Visual inspection device
Through the design of the pressing assembly and backlight source of the visual detection device, the problem of flexible wiring easy to bend and deform during detection is solved, and the accurate detection of the end of the flexible wiring is achieved, which improves the accuracy and clarity of the detection.
Patent Information
- Application Number
- CN202421735127.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-19
AI Technical Summary
It is difficult to accurately detect whether the flexible wire meets the requirements during processing, especially because it is prone to bend and deformation, resulting in inaccurate detection.
A visual detection device is designed, including a detection bracket, a load holder, a pressing component and a detection component. The flexible wiring is pressed through the pressing component to restore its end to a flat state, and a backlight source is used to provide sufficient lighting, and precise inspection is carried out in conjunction with the visual detection lens.
Accurate detection of the ends of the flexible wiring is achieved, the accuracy and clarity of the detection is improved, and the processing quality is ensured.
Smart Images

Figure CN223284144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a visual detection device. Background Art
[0002] New energy equipment, especially new energy storage devices, requires a large number of flexible cables. Flexible cables can be bent arbitrarily, making them easy to arrange within the device. Furthermore, their overall flatness means they occupy less space, facilitating space utilization within the device and improving its integration.
[0003] Flexible cables are typically first processed into strips, then cut into the required lengths based on the specifications of the new energy processing device. This final product is then further processed. This process involves inspecting the results. After the flexible cables are conveyed to the inspection station, it's difficult to accurately verify their conformance to processing requirements due to their tendency to bend and deform. Utility Model Content
[0004] In order to solve the technical problem in the prior art that flexible cables cannot be accurately detected, one of the objectives of the present invention is to provide a visual inspection device.
[0005] One of the purposes of this utility model is achieved by the following technical solution:
[0006] A visual inspection device, comprising a detection bracket, a bearing seat, a pressing assembly and a detection assembly;
[0007] The bearing seat is provided on the detection bracket and is used for bearing the flexible cable;
[0008] The pressing assembly is provided on the detection bracket and is located above the bearing seat, and is used to press the flexible cable;
[0009] The detection component is arranged on the detection bracket and located above the supporting seat, and is used for detecting the flexible cable.
[0010] Optionally, the pressing assembly includes a lifting drive mechanism and a pressing piece, the lifting drive mechanism is provided on the detection bracket, and the pressing piece is connected to the output end of the lifting drive mechanism;
[0011] The output end of the lifting drive mechanism performs lifting motion to drive the pressing member to rise or fall.
[0012] Optionally, the pressing member is a pressing ring.
[0013] Optionally, a groove is provided at a position on the bottom of the pressing member abutting against the flexible cable;
[0014] The pressing assembly further includes a buffer member, which is disposed in the groove.
[0015] Optionally, the visual inspection device further includes a backlight source, and the backlight source is disposed on the supporting seat.
[0016] Optionally, the backlight source includes a shell, a light-transmitting plate and a light-emitting plate. An opening is provided on the top of the shell, the light-transmitting plate is arranged at the opening, the light-emitting plate is arranged in the shell, and the light emitted by the light-emitting plate is directed toward the opening.
[0017] Optionally, the shell is a heat dissipation aluminum shell, and the bottom edge of the shell is further provided with ventilation and heat dissipation slots.
[0018] Optionally, the detection assembly includes a visual detection lens, a mounting block and two guide blocks;
[0019] The two guide blocks are arranged side by side on the detection bracket, the mounting block is arranged on the detection bracket and located between the two guide blocks, and the visual detection lens is arranged on the mounting block.
[0020] Optionally, the detection assembly further includes an adjustment plate, a T-piece, an adjustment screw and a locking nut;
[0021] The two ends of the adjustment plate are respectively connected to the two guide blocks, and the adjustment plate is provided with threaded holes;
[0022] A T-shaped slot for rotatably assembling the T-shaped piece is provided on one side of the mounting block close to the adjusting plate;
[0023] The T-shaped piece is rotatably disposed in the T-shaped slot, and the connecting end of the T-shaped piece protrudes from the T-shaped slot;
[0024] The adjusting screw passes through the threaded hole and is connected to the T-shaped piece;
[0025] The locking nut is arranged on the adjusting screw and is used for locking the adjusting screw.
[0026] Optionally, a knob is provided at one end of the adjusting screw away from the T-shaped piece.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] The flexible cable is supported by a supporting seat and pressed by a pressing assembly so that the end of the flexible cable is restored to a flat state. In this way, the detection assembly can detect the structure of the flexible cable when the end is in a flat state, and more accurately detect whether the end of the flexible cable is processed properly. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic structural diagram of the visual inspection device of the present invention;
[0030] Figure 2 This is a structural schematic diagram of the visual inspection device of the present invention from another perspective;
[0031] Figure 3 This is a side structural diagram of the visual inspection device of the present invention;
[0032] Figure 4 This is an exploded schematic diagram of the visual inspection device of the present invention;
[0033] Figure 5 This is a structural diagram of the connection between the mounting block and the visual inspection lens in the visual inspection device of the present invention.
[0034] Description of the accompanying drawings:
[0035] 1. Detection bracket; 11. Vertical plate; 12. Bottom plate; 13. Side plate;
[0036] 2. Bearing seat;
[0037] 3. Pressing assembly; 31. Lifting drive mechanism; 32. Pressing member; 33. Buffer member;
[0038] 4. Detection assembly; 41. Visual inspection lens; 42. Mounting block; 421. T-slot; 43. Guide block; 44. Adjustment plate; 45. T-piece; 46. Adjustment screw; 47. Lock nut;
[0039] 5. Backlight source; 51. Housing; 52. Translucent plate. DETAILED DESCRIPTION
[0040] The following is a combination of the appended examples of the present application Figure 1 To the attached Figure 5 , clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of this application.
[0041] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0042] In addition, the descriptions of "first", "second", etc. in this application are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0043] like Figure 1-3 A visual inspection device is shown, which is used to detect whether the end of a flexible cable meets the processing requirements. The visual inspection device includes a detection bracket 1, a supporting seat 2, a pressing assembly 3 and a detection assembly 4. The supporting seat 2 is arranged on the detection bracket 1, and is used to support the flexible cable when inspecting the flexible cable. The pressing assembly 3 is arranged on the detection bracket 1, specifically on the vertical plate 11 described below, and is located above the supporting seat 2, and is used to press the flexible cable before inspection so that the end of the flexible cable returns to a flat state. The detection assembly 4 is arranged on the detection bracket 1, specifically on the vertical plate 11 described below, and is located above the supporting seat 2, and is used to inspect the flexible cable. In this embodiment, the supporting seat 2 is used to support the flexible cable, and the pressing assembly 3 is used to press the flexible cable so that the end of the flexible cable returns to a flat state. In this way, the detection assembly 4 can detect the structure of the flexible cable when the end is in a flat state, and more accurately detect whether the end of the flexible cable has passed the processing.
[0044] In some embodiments of the pressing assembly 3, as Figure 3 、 Figure 4 As shown, the pressing assembly 3 includes a lifting drive mechanism 31 and a pressing member 32. The lifting drive mechanism 31 is arranged on the detection bracket 1. Specifically, the lifting drive mechanism 31 can be a linear drive module, such as a pneumatic push rod, an electric push rod, etc. The lifting drive mechanism 31 is specifically arranged on the vertical plate 11 below. The pressing member 32 is connected to the output end of the lifting drive mechanism 31. The output end of the lifting drive mechanism 31 performs a lifting motion, driving the pressing member 32 to rise or fall. When the end of the flexible cable moves to the supporting seat 2, the pressing member 32 moves downward under the drive of the lifting drive mechanism 31, thereby pressing the end of the flexible cable.
[0045] Furthermore, the pressing member 32 is a pressing ring or a pressing rod, wherein the pressing ring can specifically be a square pressing ring, a circular pressing ring, etc.
[0046] In addition, if Figure 3 、 Figure 4As shown, the bottom of the pressing member 32 is provided with a groove, specifically, a groove at the location where the pressing member 32 abuts the flexible cable. The pressing assembly 3 also includes a buffer member 33, which is disposed within the groove. The buffer member 33 cushions the pressure exerted by the pressing member 32 on the flexible cable, preventing damage to the flexible cable. Specifically, the buffer member 33 may be a rubber pad.
[0047] In some embodiments of the visual inspection device, such as Figure 1 、 Figure 2 and Figure 3 As shown, the visual inspection device also includes a backlight source 5, which is arranged on the supporting base 2. First, there is a problem of insufficient brightness due to indoor lighting or natural light. Second, after the clamping member 32 is set, the clamping member 32 blocks external light, reducing the brightness of the environment where the end of the flexible cable is located. In particular, when the clamping member 32 is a pressure ring, the four sides of the end of the flexible cable are blocked, and the detection environment where the end of the flexible cable is located has a problem of insufficient brightness. The end of the flexible cable is transported to the backlight source 5 to provide lighting for the flexible cable, thereby increasing the brightness of the detection environment where the end of the flexible cable is located, making the detection of the flexible cable clearer and more accurate.
[0048] Further, such as Figure 4 As shown, the backlight source 5 includes a shell 51, a light-transmitting plate 52 and a light-emitting plate. The shell 51 is provided with an opening at the top, the light-transmitting plate 52 is arranged at the opening, and the light-emitting plate is arranged in the shell 51, and the light emitted by the light-emitting plate is directed toward the opening. The end of the flexible cable is transported to the light-transmitting plate 52, and the light is emitted from the light-emitting plate in the shell 51 and penetrates the light-transmitting plate 52 to provide lighting for the detection of the flexible cable. The light-transmitting plate 52 can specifically be a white translucent light-transmitting plate 52 or a light-transmitting plate 52 with a frosted surface. Whether it is white translucent or frosted, it can block weak light from passing through, especially to prevent the outline image of the internal structure from being detected, and to avoid interference with the internal structure of the backlight source 5.
[0049] Further, such as Figure 4 As shown, the shell 51 is a heat dissipation aluminum shell, and the bottom edge of the shell 51 is also provided with ventilation and heat dissipation slots, thereby improving the heat dissipation effect of the shell 51.
[0050] In some embodiments of the detection component 4, such as Figure 3 、 Figure 4 As shown, the detection assembly 4 includes a visual detection lens 41 , a mounting block 42 and two guide blocks 43 .
[0051] Two guide blocks 43 are arranged side by side on the detection bracket 1, specifically on the vertical plate 11 below. The mounting block 42 is arranged on the detection bracket 1 and is located between the two guide blocks 43. The mounting block 42 is specifically arranged on the vertical plate 11 below, and the visual inspection lens 41 is arranged on the mounting block 42. The two guide blocks 43 guide the installation of the mounting block 42. For example, if the visual inspection lens 41 is required to face vertically downward, the guide blocks 43 can guide the mounting block 42 to be installed vertically. When the visual inspection lens 41 and the mounting block 42 are installed in the same direction, it can ensure that the visual inspection lens 41 faces vertically downward, thereby improving the installation accuracy of the mounting block 42 and the visual inspection lens 41.
[0052] Further, such as Figure 3 、 Figure 4 As shown, the detection assembly 4 further includes an adjustment plate 44 , a T-shaped piece 45 , an adjustment screw 46 and a locking nut 47 .
[0053] The two ends of the adjustment plate 44 are respectively connected to the two guide blocks 43. For example, the adjustment plate 44 is located above the two guide blocks 43, and the two ends of the adjustment plate 44 are respectively connected to the upper ends of the two guide blocks 43. The adjustment plate 44 is provided with a threaded hole. A T-slot 421 is provided on the side of the mounting block 42 near the adjustment plate 44, into which a T-shaped member 45 is rotatably assembled. The T-shaped member 45 is rotatably mounted in the T-slot 421, and the connecting end of the T-shaped member 45 protrudes from the T-slot 421 through the through-groove of the T-slot 421. The adjustment screw 46 passes through the threaded hole and is connected to the T-shaped member 45. A locking nut 47 is provided on the adjustment screw 46 for locking the adjustment screw 46. In this embodiment, the T-shaped member 45 is rotatably mounted in the T-slot 421 of the mounting block 42. The adjustment screw 46 passes through the threaded hole and is threadedly engaged with the threaded hole. The adjustment screw 46 is also connected to the T-shaped member 45. When the adjusting screw 46 is rotated, the adjusting screw 46 is affected by the threaded hole and produces an axial displacement. The T-shaped piece 45 can rotate with the adjusting screw 46 without being affected by the mounting block 42. In this way, the adjusting screw 46 drives the mounting block 42 to move through the T-shaped piece 45, thereby adjusting the position of the visual detection lens 41, or adjusting the height of the visual detection lens 41.
[0054] Specifically, the T-slot 421 comprises a main slot and a through slot. The main slot is wider than the through slot, and the through slot extends through the corresponding surface. The through slot facilitates the extension of the corresponding T-shaped structure. The T-slot 421 originates at the bottom of the mounting block 42, adjacent to the lower riser 11, and extends toward the side adjacent to the adjustment plate 44. The through slot of the T-slot 421 extends through the surface adjacent to the adjustment plate 44.
[0055] Specifically, the T-shaped member 45 includes a stopper portion that can be placed in the main slot and a connecting portion that passes through the through slot. The connecting portion of the T-shaped member 45 passes through the through slot of the T-shaped slot 421, thereby protruding from the T-shaped slot 421. The adjusting screw 46 is connected to the connecting portion, and specific connection methods include but are not limited to threaded connection, welding, and clamping.
[0056] In addition, a knob is provided at one end of the adjusting screw 46 away from the T-shaped piece 45 , so that the adjusting screw 46 can be turned by the knob, thereby improving the convenience of adjustment.
[0057] In some embodiments of the detection bracket 1, such as Figure 2 As shown, the detection bracket 1 includes a vertical plate 11, a bottom plate 12 and a side plate 13, and the vertical plate 11 is arranged vertically. The aforementioned bearing seat 2, the pressing assembly 3 and the detection assembly 4 are arranged on the front of the vertical plate 11. The bottom plate 12 is arranged at the bottom of one side of the vertical plate 11, and the bottom plate 12 is connected to the bottom of the vertical plate 11. The bottom of the side plate 13 is connected to the bottom plate 12, and the side of the side plate 13 is connected to the back of the vertical plate 11. The bottom and side of the side plate 13 are respectively connected to the vertical plate 11 and the bottom plate 12, forming a back support and overall reinforcement for the vertical plate 11, effectively increasing the strength of the detection bracket 1 and improving the stability during detection.
[0058] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A visual inspection device, characterized in that: The visual inspection device includes a detection bracket, a bearing seat, a pressing component and a detection component; The bearing seat is provided on the detection bracket and is used for bearing the flexible cable; The pressing assembly includes a lifting drive mechanism, a pressing member and a buffer member. The lifting drive mechanism is provided on the detection bracket and is located above the bearing seat. The pressing member is connected to the output end of the lifting drive mechanism and is used to press the flexible cable. The output end of the lifting drive mechanism performs lifting motion to drive the pressing member to rise or fall; A groove is provided at the bottom of the pressing member at a position where the flexible cable abuts against the bottom of the pressing member; The buffer member is disposed in the groove; The detection component is arranged on the detection bracket and located above the supporting seat, and is used for detecting the flexible cable.
2. The visual inspection device according to claim 1, wherein: The pressing member is a pressing ring.
3. The visual inspection device according to claim 1, wherein: The visual detection device further includes a backlight source, which is disposed on the supporting seat.
4. The visual inspection device according to claim 3, wherein: The backlight source includes a shell, a light-transmitting plate and a light-emitting plate. The top of the shell is provided with an opening, the light-transmitting plate is arranged at the opening, the light-emitting plate is arranged in the shell, and the light emitted by the light-emitting plate is directed toward the opening.
5. The visual inspection device according to claim 4, wherein: The shell is a heat dissipation aluminum shell, and the bottom edge of the shell is also provided with ventilation and heat dissipation slots.
6. The visual inspection device according to claim 1, wherein: The detection assembly includes a visual detection lens, a mounting block and two guide blocks; The two guide blocks are arranged side by side on the detection bracket, the mounting block is arranged on the detection bracket and located between the two guide blocks, and the visual detection lens is arranged on the mounting block.
7. The visual inspection device according to claim 6, wherein: The detection assembly also includes an adjustment plate, a T-piece, an adjustment screw and a locking nut; The two ends of the adjustment plate are respectively connected to the two guide blocks, and the adjustment plate is provided with threaded holes; A T-shaped slot for rotatably assembling the T-shaped piece is provided on one side of the mounting block close to the adjusting plate; The T-shaped piece is rotatably disposed in the T-shaped slot, and the connecting end of the T-shaped piece protrudes from the T-shaped slot; The adjusting screw passes through the threaded hole and is connected to the T-shaped piece; The locking nut is arranged on the adjusting screw and is used for locking the adjusting screw.
8. The visual inspection device according to claim 7, wherein: A knob is provided at one end of the adjusting screw away from the T-shaped piece.