Battery protection component convenient for wire harness fixation and battery module thereof
By designing a splicable battery protective case and mounting structure, the head protection problem of lithium-ion battery modules is solved, ensuring consistent appearance, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202421232135.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the use of existing lithium-ion battery modules, head protection issues affect the appearance consistency, and low production efficiency and high cost. The existing methods have increased the size of the battery module and the use of materials.
A first protective shell and a second protective shell that can be spliced oppositely along the edge are provided with a notch structure to form a closed fixing hole, and the connecting wire is fixed through the snapping structure and the reinforcement mesh to ensure the consistency of appearance while reducing production materials and processes.
It realizes the fixing and protection of the head wires of the battery module, maintains appearance consistency, saves production materials, simplifies processing processes, improves production efficiency and reduces costs.
Smart Images

Figure CN223285136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rechargeable battery modules, in particular to a battery protection component which is convenient for fixing a wiring harness, and a battery module comprising the battery protection component. Background Art
[0002] Lithium-ion batteries (LIBs) are widely used in portable electronics, electric vehicles, and energy storage systems due to their high energy density, good cycle performance, and no memory effect.
[0003] In addition to the electrical performance of lithium-ion batteries, their structural strength and production costs are also key points and challenges in their research and application. For example, in the field of RF remote-controlled models, lithium-ion batteries are configured as battery modules. These modules have wires attached to them. To power the model, the module is installed on the model and connected to the model via wires. To charge, the module is removed from the model and connected to a charger via wires. As can be seen, battery modules require frequent installation and removal during use, making their protective performance extremely important.
[0004] At present, battery modules with protection capabilities usually include a battery body, wires and protective components. Among them, the head of the battery module connected to the wire has higher strength requirements. At the same time, as the requirements for the appearance and product size space during product use become more and more stringent, the protection problem of the battery module head will further affect the consistency of the battery module appearance. In the prior art, in order to implement head protection and maintain the consistency of the wire appearance, during molding, the wire is first supported by filling with foam, and then fixed and protected with the help of barley paper and fiber glue. However, the problem with this method is that the head occupies more space, the battery module size becomes longer, the product uses more materials, and the product production process is more, which affects the product efficiency and cost.
[0005] In summary, the battery modules on the market have poor consistency in appearance and usage, and low processing efficiency. Utility Model Content
[0006] In order to solve the problems existing in the prior art, the main purpose of the present invention is to provide a battery protection component and a battery module that are convenient for fixing the wiring harness. On the basis of ensuring that the head of the battery module is protected, it effectively guarantees the appearance consistency of the head wire when in use. At the same time, it has the characteristics of saving production materials, convenient processing and assembly, reducing working procedures, improving production efficiency, reducing processing costs and increasing product competitiveness.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] In a first aspect, the present invention provides a battery protective member for facilitating wiring harness fixation, comprising a first protective shell and a second protective shell that can be spliced relative to each other along their edges, wherein the first protective shell is provided with a notch structure at the splicing edge to form a closed fixing hole when the first protective shell and the second protective shell are spliced together;
[0009] The first protective shell and the second protective shell have the same shape and structure;
[0010] The notch structure is arranged offset to one side relative to the midpoint of the splicing edge;
[0011] The first protective shell is symmetrically provided with upright blocking seats on both sides of the midpoint of the splicing edge, wherein one blocking seat is provided with a blocking column extending along the splicing direction, and the other blocking seat is provided with a blocking hole extending along the splicing direction.
[0012] The battery protection component is optional, and vertical partitions are respectively provided on the inner surface of the first protective shell and the inner surface of the second protective shell.
[0013] The above-mentioned battery protective component is optional, and the edges of the first protective shell and the second protective shell other than the splicing edges are respectively provided with folded edges.
[0014] The above-mentioned battery protective component is optional, and reinforcing rib nets are respectively provided on the inner surface of the first protective shell and the inner surface of the second protective shell.
[0015] In a second aspect, the utility model provides a battery module, comprising a battery body and connecting wires, wherein the connecting wires are welded to the battery body, and also comprises the above-mentioned battery protective component for facilitating wiring harness fixation, wherein the connecting wires are fixed in a closed fixing hole formed by a first protective shell and a second protective shell.
[0016] The above-mentioned battery module may optionally further include a main protective plate, a fixing belt, a foam bottom plate, a protective bottom plate and an outer protective cover. The battery body is formed by stacking at least two battery cells in sequence to form a rectangular shape. The connecting wire is welded to the electrode on the top side of the battery body. The first protective shell and the second protective shell are fixed to the top side of the battery body. The main protective plate is configured in two and is respectively fixed to the front and back sides of the battery body. The fixing belt surrounds the outside of the battery body with the main protective plate fixed. The foam bottom plate is fixed to the bottom side of the battery body. The protective bottom plate is fixed to the bottom side of the foam bottom plate. The outer protective cover is snugly mounted on the outermost layer of the battery body.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] (1) The battery protection component of the present invention is equipped with a first protective shell and a second protective shell that can be spliced relative to each other along the edge. A notch structure is provided at the splicing edge of the first protective shell, so that when the first protective shell and the second protective shell are spliced to the side of the battery module with the connecting wire, a closed fixing hole surrounding the connecting wire can be formed. This not only effectively fixes the connecting wire and maintains the appearance of the battery module, but also avoids the perforation process of the wire terminal. The first protective shell and the second protective shell also play a role in protecting the battery module, so that the battery module has the characteristics of saving production materials, convenient processing and assembly, reducing processes, improving production efficiency, reducing processing costs and increasing product competitiveness.
[0019] (2) The battery module of the present invention is equipped with the above-mentioned battery protection component, wherein the first protection shell and the second protection shell can be spliced on the side of the battery body with the connecting wire. A notch structure is provided at the splicing edge of the first protection shell. After splicing, the connecting wire is constrained within the closed fixed space formed by the first protection shell and the second protection shell. On the basis of ensuring that the head of the battery module is protected, the appearance consistency of the head wire is effectively guaranteed when in use. At the same time, it has the characteristics of saving production materials, convenient processing and assembly, reducing processes, improving production efficiency, reducing processing costs and increasing product competitiveness.
[0020] The present invention will be further described below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of a first three-dimensional structure of a battery protection component according to the present invention;
[0022] Figure 2 A second three-dimensional structural diagram of a battery protection component according to the present invention;
[0023] Figure 3 A schematic diagram of the three-dimensional structure of the battery protection component according to the present invention when it is ready to be assembled into a battery;
[0024] Figure 4 A schematic diagram of the three-dimensional structure of the battery protection component according to the present invention when assembled to a battery.
[0025] Figure 5 A schematic diagram of a three-dimensional structure of a battery module according to the present invention with its components dispersed;
[0026] Figure 6 A schematic three-dimensional structural diagram of the component combination of the battery module according to the present invention.
[0027] Figure numerals: 10, first protective shell; 20, second protective shell; 31, edge notch; 32, positioning column; 33, positioning hole; 34, positioning seat; 35, partition; 36, reinforcing rib mesh; 40, folded edge; 50, closed fixing hole; 60, battery body; 61, connecting wire; 62, battery cell; 63, main protective plate; 64, fixing belt; 65, foam bottom plate; 66, protective bottom plate; 67, outer protective cover. DETAILED DESCRIPTION
[0028] In order to better illustrate the purpose, technical solutions and advantages of the present invention, the following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0029] like Figures 1 to 4 As shown, a battery protection component that facilitates the fixing of a wire harness according to an embodiment of the present utility model.
[0030] In a simple embodiment, the battery protective member includes a first protective shell and a second protective shell. One side edge of the first protective shell can be spliced to a side edge of the second protective shell. A notch 31 is provided on the first protective shell at the spliced edge. When the first and second protective shells are spliced together, they form a closed fixing hole 50.
[0031] When the battery protective component of this embodiment is applied to a battery with a wire, the first protective shell and the second protective shell are installed on the wire side of the battery. The first protective shell and the second protective shell are spliced together to surround the wire within the closed fixing hole 50, thereby fixing the wire. The wire can be welded and then spliced to avoid the protective shell being unable to pass through the wire terminal after welding the wire.
[0032] In a specific solution of this embodiment, the battery protective component includes a first protective shell and a second protective shell. The first protective shell and the second protective shell have identical shapes and structures, so that the first protective shell and the second protective shell can be obtained simultaneously through a single processing, thereby reducing costs and increasing efficiency.
[0033] Generally speaking, reference Figure 3 and Figure 4The battery body 60 is composed of a plurality of thin-plate-shaped battery cells 62 stacked in sequence to form a rectangular parallelepiped shape. Usually, the battery cells 62 are welded in series to form a sufficient voltage. The connecting wire 61 is welded on top of the battery body 60. The connecting wire 61 usually includes a positive wire and a negative wire. In a battery module with a balanced charging function, the connecting wire 61 usually also includes a node line leading from the two battery cells 62 in series. It can be understood that the welding positions of the positive wire, the negative wire and the node line are different. If the connecting wire 61 is not constrained, it will easily cause the position of the positive wire, the negative wire and the node line to move, resulting in inconsistent product appearance.
[0034] To this end, in the specific scheme of this embodiment, the notch structure 31 of the first protective shell is set to be offset toward the right side relative to the midpoint of the splicing edge, and the notch structure 31 is not set at the position where the first protective shell is offset toward the left side relative to the midpoint of the splicing edge. Since the shape and structure of the first protective shell and the second protective shell are exactly the same, when the first protective shell and the second protective shell are docked, the notch structure 31 of the first protective shell on the right side is docked to the second protective shell with a straight edge on the left side, forming a closed fixing hole 50. The closed fixing hole 50 can constrain, for example, the positive line and one of the node lines. The straight edge of the first protective shell on the left side is docked to the notch structure 31 on the right side of the second protective shell, forming another closed fixing hole 50. The closed fixing hole 50 can constrain, for example, the negative line and another node line. It can be seen that the first protective shell and the second protective shell with the same structure can form two matching closed fixing holes 50.
[0035] To this end, in the specific solution of this embodiment, upright retaining seats 34 are symmetrically provided on either side of the midpoint of the splicing edge of the first protective shell. The left retaining seat 34 is provided with a retaining post 32 extending in the splicing direction, while the right retaining seat is provided with a retaining hole 33 extending in the splicing direction. Because the first and second protective shells have identical shapes and structures, when the first and second protective shells are docked, the retaining post 32 on the left side of the first protective shell docks with the retaining hole 33 on the right side of the second protective shell, and the retaining hole 33 on the right side of the first protective shell docks with the retaining post 32 on the left side of the second protective shell. The retaining post 32 has a smaller diameter on the top side and a larger diameter on the base side, allowing it to snap into the retaining hole 33. Thus, the first and second protective shells, with identical structures, can form a matching retaining structure, facilitating their securement.
[0036] To this end, in the specific solution of this embodiment, vertical partitions 35 are respectively provided on the inner surface of the first protective shell and the inner surface of the second protective shell. The partitions 35 are located at the midpoint of the splicing edge and extend laterally to prevent the connecting wires 61 from sliding.
[0037] To this end, in this embodiment, reinforcing ribs 36 are provided on the inner surfaces of the first and second protective shells, respectively. The inner surfaces of the first and second protective shells face the battery body 60. The reinforcing ribs 36 are arranged in the horizontal and vertical directions, making the first and second protective shells more resistant to deformation, allowing for a thinner design and greater material savings.
[0038] To this end, in the specific embodiment of this invention, the first protective shell is approximately rectangular in shape, and the second protective shell is also approximately rectangular in shape. The shape of the first and second protective shells after splicing matches the top and side shapes of the battery body 60. The right side of the first protective shell is the splicing edge, and the left, top, and bottom sides of the first protective shell are each provided with a folded edge 40. The first and second protective shells have identical shapes and structures, and therefore, the second protective shell is provided with a folded edge 40 on all edges except the splicing edge.
[0039] like Figure 5 and 6 FIG. 1 shows a battery module according to an embodiment of the present invention. The battery module includes a battery body 60 and a connecting wire 61 welded to the battery body 60. The connecting wire 61 also includes the aforementioned battery protective member for facilitating wiring harness fixation. The connecting wire 61 is fixed within a closed fixing hole 50 formed by the first and second protective shells.
[0040] It can be seen that the first protective shell and the second protective shell can be spliced on the side of the battery body 60 with the connecting wire 61. A notch structure 31 is provided at the splicing edge of the first protective shell. After splicing, the connecting wire 61 is constrained within the closed fixation formed by the first protective shell and the second protective shell. On the basis of ensuring that the head of the battery module is protected, the appearance consistency of the head wire is effectively guaranteed during use. At the same time, it has the characteristics of saving production materials, convenient processing and assembly, reducing processes, improving production efficiency, reducing processing costs and increasing product competitiveness.
[0041] In addition, the battery module also includes a main protective plate 63, a fixing belt 64, a foam bottom plate 65, a protective bottom plate 66 and an outer protective sleeve 67. The battery body 60 is formed by stacking at least two battery cells 62 in sequence to form a rectangular parallelepiped. The connecting wire 61 is welded to the electrode on the top side of the battery body 60. The first protective shell and the second protective shell are fixed to the top side of the battery body 60 to fix the wiring harness and protect the top. The main protective plate 63 is configured in two and is fixed to the front and back sides of the battery body 60 respectively to protect the front and back of the battery. The fixing belt 64 surrounds the outside of the battery body 60 to which the main protective plate 63 is fixed, and it fixes the main protective plate 63. The foam bottom plate 65 is fixed to the bottom side of the battery body 60, and the protective bottom plate 66 is fixed to the bottom side of the foam bottom plate 65 to protect the bottom. The outer protective sleeve 67 is sleeved on the outermost layer of the battery body 60 and is adhered to the outermost layer of the battery body 60 by heat shrinkage.
[0042] It can be seen that the battery module of the present invention has excellent protection performance and good appearance consistency.
[0043] The above embodiments primarily illustrate the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention, and all such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A battery protection component that facilitates wiring harness fixation, characterized in that: The invention comprises a first protective shell (10) and a second protective shell (20) which can be spliced relative to each other along the edge, wherein the first protective shell (10) is provided with a notch structure (31) at the splicing edge so as to form a closed fixing hole (50) when the first protective shell (10) and the second protective shell (20) are spliced together; The first protective shell (10) and the second protective shell (20) have the same shape and structure; The notch structure (31) is arranged offset to one side relative to the midpoint of the splicing edge; The first protective shell (10) is symmetrically provided with upright locking seats (34) on both sides relative to the midpoint of the splicing edge, wherein one of the locking seats (34) is provided with a locking column (32) extending along the splicing direction, and the other of the locking seats (34) is provided with a locking hole (33) extending along the splicing direction.
2. A battery protection component for facilitating wiring harness fixation according to claim 1, characterized in that: Vertical partitions (35) are respectively provided on the inner surface of the first protective shell (10) and the inner surface of the second protective shell (20).
3. A battery protection component for facilitating wiring harness fixation according to claim 1, characterized in that: The first protective shell (10) and the second protective shell (20) are respectively provided with folded edges (40) at their edges other than the spliced edges.
4. A battery protection component for facilitating harness fixation according to claim 1, characterized in that: Reinforcement rib nets (36) are respectively provided on the inner surface of the first protective shell (10) and the inner surface of the second protective shell (20).
5. A battery module comprising a battery body (60) and a connecting wire (61), wherein the connecting wire (61) is welded to the battery body (60), and further comprising a battery protection member for facilitating wiring harness fixation according to any one of claims 1 to 4, characterized in that: The connecting wire (61) is fixed in a closed fixing hole (50) formed by the first protective shell (10) and the second protective shell (20).
6. The battery module according to claim 5, characterized in that: The battery body (60) further comprises a main protective plate (63), a fixing belt (64), a foam bottom plate (65), a protective bottom plate (66) and an outer protective sleeve (67). The battery body (60) is formed into a rectangular parallelepiped shape by stacking at least two battery cells (62) in sequence. The connecting wire (61) is welded to the electrode on the top side of the battery body (60). The first protective shell (10) and the second protective shell (20) are fixed to the top side of the battery body (60). The main protective plate (63) is configured as two and is respectively fixed to the front side and the back side of the battery body (60). The fixing belt (64) surrounds the outside of the battery body (60) to which the main protective plate (63) is fixed. The foam bottom plate (65) is fixed to the bottom side of the battery body (60). The protective bottom plate (66) is fixed to the bottom side of the foam bottom plate (65). The outer protective sleeve (67) is snugly sleeved on the outermost layer of the battery body (60).