Integrated support

Through the integrated bracket structure, the placement holes arranged in the honeycomb array and the directly connected metal connecting piece are solved, the problem of insufficient wiring space in the battery box is achieved, efficient battery assembly and reduced production costs are achieved, and the safety and service life of the product are improved.

CN223285125UActive Publication Date: 2025-08-29DONGGUAN YUECHENG TECH CO LTD
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Patent Information

Application Number
CN202422728396.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-09
Publication Date
2025-08-29
Estimated Expiration
2034-11-09

AI Technical Summary

Technical Problem

The tight arrangement of battery packs in existing battery boxes leads to insufficient wiring space, and the welding points are prone to falling off, which increases production costs.

Method used

The integrated bracket structure is adopted, including a BMS board, a first bracket, a second bracket and a metal connecting piece. The positive electrode and the negative electrode of the battery are exposed, and the metal connecting piece is directly connected to the BMS board to reduce wiring, and the battery is fixed through the placement holes arranged in the honeycomb array to simplify the wiring structure.

Benefits of technology

It improves space utilization, reduces production costs, protects electronic components on the BMS board, prevents friction and damage caused by vibration, and improves the service life and production efficiency of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated support, which comprises a BMS board, a first support, a second support, a plurality of groups of metal connecting sheets and a plurality of batteries, the BMS board is fixed on the first support and the second support, the plurality of batteries are arranged between the first support and the second support, and the anode and the cathode of each battery are respectively exposed out of the first support and the second support. The plurality of groups of metal connecting sheets are laid on the outer surfaces of the first bracket and the second bracket, each group of metal connecting sheets connects the positive electrodes and the negative electrodes of the plurality of batteries together, and the metal connecting sheets are vertical to the BMS board and are electrically connected with the BMS board.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery boxes, in particular to an integrated bracket. Background Art

[0002] At present, battery boxes for placing battery packs have national standards, so the size of the battery packs placed in the battery box has been limited. Usually, the battery packs are arranged in a square array. In order to make the battery pack capacity as large as possible, more batteries are arranged closely, resulting in only a small space for placing circuit boards and wiring after the batteries are arranged. After the entire assembled and connected battery pack is placed into the battery box, the connecting wires arranged around the battery pack are squeezed against the inner wall of the battery box, and improper use may lead to problems such as welding points falling off. For example, Chinese patent publication number: CN203326000U, a battery pack, in which a plurality of placement holes matching the batteries are provided on the upper and lower substrates, and the placement holes are arranged in a honeycomb array, thereby achieving an aesthetically pleasing appearance and good contact. However, the circuit board described in the patent is arranged in the upper and lower fixed holders, and needs to be connected to the metal connecting piece through wiring, which increases production costs. Utility Model Content

[0003] In order to solve the above problems, the utility model provides an integrated bracket.

[0004] To achieve the above-mentioned purpose, the present invention adopts the following technical solution: the present invention relates to an integrated bracket, including a BMS board, a first bracket, a second bracket, several groups of metal connecting plates and several batteries, the BMS board is fixed on the first bracket and the second bracket, several batteries are arranged between the first bracket and the second bracket, the positive pole and negative pole of each battery are exposed on the first bracket and the second bracket respectively, several groups of metal connecting plates are laid on the outer surfaces of the first bracket and the second bracket, each group of metal connecting plates connects the positive pole and negative pole of several batteries together, and the metal connecting plates are perpendicular to the BMS board and electrically connected to the BMS board.

[0005] Preferably, the BMS board is provided with a plurality of BMS board mounting holes, the bottom of the first bracket is provided with a first mounting hole matching the BMS board mounting hole, and the bottom of the second bracket is provided with a second mounting hole matching the BMS board mounting hole.

[0006] Preferably, the bottom of the first bracket is provided with a plurality of first extension plates, the bottom of the second bracket is provided with a plurality of second extension plates, the first extension plates are provided with first protrusions for supporting the BMS board, and the second extension plates are provided with second protrusions for supporting the BMS board.

[0007] Preferably, the first protrusion is arranged at the center position of the side wall of the first extension plate, and the first protrusion is arranged toward the installation direction of the BMS board, and the second protrusion is arranged at the center position of the side wall of the second extension plate, and the second protrusion is arranged toward the installation direction of the BMS board.

[0008] Preferably, first side gear positions are respectively provided at two side corners of the bottom of the first bracket, and second side gear positions are respectively provided at two side corners of the bottom of the second bracket.

[0009] Preferably, the metal connecting piece includes a contact portion and a connecting portion, the contact portion is laid on the positive electrode and the negative electrode of the battery, and the connecting portion connects adjacent contact portions in a straight line.

[0010] Preferably, the metal connecting piece includes a lead-out end, and the lead-out end is electrically connected to the BMS board.

[0011] Preferably, the first bracket is provided with a plurality of first placement holes matching the batteries, and the first placement holes are arranged in a honeycomb array. The second bracket is provided with a plurality of second placement holes matching the batteries, and the second placement holes are arranged in a honeycomb array.

[0012] Preferably, both ends of the battery are placed on the first placement hole and the second placement hole, and the positive electrode and the negative electrode of the battery are exposed to the first bracket and the second bracket through the first placement hole and the second placement hole respectively.

[0013] The beneficial effect of the present invention is that: the present invention relates to an integrated bracket. In the present invention, the BMS board is fixed to the bottom of the first bracket and the second bracket, and the lead-out end of the metal connecting piece can be directly electrically connected to the BMS board, reducing the wiring harness between the metal connecting piece and the BMS board, eliminating the need for a complex wiring structure, improving space utilization, and reducing production costs.

[0014] In the present invention, the extension lengths of the first extension plate and the second extension plate exceed the thickness of the electronic components on the BMS board. The first extension plate and the second extension plate contact the battery's peripheral insulating packaging layer or outer box, so that the electronic components on the BMS board do not contact the battery's peripheral insulating packaging layer or outer box, thereby protecting the electronic components on the BMS board, improving the product's service life, and preventing defects caused by friction between the electronic components on the BMS board and the battery's peripheral insulating packaging layer / outer box due to external vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the explosion structure of the utility model.

[0017] Figure 3 It is a structural diagram of the first bracket of the utility model.

[0018] Figure 4 It is a schematic diagram of the bottom structure of the first bracket of the utility model.

[0019] Figure 5 This utility model Figure 4 A in the enlarged view.

[0020] Figure 6 This is a schematic diagram of the structure of the second bracket of the utility model

[0021] Figure 7 It is a schematic diagram of the bottom structure of the second bracket of the utility model.

[0022] Figure 8 This utility model Figure 7 Enlarged view of point B in .

[0023] Figure 9 This is a schematic structural diagram of the metal connecting piece of the utility model after being laid on the second bracket.

[0024] Figure 10 It is a schematic diagram of the bottom structure of the first bracket and the second bracket of the utility model.

[0025] Figure 11 It is a structural schematic diagram of the utility model in which the BMS board is fixed on the first bracket and the second bracket.

[0026] Figure 12 This is a schematic diagram of the installation and removal of a BMS board in the prior art.

[0027] Figure 13 It is a schematic diagram of the installation and removal of the BMS board of the present invention.

[0028] Reference numerals

[0029] 1. BMS board; 11. BMS board mounting holes; 12. Solder joints;

[0030] 2. First bracket; 21. First mounting hole; 22. First placement hole; 23. First clamping block; 24. First extension plate; 25. First protrusion; 26. First side gear; 27. Fixing slot;

[0031] 3. Second bracket; 31. Second mounting hole; 32. Second placement hole; 33. Second clamping block; 34. Second extension plate; 35. Second protrusion; 36. Second side gear;

[0032] 4. Metal connecting piece; 41. Contact portion; 42. Connecting portion; 43. Lead end;

[0033] 5.Battery. DETAILED DESCRIPTION

[0034] See also Figure 1-11 As shown, the utility model relates to an integrated bracket, a BMS board 1 and a battery pack, the battery pack includes a first bracket 2, a second bracket 3 and a plurality of batteries, the first bracket 2 and the second bracket 3 correspond to each other, and the plurality of batteries are placed between the first bracket 2 and the second bracket 3, and the first bracket 2 and the second bracket 3 are respectively provided with a plurality of first placement holes 22 and second placement holes 32 matching the batteries, and the first placement holes 22 and the second placement holes 32 are arranged in a honeycomb shape, and the BMS board is arranged at the bottom of the first bracket 2 and the second bracket 3, and the positive and negative poles of each battery 5 are respectively exposed on the first bracket 2 and the second bracket 3, and a plurality of groups of metal connecting plates 4 are laid on the outer surfaces of the first bracket 2 and the second bracket 3, and each group of metal connecting plates 4 respectively connects the positive and negative poles of a plurality of batteries 5 together, and the metal connecting plates 4 are perpendicular to the BMS board 1 and are electrically connected to the BMS board 1. The positive poles and negative poles of the batteries are connected together by metal connecting pieces, and the voltage of each battery string is collected through the metal connecting piece 4, and then output to the BMS board 1 through the lead-out terminal 43; the temperature collection harness and voltage collection harness of the module are reduced, so that the complex and messy harness process is transformed into a simple and wireless harness process; the series and parallel connection contact parts 41 are all gathered on the BMS board 1, the metal connecting piece 4 can carry a larger current, and the temperature generated by the current will not be transmitted to the battery 5.

[0035] Furthermore, the side walls of the first placement hole 22 and the second placement hole 32 are provided with a first clamping block 23 and a second clamping block 33 extending inwardly. There are multiple first clamping blocks 23 and second clamping blocks 33, which can axially limit the battery 5 installed in the first placement hole 22 and the second placement hole 32 to prevent the battery 5 from falling out of the first placement hole 22.

[0036] Furthermore, the metal connecting piece 4 includes a contact portion 41, a connecting portion 42, and a lead-out terminal 43. The contact portion 41 is laid on the positive and negative electrodes of the battery 5, and the connecting portion 42 connects adjacent contact portions 41 in a straight line, thereby connecting the positive and negative electrodes of adjacent batteries 5. The lead-out terminal 43 is bent and welded to the BMS board 1. In this utility model, wiring space is ensured without reducing battery capacity. The positive and negative electrodes of each battery 5 are connected through the metal connecting piece 4, ensuring an aesthetically pleasing appearance.

[0037] During assembly, several batteries 5 are first fixed in the first placement holes 22 and the second placement holes 32 of the first bracket 2 and the second bracket 3. Then, the BMS board 1 is attached to the first bracket 2 and the second bracket 3. At this time, the two ends of the battery 5 are also respectively stopped by the first clamping block 23 and the second clamping block 33, thereby achieving a fixed connection. Its assembly is simpler and there is no need to apply glue in each placement hole, further improving production efficiency and reducing production costs. The utility model has a simple structure, is easy to assemble, and has better safety, greatly improving production efficiency and reducing production costs.

[0038] Example 1:

[0039] In the first embodiment, the BMS board 1 is provided with several BMS board mounting holes 11, and the several BMS board mounting holes 11 are distributed on the edge of the BMS board 1. The first bracket 2 is provided with a first mounting hole 21 at the bottom, and the second bracket 3 is provided with a second mounting hole 31 at the bottom. The several BMS board mounting holes 11 are respectively aligned with the first mounting hole 21 and the second mounting hole 31 and are connected by fasteners, so that the BMS board 1 is fixed to the first bracket 2 and the second bracket 3.

[0040] Example 2:

[0041] This second embodiment differs from the first embodiment in that the first and second brackets 2 and 3 are made of plastic, which exhibits a certain degree of elasticity. Several first extension plates 24 are provided at the bottom of the first bracket 2, and several second extension plates 34 are provided at the bottom of the second bracket 3. The extension length of these first and second extension plates 24 and 34 exceeds the thickness of the electronic components on the BMS board 1.

[0042] The first extension plate 24 is provided with a first bump 25, which is located at the center of a side wall of the first extension plate 24 and faces the installation direction of the BMS board 1. The second extension plate 34 is provided with a second bump 35, which is located at the center of a side wall of the second extension plate 34 and faces the installation direction of the BMS board 1.

[0043] In the second embodiment, the first protrusions 25 and the second protrusions 35 can be semicircular, triangular, rectangular, etc.

[0044] In addition to using nuts to secure the BMS board 1 to the first bracket 2 and the second bracket 3, in this second embodiment, a plurality of first extension plates 24 and second extension plates 34 are used to clamp the BMS board 1, partially applying force to the BMS board to prevent damage to components. The BMS board 1 is placed on the first and second bumps 25 and 35, and supported by the first and second bumps 25 and 35, thereby securing the BMS board 1 to the first and second brackets 2 and 3.

[0045] like Figure 12 As shown, in the prior art, a fixing groove 27 is generally provided on the bracket to insert the BMS board 1 sideways and fix it. Since the metal connecting piece 4 is connected to the BMS board 1 by welding, a welding spot 12 will be left on the BMS board 1 at the welding point. When the welding spot 12 is higher than the fixing groove 27, it will affect the side sliding removal of the BMS board 1 from the fixing groove 27.

[0046] like Figure 13 As shown, in the present invention, since the first bracket 2 and the second bracket 3 are made of plastic material and have a certain elasticity, when the first extension plate 24 and the second extension plate 34 clamp the BMS board 1 under force, it is only necessary to slightly apply force to the first extension plate 24 and the second extension plate 34 outward to release the restriction of the first protrusion 25 and the second protrusion 35 on the BMS board 1. The BMS board 1 will pop out from the inside of the protrusion, and there is no need to slide the BMS board 1 sideways to remove it, which greatly facilitates subsequent maintenance and replacement.

[0047] Embodiment three:

[0048] The third embodiment differs from the second embodiment in that first side shift positions 26 are respectively provided at two side corners of the bottom of the first bracket 2 , and second side shift positions 36 are respectively provided at two side corners of the bottom of the second bracket 3 .

[0049] In this third embodiment, when the BMS board 1 is installed at the bottom of the first bracket 2 and the second bracket 3, the first side gear 26 and the second side gear 36 enclose a mounting frame, and the mounting frame, the first extension plate 24 and the second extension plate 34 cooperate with each other to clamp and fix the BMS board 1, so that the BMS board 1 is placed and fixed on the first bracket 2 and the second bracket 3.

[0050] The utility model relates to an integrated bracket. In the utility model, the BMS board 1 is fixed to the bottom of the first bracket 2 and the second bracket 3. The lead-out end 43 of the metal connecting piece 4 can be directly electrically connected to the BMS board 1, reducing the wiring harness between the metal connecting piece 4 and the BMS board 1. Without the need for a complex wiring structure, the utilization rate of space can be improved and the production cost can be reduced.

[0051] In the present invention, the extension lengths of the first extension plate 24 and the second extension plate 34 exceed the thickness of the electronic components on the BMS board 1. The first extension plate 24 and the second extension plate 34 contact the outer insulating packaging layer or outer box of the battery 5, so that the electronic components on the BMS board 1 do not contact the outer insulating packaging layer or outer box of the battery 5, thereby protecting the electronic components on the BMS board 1, improving the service life of the product, and preventing defects caused by friction between the electronic components on the BMS board 1 and the outer insulating packaging layer / outer box of the battery due to external vibration.

[0052] The above embodiments are merely descriptions of preferred embodiments of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. An integrated bracket, characterized in that: It includes a BMS board and a battery pack, which includes a first bracket, a second bracket, several groups of metal connecting plates and several batteries. The BMS board is mounted on the first bracket and the second bracket. Several batteries are arranged between the first bracket and the second bracket. The positive and negative poles of each battery are exposed on the first bracket and the second bracket respectively. Several groups of metal connecting plates are laid on the outer surfaces of the first bracket and the second bracket. Each group of metal connecting plates connects the positive and negative poles of several batteries together. The metal connecting plates are perpendicular to the BMS board and electrically connected to the BMS board.

2. The integrated bracket according to claim 1, characterized in that: The BMS board is provided with several BMS board mounting holes, the bottom of the first bracket is provided with a first mounting hole that matches the BMS board mounting hole, the bottom of the second bracket is provided with a second mounting hole that matches the BMS board mounting hole, the screws are sequentially connected through the BMS board mounting holes and the first mounting holes to fix the BMS board to the bottom of the first bracket, and the screws are sequentially connected through the BMS board mounting holes and the second mounting holes to fix the BMS board to the bottom of the second bracket.

3. The integrated bracket according to claim 1, characterized in that: The outer edge of the first bracket is provided with a plurality of first extension plates, the outer edge of the second bracket is provided with a plurality of second extension plates, the first extension plates are provided with first protrusions supporting the BMS board, and the second extension plates are provided with second protrusions supporting the BMS board.

4. The integrated bracket according to claim 3, characterized in that: The first convex point is convexly provided on the side wall of the first extension plate, and the second convex point is convexly provided on the side wall of the second extension plate. The first convex point and the second convex point are arranged opposite to each other.

5. The integrated bracket according to claim 1, characterized in that: The first bracket is provided with first side stops at both side corners of the bottom, and the second bracket is provided with second side stops at both side corners of the bottom. The first side stops and the second side stops enclose a mounting frame.

6. The integrated bracket according to claim 1, characterized in that: The metal connecting piece includes a contact portion and a connecting portion. The contact portion is laid on the positive electrode or the negative electrode of the battery. The connecting portion connects adjacent contact portions in a straight line.

7. The integrated bracket according to claim 1, characterized in that: The metal connecting piece includes a lead-out end, and the lead-out end is electrically connected to the BMS board.

8. The integrated bracket according to claim 1, characterized in that: The first bracket is provided with a plurality of first placement holes matching the batteries, and the first placement holes are arranged in a honeycomb staggered array. The second bracket is provided with a plurality of second placement holes matching the batteries, and the second placement holes are arranged in a honeycomb row.

9. The integrated bracket according to claim 8, characterized in that: The two ends of the battery are placed on the first placement hole and the second placement hole, and the positive electrode and the negative electrode of the battery are exposed to the first bracket and the second bracket through the first placement hole and the second placement hole respectively.

Citation Information

Patent Citations

  • Battery pack

    CN203326000U