Automobile electric pedal test bench

By designing a vehicle electric pedal test bench and using rack and rack transmission and pressure sensors, the problem of inaccurate detection of electric pedal strength and bearing capacity in the prior art has been solved, and the precise test effect has been achieved.

CN223284033UActive Publication Date: 2025-08-29ZHEJIANG XINXING TECH CO LTD
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Patent Information

Application Number
CN202422411683.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The prior art lacks effective testing equipment for testing the strength of the electric pedal of the car and the bearing capacity of each position, which leads to the fact that finite element analysis can only be used, and the detection results are not accurate enough.

Method used

An automobile electric pedal test bench is designed, including a frame body, mounting frame, base, fixture frame, pressure unit and pressure sensor. The strength test of different positions of the pedal is achieved through rack and rack transmission and pressure cylinder, and combined with pressure sensors to detect load bearing capacity.

Benefits of technology

Accurate testing of different installation distances and position load-bearing capacity of the electric pedal of the car is achieved, improving the detection efficiency and accuracy of the results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electric pedals, and discloses an automobile electric pedal test bench, which is characterized in that a rack body comprises an upper mounting rack and a bottom base, and the mounting rack and the base are connected and fixed through a connecting rack; a fixing frame is arranged at the bottom of the mounting frame, a mounting seat is arranged on the fixing frame, the mounting seat is used for being fixedly connected with a driving assembly and a driven assembly of a pedal assembly, and a pressure unit and a sliding rail are further arranged on the mounting frame; a pressure sensor is arranged at the contact end of the pressure unit; the mounting frame comprises first U-shaped steel, a rack is arranged in the first U-shaped steel, the pressure unit comprises an upper transmission unit and a lower pressure cylinder, the pressure cylinder and the transmission unit are connected through a connecting seat, the connecting seat is mounted on the sliding rail, the transmission unit is connected with a transmission gear, and the transmission gear and the rack are meshed to drive the pressure cylinder to move along the rack. The test bench has the advantages of being capable of being matched with tests of different products and different positions, low in cost and reliable in use.
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Description

Technical Field

[0001] The utility model relates to the field of electric pedal design, in particular to a test bench for an automobile electric pedal. Background Art

[0002] Chinese patent CN206945834U discloses a device for detecting the telescopic performance of an automobile electric step. Distance sensors are set at both ends of the path of extension and retraction of the electric step to detect the telescopic distance of the electric step. The timing and calculation of the micro-control elements in the control cabinet are then used to detect the degree of activation of the electric step within a specified time to test the sensitivity of the electric step. This can effectively improve the efficiency of detecting the telescopic performance of the electric step, save labor costs, and the detection results are accurate with small errors.

[0003] However, there is no corresponding testing equipment for pedal strength testing and load-bearing capacity analysis at each position, so the analysis can only be carried out by relying on finite element analysis. Utility Model Content

[0004] The utility model aims at the shortcomings of the prior art and provides a test bench for an automobile electric pedal.

[0005] In order to solve the above technical problems, the present invention is solved by the following technical solutions:

[0006] The automotive electric pedal test bench includes a frame body, which includes an upper mounting frame and a lower base, wherein the mounting frame and the base are connected and fixed by a connecting frame; a fixing frame is provided at the bottom of the mounting frame, and a mounting seat is provided on the fixing frame, and the mounting seat is used to connect and fix with the driving assembly and the driven assembly of the pedal assembly; the mounting frame is also provided with a pressure unit and a slide rail; a pressure sensor is provided at the contact end of the pressure unit;

[0007] The mounting frame includes a first U-shaped steel, a rack is arranged inside the first U-shaped steel, the pressure unit includes an upper transmission unit and a lower pressure cylinder, the pressure cylinder and the transmission unit are connected through a connecting seat, the connecting seat is installed on the slide rail, the transmission unit is connected to a transmission gear, and the engagement of the transmission gear and the rack can drive the pressure cylinder to move along the rack.

[0008] Preferably, the piston rod of the pressure cylinder is connected to a pressure block, a pressure sensor is provided on the pressure block, and the pressure block and the piston rod are connected by a pin.

[0009] Preferably, the connecting seat further comprises a second guide rail, and the second guide rail comprises two groups respectively riding on the top of the two side plates of the first U-shaped steel.

[0010] Preferably, a second U-shaped steel is provided with a card slot on the bottom plate of the second U-shaped steel, the mounting seat includes a horizontal plate and mounting legs extended from the lower end of the horizontal plate, vertical vertical plates are extended from both sides of the horizontal plate, the vertical plates are fitted with the side plates of the second U-shaped steel, the front and rear side plates of the second U-shaped steel are provided with strip-shaped connecting holes, the upper part of the vertical plates is provided with fixing holes, and also includes fixing bolts, which pass through the connecting holes of the front side plate, the fixing holes of the front and rear vertical plates in sequence, and then pass through the connecting holes of the rear side plate and are fixedly connected by fixing bolts.

[0011] Preferably, the transverse plate is pressed against the bottom plate, and the mounting legs extend from the slots.

[0012] Compared with the existing technology, this solution has the following advantages: it can match the test of pedal brackets with different installation distances, and can test the load-bearing capacity of different positions on the pedal surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the overall structure of the device.

[0014] Figure 2 for Figure 1 A partial enlarged view of .

[0015] Figure 3 Schematic diagram of the coordination between the transmission gear and rack.

[0016] Figure 4 This is a schematic diagram of the coordination between the second U-shaped steel and the mounting base.

[0017] 1—frame, 2—mounting frame, 3—base, 4—fixing frame, 5—mounting seat, 6—slide rail, 7—first U-shaped steel, 8—rack, 9—transmission gear, 10—transmission unit, 11—pressure cylinder, 12—connecting seat, 13—second guide rail, 14—second U-shaped steel, 15—slot, 16—horizontal plate, 17—vertical plate, 18—connecting hole, 19—fixing hole. DETAILED DESCRIPTION

[0018] The present invention is described in further detail below with reference to the accompanying drawings and embodiments.

[0019] Example 1

[0020] The automotive electric pedal test bench includes a frame 1 formed by connecting and securing I-beams, U-shaped steel, and pipes. Specifically, frame 1 comprises an upper mounting frame 2 and a lower base 3, which are connected and secured by a connecting frame. A fixing frame 4 is provided at the bottom of mounting frame 2, on which a mounting seat 5 is mounted. Mounting seat 5 is used to connect and secure the pedal assembly to the driving and driven assemblies. Mounting frame 2 also includes a pressure unit and a slide rail 6. A pressure sensor is provided at the contact end of the pressure unit. This structural design allows the position of the cylinder's action point to be varied, thereby testing the strength at different locations.

[0021] Next, the mounting frame 2 includes a first U-shaped steel 7, which is provided with a rack 8. The pressure unit includes an upper transmission unit 10 and a lower pressure cylinder 11. The pressure cylinder 11 and the transmission unit 10 are connected by a connecting seat 12, which is mounted on the slide rail 6. The transmission unit 10 is connected to a transmission gear 9. The transmission gear 9 and the rack 8 are engaged to drive the pressure cylinder 11 to move along the rack 8. The gear rack 8 transmission has the advantages of reliable transmission and controllable position.

[0022] The piston rod of the pressure cylinder 11 is connected to a pressure block 21, on which a pressure sensor is provided, and the pressure block 21 and the piston rod are connected via a pin, thereby ensuring that the pressure block 21 can fit tightly against the pedal surface.

[0023] In order to ensure that the transmission unit 10 that drives the transmission gear 9 will not be deflected by force during the operation of the pressure cylinder 11, the connecting base 12 also includes a second guide rail 13. The second guide rail 13 is composed of two sets of second guide rails 13, which are respectively mounted on the top of the two side plates of the first U-shaped steel 7. The transmission unit 10 is a transmission motor.

[0024] Next, the second U-shaped steel 14 has a slot 15 on its bottom plate. The mounting base 5 includes a horizontal plate 16 and mounting legs 20 extending from the bottom end of the horizontal plate 16. Vertical vertical plates 17 extend from both sides of the horizontal plate 16. The vertical plates 17 are fitted with the side plates of the second U-shaped steel 14. The front and rear side plates of the second U-shaped steel 14 are both provided with strip-shaped connecting holes 18. The vertical plates 17 are provided with fixing holes 19 and fixing bolts. The fixing bolts pass through the connecting holes 18 of the front side plate, the fixing holes 19 of the front and rear vertical plates 17, and then pass through the connecting holes 18 of the rear side plate and are fixedly connected by the fixing bolts. This structural design ensures that when adjusting the position of the mounting base 5, the mounting base 5 does not need to be disassembled separately, and only needs to be moved. Obviously, the horizontal plate 16 presses on the bottom plate, and the mounting legs 20 extend from the slot 15.

[0025] Example 2

[0026] In this embodiment, the second guide rail 13 in embodiment 1 is a plastic wheel or a rubber wheel.

[0027] Example 3

[0028] In this embodiment, a scale bar is provided on the outside of the side plate of the second U-shaped steel 14 .

Claims

1. Automobile electric pedal test bench, characterized by: The frame (1) comprises a mounting frame (2) at the top and a base (3) at the bottom, wherein the mounting frame (2) and the base (3) are connected and fixed via a connecting frame; a fixing frame (4) is provided at the bottom of the mounting frame (2); a mounting seat (5) is provided on the fixing frame (4); the mounting seat (5) is used for connecting and fixing with a driving assembly and a driven assembly of a pedal assembly; a pressure unit and a slide rail (6) are also provided on the mounting frame (2); a pressure sensor is provided at the contact end of the pressure unit; The mounting frame (2) includes a first U-shaped steel (7), a rack (8) is provided in the first U-shaped steel (7), a pressure unit includes an upper transmission unit (10) and a lower pressure cylinder (11), the pressure cylinder (11) and the transmission unit (10) are connected via a connecting seat (12), the connecting seat (12) is installed on the slide rail (6), the transmission unit (10) is connected to a transmission gear (9), and the transmission gear (9) and the rack (8) are engaged to drive the pressure cylinder (11) to move along the rack (8).

2. The automobile electric pedal test bench according to claim 1, characterized in that: The piston rod of the pressure cylinder (11) is connected to a pressure block (21), a pressure sensor is provided on the pressure block (21), and the pressure block (21) and the piston rod are connected via a pin shaft.

3. The automobile electric pedal test bench according to claim 1 or 2, characterized in that: The connecting seat (12) further comprises a second guide rail (13), which is composed of two groups of second guide rails respectively mounted on the tops of the two side plates of the first U-shaped steel (7).

4. The automobile electric pedal test bench according to claim 1, characterized in that: A second U-shaped steel (14) is provided with a card slot (15) on the bottom plate of the second U-shaped steel (14), and the mounting seat (5) includes a horizontal plate (16) and a mounting leg (20) drawn from the lower end of the horizontal plate (16), and vertical vertical plates (17) are drawn from both sides of the horizontal plate (16), and the vertical plates (17) are fitted with the side plates of the second U-shaped steel (14), and the front and rear side plates of the second U-shaped steel (14) are both provided with strip-shaped connecting holes (18), and the upper part of the vertical plates (17) is provided with a fixing hole (19), and also includes a fixing bolt, which passes through the connecting hole (18) of the front side plate, the fixing holes (19) of the front and rear vertical plates (17) in sequence, and then passes through the connecting hole (18) of the rear side plate and is fixedly connected by the fixing bolt.

5. The automobile electric pedal test bench according to claim 1, characterized in that: The transverse plate (16) is pressed on the bottom plate, and the mounting legs (20) extend from the card slot (15).

Citation Information

Patent Citations

  • Flexibility performance detection device that auto electric marked time

    CN206945834U