Battery module testing device
By designing a battery module test device with hinges and mobile mechanisms, the problems of low testing efficiency and small scope of application in the prior art are solved, and flexible adaptation of multiple battery modules when testing and dispersing positions are achieved, improving work efficiency and applicability.
Patent Information
- Application Number
- CN202422317112.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing battery module testing device can only test a single battery module, which has low working efficiency and when the number of battery modules is large and the position is dispersed, the connection line length needs to be replaced when it is not enough, and the scope of application is small and the limitations are large.
A battery module testing device is designed that includes two testing devices, a carrier plate, a hinge and a moving mechanism. Through the hinge, the angle of the test device and the distance of the moving mechanism are adjusted, multiple battery modules are realized simultaneously, and there is no need to replace the connection lines to adapt to the battery modules in different positions.
It improves the working efficiency and applicability of battery module testing, can test multiple battery modules at the same time, and does not need to replace the connection cable when the battery module is dispersed, reducing operating time and expanding the scope of application of the equipment.
Smart Images

Figure CN223284352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of testing devices, in particular to a battery module testing device. Background Art
[0002] New energy vehicles have attracted widespread attention from all walks of life due to their low energy consumption and excellent environmental performance. As the heart of new energy vehicles, the safety of power batteries is becoming increasingly important to the growing new energy industry. During the manufacturing process of power batteries, battery modules need to be tested to see whether the relevant technical parameters in the battery modules meet the technical standards and technical requirements. The battery modules can be tested by plugging them in. The comprehensive plug-in test for battery modules in the market mainly relies on manual plug-in testing or the use of drive components to provide power for plug-in testing.
[0003] Chinese patent CN212301805U discloses a battery module testing device and method. The battery module testing device includes a testing part and a bracket part. The testing part is connected to the bracket part. The bracket part includes a cylinder, a first connecting plate, a second connecting plate and a frame. The cylinder includes a main body and a piston part. The frame includes a fixed bracket and a downward pressure rod. The downward pressure rod is movably connected to the fixed bracket. The testing part includes a test plate, a test probe and a measuring instrument.
[0004] The battery module testing device of the utility model and the prior art is not only capable of testing only a single battery module when testing the battery module, resulting in low work efficiency. At the same time, when the number of battery modules is large and their orientations and positions are far apart, and the length of the connecting wires is insufficient, the battery modules can only be tested by replacing the connecting wires, which has a small scope of application and great limitations. Utility Model Content
[0005] In view of the deficiencies of the prior art, the present invention provides a battery module testing device to overcome the above-mentioned technical problems existing in the prior art.
[0006] A battery module testing device comprises two testing devices and a supporting plate, wherein one end of the supporting plate is fixedly connected to an external plate, two reinforcement blocks are fixedly installed on the top of the external plate, and a protective plate is fixedly installed on one end of each of the two testing devices. One end of one of the testing devices is fixedly installed with a mounting plate, and one end of the mounting plate is in contact with the two reinforcement blocks. A hinge is provided between the two testing devices, and both are arranged on the top of the supporting plate. A moving mechanism is provided at one end of the mounting plate, and the moving mechanism comprises a motor, a screw and a slider. The motor drives the screw to rotate, and when the screw rotates, the test device is driven to move horizontally on the top of the supporting plate through the slider and the mounting plate.
[0007] Preferably, the moving mechanism also includes a fixed block, which is fixedly mounted on one end of the supporting plate, the motor is fixedly mounted on the top of the external plate, one end of the screw is fixedly connected to the output end of the motor, and the other end is rotatably connected to the fixed block, the slider is threadedly sleeved on the screw, and one end is fixedly connected to the mounting plate.
[0008] Preferably, a sliding groove is provided at one end of the supporting plate, an inner wall of the sliding groove is fixedly connected to a guide rod, and the sliding block is slidably matched with the sliding groove and slidably sleeved on the guide rod.
[0009] Preferably, the output end of the test device is provided with a plurality of sockets 1 and a plurality of sockets 2, and the sockets 1 and the sockets 2 have different specifications.
[0010] Preferably, a connecting wire is provided on the inner wall of one of the sockets 2, and the connecting wire is slidably matched with the socket 2. One end of the connecting wire is fixedly connected to a connecting plate by a bolt, and one end of the connecting plate is provided with two connecting holes.
[0011] Preferably, a start switch is provided at one end of the testing device, and a warning light is provided at the top.
[0012] Preferably, a plurality of legs are fixedly mounted on the bottom of the supporting plate, anti-slip pads are fixedly mounted on the bottoms of the plurality of legs, and a protective sleeve is slidably sleeved on the outer wall.
[0013] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:
[0014] 1. The utility model provides a battery module testing device. Through the mutual cooperation between two testing devices, a load-bearing plate, a hinge and a protective plate, the rotation angle of one testing device relative to the other testing device can be adjusted at will, so that the two testing devices can not only test multiple battery modules at the same time, thereby improving work efficiency, but also can reasonably adjust the angle of the output end of the testing device according to the position of the battery module, thereby facilitating the testing of battery modules in different orientations and improving applicability.
[0015] 2. The utility model provides a battery module testing device. Through the mutual cooperation between the testing device, the mounting plate, the moving mechanism, the external plate, the slide groove, the guide rod and the hinge, when the connecting line is not long enough, there is no need to replace the connecting line, and the device can also test the battery module at a long distance, thereby reducing the operation process and time, and further improving the work efficiency and applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 4 It is a partial structural diagram of the utility model;
[0020] Figure 5 A schematic cross-sectional view of the utility model.
[0021] In the picture:
[0022] 1. Test device; 2. Protective plate; 101. Socket 1; 102. Socket 2; 103. Start switch; 104. Warning light; 100. Loading plate; 1001. External plate; 1002. Slide groove; 1003. Leg; 1004. Anti-slip pad; 1005. Protective cover; 1006. Guide rod; 3. Hinge; 4. Moving mechanism; 401. Motor; 402. Screw; 403. Slider; 404. Fixing block; 5. Mounting plate; 6. Reinforcement block; 7. Connecting wire; 8. Connecting plate; 801. Connecting hole; 9. Bolt. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods:
[0024] like Figure 1-5 As shown, the utility model provides a battery module testing device, including two testing devices 1 and a supporting plate 100, one end of the supporting plate 100 is fixedly connected to an external plate 1001, and two reinforcement blocks 6 are fixedly installed on the top of the external plate 1001. A protective plate 2 is fixedly installed at one end of each of the two testing devices 1, and a mounting plate 5 is fixedly installed at one end of one of the testing devices 1, and one end of the mounting plate 5 is in contact with the two reinforcement blocks 6. A hinge 3 is provided between the two testing devices 1, and both are arranged on the top of the supporting plate 100, and a moving mechanism 4 is provided at one end of the mounting plate 5. The moving mechanism 4 includes a motor 401, a screw 402 and a slider 403. The motor 401 drives the screw 402 to rotate. When the screw 402 rotates, the test device 1 is driven to move horizontally on the top of the supporting plate 100 through the slider 403 and the mounting plate 5.
[0025] When testing multiple battery modules in different orientations at the same time, the operator can rotate one of the test devices 1 through the hinge 3 so that the rear shells of the two test devices 1 can be arranged relative to each other, thereby making the output ends of the two test devices 1 in opposite directions, making it easier to test multiple battery modules in different orientations at the same time, effectively expanding the scope of application of the equipment, improving applicability and work efficiency;
[0026] When the battery module is far away from the test device 1 and the test line is not long enough, the staff starts the motor 401. When the output end of the motor 401 rotates, it first drives the screw 402 to rotate. When the screw 402 rotates, it engages with the slider 403 thread, so that the slider 403 can slide horizontally. When the slider 403 moves, it drives the mounting plate 5 to move. When the mounting plate 5 moves, it drives the two test devices 1 to move horizontally, thereby adjusting the distance between the two test devices 1 and the battery module. Under the premise of not changing the test line, the test device 1 can test battery modules in different positions, further improving the applicability of the equipment, and there is no need to change the test line, effectively reducing the operation time, and improving work efficiency and applicability.
[0027] The testing device 1 is a prior art and will not be explained here.
[0028] like Figure 2 As shown, in one embodiment, the moving mechanism 4 also includes a fixed block 404, which is fixedly mounted on one end of the supporting plate 100, the motor 401 is fixedly mounted on the top of the external plate 1001, one end of the screw 402 is fixedly connected to the output end of the motor 401, and the other end is rotatably connected to the fixed block 404, the slider 403 is threadedly sleeved on the screw 402, and one end is fixedly connected to the mounting plate 5.
[0029] The fixed block 404 is used to limit the slider 403. At the same time, the external plate 1001 is provided to prevent one of the test devices 1 from contacting the moving mechanism 4 during rotation, thereby expanding the distance between the structures and improving applicability.
[0030] like Figure 3 As shown, in one embodiment, a slide groove 1002 is opened at one end of the supporting plate 100, and the inner wall of the slide groove 1002 is fixedly connected to a guide rod 1006, the slider 403 slides with the slide groove 1002 and is slidably sleeved on the guide rod 1006, and a plurality of legs 1003 are fixedly installed on the bottom of the supporting plate 100, and anti-slip pads 1004 are fixedly installed on the bottom of the plurality of legs 1003, and a protective cover 1005 is slidably sleeved on the outer wall.
[0031] Several legs 1003 are used to support the supporting plate 100 and the testing device 1, increase the height of the equipment, and facilitate operation by staff. At the same time, the anti-slip pad 1004 can increase the friction between the equipment and the ground to prevent the equipment from shifting during use. The protective cover 1005 can protect the legs 1003 to prevent the legs 1003 from being easily damaged and affecting the normal use of the equipment, further improving the applicability and extending the service life of the equipment.
[0032] like Figure 4 As shown, in one embodiment, the output end of the test device 1 is provided with several socket one 101 and several socket two 102, and the specifications of socket one 101 and socket two 102 are different. A start switch 103 is provided at one end of the test device 1, and a warning light 104 is provided on the top.
[0033] By setting the socket 101 and the socket 2 102 of different specifications, different test lines can be selected when testing the battery module, thereby reducing limitations.
[0034] like Figure 1 and Figure 5 As shown, in one embodiment, a connecting wire 7 is provided on the inner wall of one of the sockets 102, and the connecting wire 7 is slidably fitted with the socket 102. One end of the connecting wire 7 is fixedly connected to a connecting plate 8 by a bolt 9, and one end of the connecting plate 8 is provided with two connecting holes 801.
[0035] If several connection holes 801 used for testing are damaged, the staff can select another connection hole 801 to test again. By setting two connection holes 801, there are multiple options when testing the battery module, and there is no need to frequently replace the connection plate 8, thereby improving applicability.
[0036] The following is a detailed description of the working principle of the battery module testing device:
[0037] When the staff needs to test the battery module, they first insert the corresponding socket 101 and socket 2 102 according to the specifications of the connecting wire 7, and then fix the connecting plate 8 to the output end of the connecting wire 7 by means of the bolt 9. After the connecting plate 8 is installed, the connecting hole 801 on the connecting plate 8 is sleeved on the battery module, and then the test device 1 is started by the start switch 103 to test the battery module. After the battery module test is completed, if some of the connecting holes 801 used for the test are damaged, the staff can select another connecting hole 801 to test again. By providing two connecting holes 801, multiple options can be selected when testing the battery module, and there is no need to frequently replace the connecting plate 8, thereby improving applicability.
[0038] When testing multiple battery modules in different orientations at the same time, the operator can rotate one of the test devices 1 through the hinge 3 so that the rear shells of the two test devices 1 can be arranged relative to each other, thereby making the output ends of the two test devices 1 in opposite directions, making it easier to test multiple battery modules in different orientations at the same time, effectively expanding the scope of application of the equipment, improving applicability and work efficiency;
[0039] When the battery module is far away from the test device 1 and the length of the connecting line 7 is not enough, the staff starts the motor 401. When the output end of the motor 401 rotates, it first drives the screw 402 to rotate. When the screw 402 rotates, it cooperates with the slider 403 thread, so that the slider 403 can slide in the slide groove 1002 and on the guide rod 1006. When the slider 403 moves, it drives the mounting plate 5 to move. When the mounting plate 5 moves, it drives the two test devices 1 to move horizontally, thereby adjusting the distance between the two test devices 1 and the battery module, so that the connecting plate 8 can test the battery module again through the connecting hole 801 under the action of the connecting line 7. The test device 1 can test battery modules in different positions without replacing the connecting line 7, further improving the applicability of the equipment, and there is no need to replace the connecting line 7, effectively reducing the operation time, and improving work efficiency and applicability.
[0040] While the present invention has been generally described above, it is readily apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of the present invention.
Claims
1. A battery module testing device, comprising two testing devices (1) and a carrier plate (100), characterized in that: One end of the carrier plate (100) is fixedly connected to an external plate (1001), and two reinforcement blocks (6) are fixedly installed on the top of the external plate (1001). One end of the two test devices (1) is fixedly installed with a protective plate (2), and one end of one of the test devices (1) is fixedly installed with a mounting plate (5), and one end of the mounting plate (5) is in contact with the two reinforcement blocks (6). A hinge (3) is provided between the two test devices (1), and both are provided on the top of the carrier plate (100). One end of the mounting plate (5) is provided with a moving mechanism (4), and the moving mechanism (4) includes a motor (401), a screw (402) and a slider (403). The motor (401) drives the screw (402) to rotate, and when the screw (402) rotates, it drives the test device (1) to move horizontally on the top of the carrier plate (100) through the slider (403) and the mounting plate (5).
2. A battery module testing device according to claim 1, characterized in that: The moving mechanism (4) further comprises a fixed block (404), wherein the fixed block (404) is fixedly mounted on one end of the carrier plate (100), the motor (401) is fixedly mounted on the top of the external plate (1001), one end of the screw rod (402) is fixedly connected to the output end of the motor (401), and the other end is rotatably connected to the fixed block (404), and the slider (403) is threadedly sleeved on the screw rod (402), and one end is fixedly connected to the mounting plate (5).
3. The battery module testing device according to claim 1, characterized in that: A sliding groove (1002) is provided at one end of the supporting plate (100), and a guide rod (1006) is fixedly connected to the inner wall of the sliding groove (1002). The sliding block (403) is slidably matched with the sliding groove (1002) and is slidably sleeved on the guide rod (1006).
4. The battery module testing device according to claim 1, characterized in that: The output end of the test device (1) is provided with a plurality of first sockets (101) and a plurality of second sockets (102), and the specifications of the first sockets (101) and the second sockets (102) are different.
5. The battery module testing device according to claim 4, characterized in that: A connecting wire (7) is provided on the inner wall of one of the second sockets (102), and the connecting wire (7) is slidably matched with the second socket (102). One end of the connecting wire (7) is fixedly connected to a connecting plate (8) via a bolt (9), and one end of the connecting plate (8) is provided with two connecting holes (801).
6. The battery module testing device according to claim 1, characterized in that: A start switch (103) is provided at one end of the testing device (1), and a warning light (104) is provided at the top.
7. The battery module testing device according to claim 1, characterized in that: A plurality of legs (1003) are fixedly mounted on the bottom of the supporting plate (100), anti-slip pads (1004) are fixedly mounted on the bottoms of the plurality of legs (1003), and a protective sleeve (1005) is slidably sleeved on the outer wall.
Citation Information
Patent Citations
Battery module testing device
CN212301805U