 15, move the mold to the inside of the processing box 1, control the first electric lifting door 4 to seal the processing box 1, drive the moving frame 203 to move along the sliding rod 202 through the electric push rod 204, drive the fixed seat 207 linear slide rail 205 to move left and right through the linear motor 206, so that the position of the plasma emitter 208 can be adjusted, which can act more directly on the surface of the material to be processed, improve the processing efficiency and uniformity, and can be In order to effectively reduce the loss of heat during the heat treatment process and improve the overall heat treatment efficiency, after the heat treatment is completed, the frame 10 is moved to the side of the cooling box 6, and the mold is sent into the cooling box 6 through the cooperation of the electric telescopic rod 15, the support block 16 and the fixed rod 14. The second electric lifting door 7 is closed, and the heat in the cooling box 6 is drawn into the second pipe 804 through the exhaust fan 805, and quickly cooled through the cooler 801. The cooled gas is then transported to the cooling box 6 through the first pipe 802 and the blower 803, which can quickly dissipate heat from the heat-treated object to prevent its temperature from being too high, and to avoid material performance degradation or structural changes caused by high temperature.

[0038] In summary: by adjusting the setting of the mechanism 2 and automatically moving the plasma emitter 208 to adapt to the characteristics and processing requirements of different materials, the best heat treatment effect can be achieved. By adjusting the position of the plasma emitter 208, it can act more directly on the surface of the material to be processed, thereby improving the processing efficiency and uniformity. By setting the cooling mechanism 8, heat can be quickly dissipated from the object after heat treatment to prevent its temperature from being too high, thereby avoiding material performance degradation or structural changes caused by high temperature.

[0039] It is important to note that the construction and arrangement of the present application, as shown in various exemplary embodiments, are illustrative only. Although only a few embodiments are described in detail in this disclosure, those reading this disclosure will readily appreciate that numerous modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various components, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, an element shown as integrally formed may be constructed from multiple parts or elements, the position of an element may be inverted or otherwise altered, and the nature, number, or position of discrete elements may be modified or changed. All such modifications are therefore intended to be encompassed within the scope of this invention. The order or sequence of any process or method steps may be altered or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover structures described herein that perform the function described, and not only structural equivalence but also equivalent structures. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0040] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0041] It will be understood that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but for those of ordinary skill having the benefit of this disclosure, the development effort will be a routine task of design, fabrication, and production without undue experimentation.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A complex mold surface plasma heat treatment device, characterized by: The invention comprises a processing box (1), wherein an adjusting mechanism (2) is provided inside the processing box (1), wherein the adjusting mechanism (2) comprises a mounting frame (201), a sliding rod (202), a movable frame (203), an electric push rod (204), a linear slide rail (205), a linear motor (206), a fixed seat (207) and a plasma emitter (208), wherein the mounting frame (201) is fixedly mounted on the inner side of the processing box (1), the sliding rod (202) is fixedly mounted inside the mounting frame (201), and the sliding rod (202) is fixedly mounted inside the mounting frame (201). ) is set to two, the movable frame (203) is installed on the outside of the sliding rod (202), the electric push rod (204) is fixedly installed between the mounting frame (201) and the movable frame (203), the linear slide rail (205) is fixedly installed at the bottom of the movable frame (203), the linear motor (206) is installed inside the linear slide rail (205), the fixed seat (207) is fixedly installed on the outside of the linear motor (206), and the plasma emitter (208) is installed inside the fixed seat (207).

2. The complex mold surface plasma heat treatment device according to claim 1, characterized in that: An inner protective layer (3) is provided inside the processing box (1), and the inner protective layer (3) comprises a heat-insulating layer (301), a thermal insulation layer (302), and a fire-resistant layer (303); the heat-insulating layer (301) is provided inside the processing box (1), the thermal insulation layer (302) is provided on the inner side of the heat-insulating layer (301), and the fire-resistant layer (303) is provided on the inner side of the thermal insulation layer (302).

3. The complex mold surface plasma heat treatment device according to claim 1, characterized in that: A first electric lift door (4) is installed on the outside of the processing box (1), an operation panel (5) is installed on the right side of the processing box (1), a cooling box (6) is provided on the side of the processing box (1), and a second electric lift door (7) is installed on the outside of the cooling box (6).

4. The complex mold surface plasma heat treatment device according to claim 3, characterized in that: A cooling mechanism (8) is provided on the outside of the cooling box (6), and the cooling mechanism (8) includes a cooler (801), a first pipe (802), a blower (803), a second pipe (804) and an exhaust fan (805). The cooler (801) is fixedly installed on the top of the cooling box (6), the first pipe (802) is fixedly connected to the left side of the cooler (801), and the blower (803) is installed at one end of the first pipe (802) and installed on the left side of the cooling box (6).

5. The complex mold surface plasma heat treatment device according to claim 4, characterized in that: The second pipe (804) is fixedly connected to the right side of the cooler (801), and the exhaust fan (805) is installed at one end of the second pipe (804) and on the right side of the cooling box (6).

6. The complex mold surface plasma heat treatment device according to claim 3, characterized in that: Conveying tracks (9) are provided on the sides of the processing box (1) and the cooling box (6), a frame (10) is provided on the top of the conveying track (9), and a driving member (11) and a pulley (12) are provided on the bottom of the frame (10).

7. The complex mold surface plasma heat treatment device according to claim 6, characterized in that: A loading base (13) is fixedly mounted on the top of the vehicle frame (10), and a fixing rod (14) and an electric telescopic rod (15) are fixedly mounted inside the loading base (13).

8. The complex mold surface plasma heat treatment device according to claim 7, characterized in that: A support block (16) is installed at one end of the electric telescopic rod (15), and the support block (16) is slidably installed on the outside of the fixed rod (14). A loading plate (17) is fixedly installed on the top of the support block (16).

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