High-temperature gas medium circulating device

By designing a high-temperature gas medium circulation device, the transmission connection between the crankshaft and the camshaft and the servo motor are used to change the opening and closing method of the gas valve, the problem of high-temperature and high-pressure gas recycling is solved, and efficient thermal energy recycling is achieved.

CN223282191UActive Publication Date: 2025-08-29FORTUNE PRECISION MACHINERY SHENZHEN CO LTD
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Patent Information

Application Number
CN202422849056.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-08-29
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing technology lacks a high-temperature gas circulation device suitable for high-pressure (6MPa) of 200°C-500°C, which leads to the inability to fully recycle the thermal energy and cannot meet the high-temperature and high-pressure gas working conditions in mining, mineral refining, chemical, petrochemical and smelting industries.

Method used

A high-temperature gas medium circulation device is designed. Through the transmission connection between the crankshaft and the camshaft, the opening and closing modes of the intake valve core and the exhaust valve core are changed, so that they open and close with the rotation of the crankshaft. Combined with a servo motor and a high-temperature sealed piston ring, the effective compression and circulation of high-temperature gas is achieved.

Benefits of technology

It has realized the effective recycling of high-temperature gases in the mining and mineral refining, chemical, petrochemical and smelting industries, improved the efficiency of thermal energy utilization, and adapted to the needs of high-temperature and high-pressure gas working conditions.

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Abstract

The utility model discloses a high-temperature gas medium circulating device which comprises an air cylinder body, a piston is connected in the air cylinder body in a sliding mode, the piston is in transmission connection with a crankshaft, an air inlet valve element and an exhaust valve element are arranged at the upper end of the air cylinder body, the air inlet valve element and the exhaust valve element are in transmission connection with a cam shaft, and the cam shaft is in transmission connection with the crankshaft. The crankshaft is connected with the cam shaft, so that the air inlet valve element and the exhaust valve element which are connected with the cam shaft can be opened and closed along with rotation of the crankshaft, that is, the valve element is opened and closed along with reciprocating of the piston in the air cylinder body; compared with a structure that a common air valve is directly opened and closed through pressure in a cylinder body, so that the working temperature of the common air valve cannot exceed 60 DEG C, the air valve can adapt to the compression process of high-temperature gas by changing the opening and closing driving mode of the air inlet valve element and the exhaust valve element; and high-temperature gas generated in the industries such as ore smelting in the mining industry, the chemical industry, the petrochemical industry and smelting can be better utilized.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-temperature gas medium circulation utilization, in particular to a high-temperature gas medium circulation device. Background Art

[0002] Currently, high-temperature gases in the mining, smelting, chemical, petrochemical, and smelting industries, both domestically and internationally, cannot be recycled. The main problem is the lack of circulation equipment capable of operating at temperatures between 200°C and 500°C and at high pressure (6MPa). This prevents the full recycling of heat energy, making some operating conditions requiring high-temperature, high-pressure gases impossible. Existing gas compressors operate at temperatures below 60°C. To meet the demands of productivity growth and the requirements of the electromagnetically heated carbon dioxide gas vulcanization molding process for rubber tires, a high-temperature gas circulation device has been developed and designed. Utility Model Content

[0003] The utility model provides a high-temperature gas medium circulation device to solve the problems raised in the background technology.

[0004] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0005] A high-temperature gas medium circulation device includes a cylinder body, a piston is slidably connected in the cylinder body, and the piston is connected to the crankshaft in a transmission manner. An intake valve core and an exhaust valve core are provided at the upper end of the cylinder body, and the intake valve core and the exhaust valve core are connected to the camshaft in a transmission manner. The camshaft is connected to the crankshaft in a transmission manner.

[0006] Preferably, the lower end of the piston is rotatably connected to one end of a connecting rod, and the other end of the connecting rod is rotatably connected to the crankshaft.

[0007] Preferably, the upper end of the intake valve core is fixedly connected to the upper end of the valve push rod, and the lower end of the valve push rod is connected to the camshaft.

[0008] Preferably, the upper end of the exhaust valve core is fixedly connected to the upper end of the valve push rod, and the lower end of the valve push rod is connected to the camshaft.

[0009] Preferably, the crankshaft is rotatably connected to the casing, the crankshaft passes through the casing, one end of the crankshaft located outside the casing is fixedly connected to gear 1, and the other end of the crankshaft located outside the casing is fixedly connected to the output end of the motor.

[0010] Preferably, the camshaft is rotatably connected to the housing, and at least one end of the camshaft passes through the housing, and one end of the camshaft located outside the housing is fixedly connected to gear 2.

[0011] Preferably, the gear 1 is meshed with the gear 2.

[0012] Preferably, a cylinder cooling channel is provided on the outside of the cylinder block.

[0013] Preferably, the piston is provided with a high-temperature resistant sealing piston ring.

[0014] Preferably, the motor is a servo motor.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects:

[0016] The present application is connected to the camshaft through a crankshaft, so that the intake valve core and the exhaust valve core connected to the camshaft can be opened and closed with the rotation of the crankshaft, that is, opened and closed with the reciprocating of the piston in the cylinder body. Compared with the structure of ordinary valves that are directly opened and closed by the pressure in the cylinder body, so that the operating temperature cannot exceed 60°C, the present application changes the driving method of opening and closing the intake valve core and the exhaust valve core, so that it can adapt to the compression process of high-temperature gas, and can better utilize the high-temperature gas generated by mining, smelting, chemical industry, petrochemical industry, smelting and other industries. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a left side schematic diagram of the main structure of the utility model;

[0018] Figure 2 For the utility model Figure 1 Schematic diagram of the cross section along AA;

[0019] Figure 3 For the utility model Figure 1 Schematic cross-sectional view along BB.

[0020] In the figure: 1. Motor; 2. Housing; 3. Crankshaft; 4. Connecting rod; 5. Piston; 6. Cylinder block; 7. Intake valve core; 8. Exhaust valve core; 9. Cylinder block cooling channel; 10. Camshaft; 11. Valve push rod; 12. Gear 1; 13. Gear 2. DETAILED DESCRIPTION

[0021] In the present invention, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish between protective components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but this must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0022] Example 1

[0023] See also Figure 1-3 A high-temperature gas medium circulation device includes a cylinder body 6, a piston 5 is slidably connected inside the cylinder body 6, and the piston 5 is transmission-connected to the crankshaft 3. An intake valve core 7 and an exhaust valve core 8 are provided at the upper end of the cylinder body 6, and the intake valve core 7 and the exhaust valve core 8 are transmission-connected to the camshaft 10, and the camshaft 10 is transmission-connected to the crankshaft 3.

[0024] The working principle and beneficial effects of the above scheme are as follows:

[0025] The present application is connected to the camshaft 10 through the crankshaft 3, so that the intake valve core 7 and the exhaust valve core 8 connected to the camshaft 10 can be opened and closed with the rotation of the crankshaft 3, that is, opened and closed with the reciprocating movement of the piston 5 in the cylinder body 6. Compared with the structure of ordinary valves that are directly opened and closed by the pressure in the cylinder body 6, so that its operating temperature cannot exceed 60°C, the present application changes the driving mode of opening and closing of the intake valve core 7 and the exhaust valve core 8, so that it can adapt to the compression process of high-temperature gas, and can better utilize the high-temperature gas generated by mining, chemical industry, petrochemical industry, smelting and other industries.

[0026] Example 2

[0027] See also Figure 1-3 On the basis of Example 1, the lower end of the piston 5 is rotatably connected to one end of the connecting rod 4, and the other end of the connecting rod 4 is rotatably connected to the crankshaft 3.

[0028] The upper end of the intake valve core 7 is fixedly connected to the upper end of the valve push rod 11 , and the lower end of the valve push rod 11 is connected to the camshaft 10 .

[0029] The upper end of the exhaust valve core 8 is fixedly connected to the upper end of the valve push rod 11 , and the lower end of the valve push rod 11 is connected to the camshaft 10 .

[0030] The crankshaft 3 is rotatably connected to the housing 2, and the crankshaft 3 passes through the housing 2. One end of the crankshaft 3 located outside the housing 2 is fixedly connected to a gear 12, and the other end of the crankshaft 3 located outside the housing 2 is fixedly connected to the output end of the motor 1.

[0031] The camshaft 10 is rotatably connected to the housing 2 , and at least one end of the camshaft 10 passes through the housing 2 . The end of the camshaft 10 located outside the housing 2 is fixedly connected to a gear 2 13 .

[0032] The gear 1 12 is meshed with the gear 2 13 .

[0033] Preferably, a reasonable number of cylinders can be designed according to actual needs to match the diameter and stroke of the cylinders to determine the required reasonable displacement.

[0034] The working principle and beneficial effects of the above scheme:

[0035] The motor 1 drives the crankshaft 3 in the housing 2 to rotate, and the crankshaft 3 drives the connecting rod 4 to drive the piston 5 to reciprocate in the cylinder body 6. When the connecting rod 4 drives the piston 5 to retract, the crankshaft 3 drives the camshaft 10 through the meshing of gear 1 12 and gear 2 13 to control the valve push rod 11 to open the intake valve core 7, and the high-temperature gas enters the cylinder. This is the intake process. When the connecting rod 4 drives the piston 5 to extend, the crankshaft 3 drives the camshaft 10 through the meshing of gear 1 12 and gear 2 13 to control the valve push rod 11 to close the cylinder intake valve core 7, and the gas When the gas is compressed in the cylinder body 6 and extends to the bottom, the camshaft 10 controls the valve push rod 11 to open the cylinder exhaust valve core 8, and the compressed high-temperature and high-pressure gas is discharged. This is the exhaust process. The opening and closing of the exhaust valve is controlled by the crankshaft 3 driving the camshaft 10 to move, and the camshaft 10 drives the valve push rod 11 to make reciprocating linear motion to control the opening and closing of the valve core, rather than the valve controlling the opening and closing of the valve; it can adapt to the compression process of high-temperature gas and can better utilize the high-temperature gas generated in the mining, smelting, chemical, petrochemical and smelting industries.

[0036] Example 3

[0037] See also Figure 1-3 On the basis of embodiment 1, a cylinder block cooling channel 9 is provided on the outside of the cylinder block 6 .

[0038] The piston 5 is provided with a high-temperature resistant sealing piston ring.

[0039] The motor 1 is a servo motor.

[0040] The working principle and beneficial effects of the above scheme are as follows:

[0041] The use of a servo motor in motor 1 can better control the flow of the high-temperature gas circulation device;

[0042] The piston 5 is provided with a high temperature resistant sealing piston ring, which can not only meet the high temperature use environment but also better ensure the sealing effect of the piston 5;

[0043] The cylinder block cooling channel 9 cools the cylinder block 6 to ensure the working condition of the cylinder block 6.

[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A high-temperature gas medium circulation device, characterized in that: The invention comprises a cylinder body (6), a piston (5) is slidably connected in the cylinder body (6), the piston (5) is in driving connection with the crankshaft (3), an intake valve core (7) and an exhaust valve core (8) are provided at the upper end of the cylinder body (6), the intake valve core (7) and the exhaust valve core (8) are in driving connection with the camshaft (10), and the camshaft (10) is in driving connection with the crankshaft (3).

2. A high-temperature gas medium circulation device according to claim 1, characterized in that: The lower end of the piston (5) is rotatably connected to one end of a connecting rod (4), and the other end of the connecting rod (4) is rotatably connected to the crankshaft (3).

3. A high temperature gas medium circulation device according to claim 2, characterized in that: The upper end of the intake valve core (7) is fixedly connected to the upper end of the valve push rod (11), and the lower end of the valve push rod (11) is connected to the camshaft (10).

4. A high-temperature gas medium circulation device according to claim 3, characterized in that: The upper end of the exhaust valve core (8) is fixedly connected to the upper end of the valve push rod (11), and the lower end of the valve push rod (11) is connected to the camshaft (10).

5. A high temperature gas medium circulation device according to claim 4, characterized in that: The crankshaft (3) is rotatably connected to the housing (2), and the crankshaft (3) passes through the housing (2). One end of the crankshaft (3) located outside the housing (2) is fixedly connected to a gear 1 (12), and the other end of the crankshaft (3) located outside the housing (2) is fixedly connected to the output end of the motor (1).

6. A high-temperature gas medium circulation device according to claim 5, characterized in that: The camshaft (10) is rotatably connected to the housing (2), and at least one end of the camshaft (10) passes through the housing (2). The end of the camshaft (10) located outside the housing (2) is fixedly connected to a second gear (13).

7. A high temperature gas medium circulation device according to claim 6, characterized in that: The gear one (12) is meshed with the gear two (13).

8. The high-temperature gas medium circulation device according to claim 1, characterized in that: A cylinder cooling channel (9) is provided on the outside of the cylinder block (6).

9. A high-temperature gas medium circulation device according to claim 1, characterized in that: The piston (5) is provided with a high-temperature resistant sealing piston ring.

10. The high-temperature gas medium circulation device according to claim 5, characterized in that: The motor (1) is a servo motor.