Acid barrel overflow alarm device

Through the combination of the float ball and slide rail of the acid barrel overflow alarm device, real-time monitoring and early warning of the height of residual acid waste is achieved, and the problem of difficulty in observing the wall thickness of the bottle mouth bucket is solved, and safety and adaptability are improved.

CN223284661UActive Publication Date: 2025-08-29ANHUI HONGDA ELECTRICAL SOURCE
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Patent Information

Application Number
CN202422490008.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the battery production process, when the bottle opening of the collection barrel is small and the wall of the barrel is thick, it is difficult to observe the height of the residual acid waste, resulting in overflow risk and affecting the safety of the collection work.

Method used

An acid barrel overflow alarm device is designed, using the cooperation of the float ball and the slide rail to push the connection of the electrical connection sheet through buoyancy, and the sound and light alarm is activated to emit early warning signals to prevent the residual acid from overflowing.

Benefits of technology

Effectively prevent the overflow of residual acid waste, improve safety during work, and can adapt to collection barrels of different sizes to ensure the stability of the early warning function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of storage battery production and manufacturing, in particular to an acid barrel overflow alarm device which comprises two arc-shaped fixing frames, the two arc-shaped fixing frames are distributed in a bilateral symmetry mode, a monitoring assembly is arranged on the outer sides of the arc-shaped fixing frames, and the monitoring assembly comprises two connecting blocks. The two connecting blocks are fixedly connected to the side surface of the arc-shaped fixing frame and are symmetrically distributed front and back. When the acid barrel overflow alarm device is used, through buoyancy of a floating ball and matched sliding of a sliding rail and the floating ball, residual acid waste in a collecting barrel can push the floating ball to move upwards, a first power connection piece can be connected with a second power connection piece, and a control panel can start an audible and visual alarm to emit an early warning signal to the outside; and a worker can stop filling the residual acid waste in the collecting barrel, so that the situation that the residual acid waste overflows to affect the collecting work can be effectively prevented, and the safety in the working process is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production and manufacturing, in particular to an acid barrel overflow alarm device. Background Art

[0002] During the battery production process, sulfuric acid solution is usually used for treatment when the battery plates are formed. During this process, some sulfuric acid will remain in the plates and the formation tank as residual acid. The residual acid is corrosive and can be recovered through appropriate treatment methods. For example, distillation, ion exchange and other technologies can be used to purify the sulfuric acid in the residual acid and reuse it in battery production or other industrial fields.

[0003] When residual acid is being processed, the generated residual acid will be collected in a collection barrel for transportation. However, due to the different sizes of the collection barrels, the volume of the collected material is also different. When the bottle mouth of the collection barrel is small and the barrel wall is thick, it will cause the staff to have difficulty in observing the height of the residual acid waste collected in the barrel, which may easily cause the residual acid waste to overflow, resulting in a certain impact on the collection process. For this reason, we have proposed an acid barrel overflow alarm device. Utility Model Content

[0004] The purpose of the present invention is to provide an acid barrel overflow alarm device to solve the problem raised in the above background technology that when the bottle mouth of the collection barrel is small and the barrel wall is thick, it will cause the staff to have difficulty in observing the height of the residual acid waste collected in the barrel. In order to achieve the above purpose, the present invention provides the following technical solutions: an acid barrel overflow alarm device, comprising two arc-shaped fixing frames, the two arc-shaped fixing frames are symmetrically distributed on the left and right sides, a monitoring component is provided on the outer side of the arc-shaped fixing frames, the two connecting blocks are fixedly connected to the side surfaces of the arc-shaped fixing frames and are symmetrically distributed front to back, the top of one of the connecting blocks is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a slide rail, the bottom of the slide rail is fixedly connected to a stopper, the side surface of the slide rail is slidably connected to a float, and the top of the float is fixedly connected to a power connection piece. The bottom of the connecting plate is fixedly connected to the second power connection piece, and the interior of the second power connection piece is sleeved with the side surface of the slide rail. The second power connection piece is magnetically connected to the first power connection piece. When the device is used, the buoyancy of the float ball and the sliding cooperation between the slide rail and the float ball enable the residual acid waste inside the collection barrel to push the float ball to move upward, so that the first power connection piece can be connected to the second power connection piece, and the control panel can activate the sound and light alarm to emit an early warning signal to the outside, so that the staff can stop the work of instilling the residual acid waste inside the collection barrel, so that it can effectively prevent the residual acid waste from overflowing and affecting the collection work, thereby effectively improving the safety of the working process.

[0005] Further preferably, an alarm component is provided on the top of the connecting plate, and the alarm component includes a protective shell, the protective shell is fixedly connected to the top of the connecting plate, and the bottom of the protective shell is fixedly connected to a sound and light alarm, a light emitting groove is provided on one side of the protective shell, and a plurality of sounding grooves are provided on one side of the protective shell, and the plurality of sounding grooves are distributed in a linear array, and the sound and light alarm can emit a warning signal to the outside, so that the staff can stop the perfusion of the residual acid waste inside the collection barrel to prevent the residual acid waste from overflowing.

[0006] Further preferably, a battery is fixedly connected to the other side of the protective shell, a charging slot is provided on one side of the protective shell, and a control component is provided inside the protective shell, so that the convenience of the device can be improved.

[0007] Further preferably, the control component includes a fixing groove, which is opened on the front of the protective shell. A control panel is fixedly connected to the inside of the fixing groove. The control panel is electrically connected to the second power terminal and the sound and light alarm and the battery. A control button is fixedly connected to the front of the control panel, and a connecting component is provided on the outside of the connecting block to improve the integrity of the device and facilitate use in different situations.

[0008] Further preferably, the connecting assembly includes a support frame, which is movably connected to the outer side of the connecting block, and connecting grooves are provided on both sides of the support frame. The interior of the connecting grooves is adapted to the outer side of the arc-shaped fixing frame, and two through holes are provided on both sides of the support frame and the two through holes are symmetrically distributed front to back, and a connecting rod is slidably connected to the interior of the through hole.

[0009] Further preferably, the side surface of the connecting rod is fixedly connected to a baffle, the other side of the connecting rod is fixedly connected to one side of the connecting block, the side surface of the connecting rod is sleeved with a spring, the bottom of the arc-shaped fixing frame is movably connected to a collecting bucket, and a feed pipe is provided on the top of the collecting bucket, and the outer surface of the feed pipe is movably connected to the inside of the arc-shaped fixing frame, so that the device can be fixedly installed on the top of collection buckets of different sizes for early warning, thereby preventing the device from being offset and failing to provide an effective early warning.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] In the utility model, when the device is used, the buoyancy of the float ball, the cooperation and sliding of the slide rail and the float ball, the residual acid waste inside the collection barrel can push the float ball to move upward, so that the first power strip can be connected to the second power strip, and the control panel can start the sound and light alarm to transmit an early warning signal to the outside, so that the staff can stop the perfusion of the residual acid waste inside the collection barrel, so that the residual acid waste can be effectively prevented from overflowing and affecting the collection work, and the safety of the working process is effectively improved.

[0012] In the utility model, when performing early warning work, the staff can bend the arc fixing frame to both sides through the cooperative connection of the connecting rod and the through hole, and then the arc fixing frame can be sleeved on the outside of the feed pipe. Through the elastic force of the spring, the spring can pass through the connecting block and push the arc fixing frame to move toward the middle of the feed pipe, so that the arc fixing frame can be fixed on the top of the collection bucket, so that the device can be fixedly installed on the top of collection buckets of different sizes to perform early warning work, thereby preventing the device from being offset and causing the early warning to be unable to be effectively performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the monitoring component of the utility model;

[0015] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at a;

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the alarm component of the utility model;

[0017] Figure 5 For this utility model Figure 4 Schematic diagram of the structure at point b;

[0018] Figure 6 This is a schematic diagram of the three-dimensional structure of the connection component of the utility model.

[0019] In the figure: 1. Arc-shaped fixing frame; 2. Monitoring component; 201. Connecting block; 202. Connecting plate; 203. Slide rail; 204. Stop block; 205. Float; 206. Terminal plate 1; 207. Terminal plate 2; 3. Alarm component; 301. Protective shell; 302. Sound and light alarm; 303. Light-emitting slot; 304. Sounding slot; 305. Battery; 306. Charging slot; 4. Control component; 401. Fixing slot; 402. Control panel; 403. Control button; 5. Connecting component; 501. Support frame; 502. Connecting slot; 503. Through hole; 504. Connecting rod; 505. Baffle; 506. Spring; 6. Collection bucket; 7. Feed pipe. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0021] See also Figures 1-6 The utility model provides a technical solution: an acid barrel overflow alarm device, comprising two arc-shaped fixing frames 1, the two arc-shaped fixing frames 1 are symmetrically distributed on the left and right, a monitoring component 2 is arranged on the outside of the arc-shaped fixing frames 1, and the monitoring component 2 comprises two connecting blocks 201, the two connecting blocks 201 are fixedly connected to the side surfaces of the arc-shaped fixing frames 1 and the two connecting blocks 201 are symmetrically distributed front to back, the top of one of the connecting blocks 201 is fixedly connected to a connecting plate 202, the bottom of the connecting plate 202 is fixedly connected to a slide rail 203, the bottom of the slide rail 203 is fixedly connected to a stopper 204, a float 205 is slidably connected to the side surface of the slide rail 203, the top of the float 205 is fixedly connected to an electric connection piece 1 206, the bottom of the connecting plate 202 is fixedly connected to an electric connection piece 207, and the interior of the electric connection piece 207 is sleeved with the side surface of the slide rail 203, and the electric connection piece 207 is magnetically connected to the electric connection piece 1 206.

[0022] In this embodiment, Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 6As shown, an alarm component 3 is provided on the top of the connecting plate 202, and the alarm component 3 includes a protective shell 301, which is fixedly connected to the top of the connecting plate 202, and a sound and light alarm 302 is fixedly connected to the bottom of the protective shell 301, and a light emitting slot 303 is provided on one side of the protective shell 301, and a plurality of sounding slots 304 are provided on one side of the protective shell 301, and the plurality of sounding slots 304 are distributed in a linear array, and a battery 305 is fixedly connected to the other side of the protective shell 301, and a charging slot 306 is provided on one side of the protective shell 301, and a control component 4 is provided inside the protective shell 301, and the control component 4 includes a fixing slot 401, a fixing slot 404, and a battery 305 is fixedly connected to the other side of the protective shell 301, and a charging slot 306 is provided on one side of the protective shell 301. 1 is opened on the front of the protective shell 301. The interior of the fixed slot 401 is fixedly connected to a control panel 402. The control panel 402 is electrically connected to the second power strip 207, the sound and light alarm 302, and the battery 305. The front of the control panel 402 is fixedly connected to a control button 403. The outer side of the connecting block 201 is provided with a connecting component 5. The second power strip 207 generates a magnetic force change and then transmits a signal to the control panel 402, so that the control panel 402 can activate the sound and light alarm 302, so that the sound and light alarm 302 can transmit a signal to the outside through the light-emitting slot 303 and the sound-emitting slot 304, so that the staff can stop the filling of the collection barrel 6.

[0023] In this embodiment, Figure 1 、 Figure 2 、 Figure 4 、 Figure 5 and Figure 6 As shown, the connecting assembly 5 includes a support frame 501, which is movably connected to the outer side of the connecting block 201, and connecting grooves 502 are provided on both sides of the support frame 501. The interior of the connecting groove 502 is adapted to the outer side of the arc-shaped fixing frame 1, and two through holes 503 are provided on both sides of the support frame 501. The two through holes 503 are symmetrically distributed front to back, and a connecting rod 504 is slidably connected to the interior of the through hole 503. The side surface of the connecting rod 504 is fixedly connected to a baffle 505, and the other side of the connecting rod 504 is fixedly connected to one side of the connecting block 201. The side surface of the connecting rod 504 is sleeved with a spring 506. The bottom of the arc-shaped fixing frame 1 is movably connected to a collecting bucket 6, and the collecting bucket 6 is provided with a feed pipe 7, and the outer surface of the feed pipe 7 is movably connected to the inside of the arc-shaped fixing frame 1. When using the device, the connecting rod 504 is connected with the through hole 503, so that the staff can bend the arc-shaped fixing frame 1 to both sides, and then the arc-shaped fixing frame 1 can be sleeved on the outside of the feed pipe 7, so that the slide rail 203, the stop block 204, and the float 205 can be moved to the inside of the collection bucket 6. Then the staff can loosen the arc-shaped fixing frame 1, and through the elastic force of the spring 506, the spring 506 can pass through the connecting block 201 and push the arc-shaped fixing frame 1 to move toward the middle of the feed pipe 7, so that the arc-shaped fixing frame 1 can be fixed on the top of the collection bucket 6.

[0024] The use method and advantages of the utility model: When the acid barrel overflow alarm device is used, the working process is as follows:

[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, when using the device, the connecting rod 504 is connected with the through hole 503, so that the staff can bend the arc fixing frame 1 to both sides, and then the arc fixing frame 1 can be sleeved on the outside of the feed pipe 7, so that the slide rail 203, the block 204, and the float 205 can be moved to the inside of the collection bucket 6, and then the staff can loosen the arc fixing frame 1, and through the elastic force of the spring 506, the spring 506 can pass through the connecting block 201 and push the arc fixing frame 1 to move toward the middle of the feed pipe 7, so that the arc fixing frame 1 can be fixed on the top of the collection bucket 6, and then the staff can transfer the residual acid waste to the inside of the collection bucket 6, and through the buoyancy of the float 205, the slide rail 203, the stopper 204, and the float 205 can be moved to the inside of the collection bucket 6. 03 slides in cooperation with the float 205, so that the residual acid waste inside the collection bucket 6 can push the float 205 to move upward, so that the float 205 can push the power connection piece 1 206 to move upward, so that the power connection piece 1 206 can be connected with the power connection piece 2 207, so that the power connection piece 2 207 produces a magnetic change, and then transmits a signal to the control panel 402, so that the control panel 402 can start the sound and light alarm 302, so that the sound and light alarm 302 can transmit a signal to the outside through the light emitting groove 303 and the sounding groove 304, so that the staff can stop the perfusion work of the collection bucket 6, and then the device can be removed from the outside of the feed pipe 7 to provide early warning for the next collection bucket 6.

[0026] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An acid barrel overflow alarm device, comprising two arc-shaped fixing frames (1), characterized in that: The two arc-shaped fixing frames (1) are symmetrically distributed in the left and right directions. A monitoring assembly (2) is provided on the outer side of the arc-shaped fixing frame (1). The monitoring assembly (2) comprises two connecting blocks (201). The two connecting blocks (201) are fixedly connected to the side surface of the arc-shaped fixing frame (1) and the two connecting blocks (201) are symmetrically distributed in the front and back directions. The top of one of the connecting blocks (201) is fixedly connected to a connecting plate (202), and the bottom of the connecting plate (202) is fixedly connected to a slide rail. (203), the bottom of the slide rail (203) is fixedly connected with a stopper (204), the side surface of the slide rail (203) is slidably connected with a float (205), the top of the float (205) is fixedly connected with a first power connection piece (206), the bottom of the connecting plate (202) is fixedly connected with a second power connection piece (207), and the interior of the second power connection piece (207) is sleeved with the side surface of the slide rail (203), and the second power connection piece (207) is magnetically connected to the first power connection piece (206).

2. The acid barrel overflow alarm device according to claim 1, characterized in that: An alarm component (3) is provided on the top of the connecting plate (202), and the alarm component (3) comprises a protective shell (301), the protective shell (301) is fixedly connected to the top of the connecting plate (202), and an audible and visual alarm (302) is fixedly connected to the bottom of the protective shell (301), a light emitting slot (303) is provided on one side of the protective shell (301), and a plurality of sound emitting slots (304) are provided on one side of the protective shell (301), and the plurality of sound emitting slots (304) are distributed in a linear array.

3. The acid barrel overflow alarm device according to claim 2, characterized in that: A battery (305) is fixedly connected to the other side of the protective shell (301), a charging slot (306) is provided on one side of the protective shell (301), and a control component (4) is provided inside the protective shell (301).

4. The acid barrel overflow alarm device according to claim 3, characterized in that: The control assembly (4) comprises a fixing slot (401), the fixing slot (401) being provided on the front of the protective shell (301), a control panel (402) being fixedly connected inside the fixing slot (401), the control panel (402) being electrically connected to the second power strip (207), the sound and light alarm (302), and the battery (305), a control button (403) being fixedly connected to the front of the control panel (402), and a connecting assembly (5) being provided on the outside of the connecting block (201).

5. The acid barrel overflow alarm device according to claim 4, characterized in that: The connecting assembly (5) includes a support frame (501), the support frame (501) is movably connected to the outside of the connecting block (201), connecting grooves (502) are provided on both sides of the support frame (501), the interior of the connecting grooves (502) is adapted to the outside of the arc-shaped fixing frame (1), two through holes (503) are provided on both sides of the support frame (501), and the two through holes (503) are symmetrically distributed front to back, and the interior of the through holes (503) is slidably connected to a connecting rod (504).

6. The acid barrel overflow alarm device according to claim 5, characterized in that: The side surface of the connecting rod (504) is fixedly connected to a baffle (505), the other side of the connecting rod (504) is fixedly connected to one side of the connecting block (201), the side surface of the connecting rod (504) is sleeved with a spring (506), the bottom of the arc-shaped fixing frame (1) is movably connected to a collecting bucket (6), the top of the collecting bucket (6) is provided with a feeding pipe (7), and the outer surface of the feeding pipe (7) is movably connected to the inside of the arc-shaped fixing frame (1).