Multifunctional performance detection tool for cutting pick of coal mining machine
By designing a multi-functional coal mining machine tooth cutting performance detection tool and using the motor to drive the rotation and clamping mechanism, the cumbersome operation problems of tooth cutting performance detection in the existing technology are solved, and convenient and efficient detection results are achieved.
Patent Information
- Application Number
- CN202422583288.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing tooth cutting performance inspection requires installation and inspection in different mining areas. The operation is cumbersome and cannot be adjusted in real time, which affects the detection effect.
A multi-functional coal mining machine tooth cutting performance detection tool is designed, using a motor to drive the active disc and driven wheel to rotate, combining a threaded rod and a clamping mechanism to achieve clamping and polishing of the tooth cutting head and simulate the ore environment for inspection.
It realizes convenient detection of the performance of the tooth cutting head, reduces on-site operation, improves detection efficiency and accuracy, and avoids personal dangers.
Smart Images

Figure CN223283866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pick teeth, in particular to a multifunctional pick tooth performance detection tool for coal mining machines. Background Art
[0002] Picks are widely used in coal mining machines. Picks have the characteristics of wear resistance, high rigidity and high strength, which makes them very suitable for crushing ore in coal mining machines and tunneling machines. Picks are generally fixed on the outside of the rotating turntable, and the rotation of the turntable drives the picks to crush coal seams and rock layers.
[0003] The performance of existing pick heads needs to be tested during the production process. Usually, the internal flux is tested to see if it is intact and whether there are bubbles. However, when testing the grinding performance of the pick heads on the spot, the produced pick heads need to be installed on coal mining machines and tested in different regions and mining areas. After the on-site testing, the testers need to bring the pick heads back for analysis. The back and forth and installation are quite troublesome. The grinding performance of the pick heads is mainly affected by stones. The pick heads cannot be adjusted during use. In order to improve the testing effect, we provide a multifunctional coal mining machine pick performance testing tool to solve the above problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a multifunctional coal mining machine pick performance detection tool.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional coal mining machine pick performance detection tool, comprising a shell, a support plate fixed to the side of the shell, a second motor fixed on the support plate, the output shaft of the second motor passes through the shell and is fixed with an active disk, a driven wheel is overlapped on the surface of the active disk, a matching track disk is provided on the outer ring of the driven wheel, and the track disk is fixed to the shell, a movable mechanism is passed through the driven wheel and the shell, a fixed ring is fixed on the movable mechanism, and a clamping mechanism is provided in the fixed ring, a first motor is fixed inside the shell, a clamp is fixed on the output shaft of the first motor, and the center line of the first motor and the clamp is at the same horizontal position as the center line of the fixed ring, the second motor and the active disk.
[0008] Furthermore, the movable mechanism includes fixed plates evenly fixed around the fixed ring, bearings fixed between the fixed plates, a rotating shaft passing through the bearings, a threaded rod fixed by the rotating shaft passing through the fixed plate, the threaded rod passing through the driven wheel and the housing in turn, a limiting block fixed at one end of the threaded rod, and the threaded rod and the driven wheel are connected by a thread.
[0009] Furthermore, the clamping mechanism includes a sliding rod passed through a sliding hole provided in the fixing ring, a clamping plate is fixed to the bottom end of the sliding rod, an anti-slip plate is provided at the bottom end of the clamping plate, and the anti-slip plate is threadedly connected to the clamping plate through a bolt, and the bolt passes through the clamping plate to adjust the distance between the anti-slip plate and the clamping plate.
[0010] Furthermore, the clamping mechanism also includes a spring sleeved on the surface of the slide rod, the upper end of the spring overlaps the inner wall of the fixed ring, the lower end of the spring overlaps the surface of the clamping plate, and a top block is fixed to the upper end of the slide rod.
[0011] Furthermore, the shell surface is movably connected to a cover plate via a hinge, and a handle is provided on the surface of the cover plate.
[0012] Furthermore, a protective cover is fixed to the side of the shell, and the protective cover is arranged at the position of the second motor.
[0013] (3) Beneficial effects:
[0014] Compared with the existing technology, the multifunctional coal mining machine pick performance detection tool has the following beneficial effects:
[0015] 1. The utility model adopts a second motor to drive the active disk and the driven wheel to rotate, and utilizes the thread provided inside the driven wheel and the cooperation with the thread on the surface of the movable mechanism to enable the movable mechanism and the clamping mechanism to move left and right inside the shell, thereby realizing the cover plate of the clamping position of the ore, avoiding the operation of stopping the machine to move the ore, and also avoiding the harm caused by the operator's contact with the internal machine during work.
[0016] 2. The utility model adopts the spring in the clamping mechanism to lift the clamping plate upwards under the action of elastic force, and then places the pick head that needs to be tested under the clamping plate. At the same time, the coordinated use of bolts and anti-slip plates can be used to clamp the mining ore that needs to be simulated, so that the pick head can continuously grind the ore, thereby testing the performance of the pick head under the ore and reducing the testing process in field use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the housing in the present utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the second motor and the active disk in the present utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the movable mechanism and the clamping mechanism in the utility model;
[0021] Figure 5 This is an enlarged structural diagram of the movable mechanism in the utility model;
[0022] Figure 6 This is an enlarged structural diagram of the clamping mechanism in the present utility model;
[0023] Figure 7 This is a schematic diagram of the structure of the fixing ring in the utility model.
[0024] In the figure: 1. Shell; 2. Cover plate; 3. Protective cover; 4. First motor; 5. Clamp; 6. Fixed ring; 7. Movable mechanism; 701. Fixed plate; 702. Bearing; 703. Rotating shaft; 704. Threaded rod; 705. Limit block; 8. Clamping mechanism; 801. Top block; 802. Slide rod; 803. Spring; 804. Clamping plate; 805. Bolt; 806. Anti-skid plate; 9. Track plate; 10. Active disk; 11. Second motor; 12. Support plate; 13. Driven wheel; 14. Slide hole. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] like Figure 1-7 As shown, the utility model provides a technical solution: a multifunctional coal mining machine pick performance detection tool, including a shell 1, a support plate 12 for support is fixed on the side of the shell 1, a second motor 11 is fixed on the support plate 12, the output shaft of the second motor 11 passes through the shell 1 and is fixed with a rotatable active disk 10, the surface of the active disk 10 is overlapped with a driven wheel 13, the outer ring of the driven wheel 13 is provided with a matching track disk 9, and the track disk 9 is fixed to the shell 1, and the driven wheel 13 is limited by the track disk 9 and the active disk 10 , while driving the driven wheel 13 to rotate, it can also prevent the driven wheel 13 from shifting. A movable mechanism 7 that can move left and right is provided in the driven wheel 13 and the shell 1. The movable mechanism 7 is fixed with a fixed ring 6, and the fixed ring 6 is provided with a clamping mechanism 8 for clamping different ores. A first motor 4 is fixed inside the shell 1, and a clamp 5 for clamping the pick head is fixed on the output shaft of the first motor 4. The center lines of the first motor 4 and the clamp 5 are at the same horizontal position as the center lines of the fixed ring 6, the second motor 11 and the active disk 10.
[0027] The above scheme uses the second motor 11 to drive the active disk 10 and the driven wheel 13 to rotate. The thread provided inside the driven wheel 13 and the cooperation with the thread on the surface of the movable mechanism 7 can enable the movable mechanism 7 and the clamping mechanism 8 to move left and right inside the shell 1, thereby clamping the cover plate 2 at the position of the ore, avoiding the operation of stopping the machine to move the ore, and avoiding the harm caused by the operator's contact with the internal machine during work.
[0028] Specifically, the movable mechanism 7 includes a fixed plate 701 evenly fixed around the fixed ring 6, bearings 702 fixed between the fixed plates 701, a rotating shaft 703 passing through the bearing 702, a threaded rod 704 fixed by the rotating shaft 703 passing through the fixed plate 701, the threaded rod 704 passes through the driven wheel 13 and the housing 1 in turn, and a limiting block 705 is fixed at one end of the threaded rod 704, and the threaded rod 704 is connected to the driven wheel 13 through a threaded connection. By adopting the threaded rod 704 in the movable mechanism 7 and the thread of the driven wheel 13, the entire movable mechanism 7 can be moved under the action of the rotating shaft 703 and the bearing 702, so that the position can be adjusted during grinding, thereby improving the overall grinding effect and facilitating the separation of the clamping mechanism 8 from the pick head in the later stage, so as to facilitate the removal of the pick head for measurement in the later stage.
[0029] Specifically, the clamping mechanism 8 includes a slide rod 802 that is inserted into the slide hole 14 of the fixed ring 6, a clamping plate 804 is fixed to the bottom end of the slide rod 802, an anti-slide plate 806 is provided at the bottom end of the clamping plate 804, and the anti-slide plate 806 is threadedly connected to the clamping plate 804 through a bolt 805, and the bolt 805 passes through the clamping plate 804 to adjust the distance between the anti-slide plate 806 and the clamping plate 804, a spring 803 is sleeved on the surface of the slide rod 802, the upper end of the spring 803 overlaps the inner wall of the fixed ring 6, and the lower end of the spring 803 Overlapping with the surface of the clamping plate 804, a top block 801 is fixed to the upper end of the slide bar 802. The spring 803 in the clamping mechanism 8 can lift the clamping plate 804 upward under the action of elastic force, and then the pick head to be tested can be placed under the clamping plate 804. At the same time, the bolt 805 and the anti-slip plate 806 can be used in combination to clamp the mining ore to be simulated, so that the pick head can continuously grind the ore, thereby testing the performance of the pick head under the ore and reducing the testing process in field use.
[0030] Specifically, the surface of the shell 1 is movably connected to a cover plate 2 via a hinge, and a handle is provided on the surface of the cover plate 2. A protective cover 3 is fixed to the side of the shell 1, and the protective cover 3 is provided at the position of the second motor 11.
[0031] Working principle: When in use, the operator opens the cover plate 2 upwards through the handle provided on the surface of the cover plate 2 under the action of the hinge, rotates the clamp 5 to place the pick head to be tested in the middle of the clamp 5 and fixes it, and then places the ore to be simulated in the anti-slip plate 806 between the clamping plates 804, and clamps the anti-slip plate 806 with the bolt 805. After fixing, start the second motor 11, and the second motor 11 drives the active disk 10 to rotate. The rotation of the active disk 10 will drive the driven wheel 13 between the track disk 9 to rotate, and the rotation of the driven wheel 13 will drive the threaded rod 704 to rotate through the internal thread. The threaded rod 704 rotates, and the cooperation between the bearing 702 at one end and the rotating shaft 703 pushes the fixed plate 701, the fixed ring 6 and the clamping mechanism 8 to move left and right. After adjusting the position, the first motor 4 is started, and the first motor 4 rotates to drive the clamped pick head to rotate and grind in the ore. The working time is set. During rotation, the elastic force of the spring 803 will gradually move the clamped ore closer to the pick head. After the rotation is completed, the pick head and the ore are taken out, the surface of the pick head is inspected, and the degree of wear of the ore is measured. The degree of wear of the pick head when working under the ore is analyzed by an external analysis instrument.
[0032] It should be noted that, in this document, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate positions or location relationships based on the positions or location relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a mechanical connection or an electrical connection; "connected" can mean a direct connection, an indirect connection through an intermediate medium, or the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multifunctional coal mining machine pick performance detection tool, comprising a housing (1), characterized in that: A support plate (12) is fixed to the side of the housing (1), a second motor (11) is fixed on the support plate (12), an output shaft of the second motor (11) passes through the housing (1) and is fixed with a driving disk (10), a driven wheel (13) is overlapped on the surface of the driving disk (10), a matching track disk (9) is provided on the outer ring of the driven wheel (13), and the track disk (9) is fixed to the housing (1), a movable mechanism (7) is passed through the driven wheel (13) and the housing (1), a fixed ring (6) is fixed to the movable mechanism (7), and a clamping mechanism (8) is provided in the fixed ring (6), a first motor (4) is fixed inside the housing (1), a clamp (5) is fixed on the output shaft of the first motor (4), and a center line of the first motor (4) and the clamp (5) is at the same horizontal position as a center line of the fixed ring (6), the second motor (11) and the driving disk (10).
2. A multifunctional coal mining machine pick performance detection tool according to claim 1, characterized in that: The movable mechanism (7) comprises fixed plates (701) uniformly fixed around the fixed ring (6), bearings (702) fixed between the fixed plates (701), a rotating shaft (703) passing through the bearing (702), a threaded rod (704) fixed by the rotating shaft (703) passing through the fixed plates (701), the threaded rod (704) passing through the driven wheel (13) and the housing (1) in sequence, a limiting block (705) fixed at one end of the threaded rod (704), and the threaded rod (704) and the driven wheel (13) are connected by threads.
3. A multifunctional coal mining machine pick performance detection tool according to claim 1, characterized in that: The clamping mechanism (8) includes a sliding rod (802) inserted into a sliding hole (14) provided in a fixing ring (6), a clamping plate (804) being fixed to the bottom end of the sliding rod (802), an anti-slip plate (806) being provided at the bottom end of the clamping plate (804), and the anti-slip plate (806) being threadedly connected to the clamping plate (804) via a bolt (805), and the bolt (805) passing through the clamping plate (804) is used to adjust the distance between the anti-slip plate (806) and the clamping plate (804).
4. A multifunctional coal mining machine pick performance detection tool according to claim 3, characterized in that: The clamping mechanism (8) further comprises a spring (803) sleeved on the surface of the slide rod (802), the upper end of the spring (803) overlaps the inner wall of the fixing ring (6), the lower end of the spring (803) overlaps the surface of the clamping plate (804), and the upper end of the slide rod (802) is fixed with a top block (801).
5. The multifunctional coal mining machine pick performance detection tool according to claim 1, characterized in that: The surface of the shell (1) is movably connected to a cover plate (2) via a hinge, and a handle is provided on the surface of the cover plate (2).
6. The multifunctional coal mining machine pick performance detection tool according to claim 1, characterized in that: A protective cover (3) is fixed to the side of the housing (1), and the protective cover (3) is arranged at the position of the second motor (11).