Array cabinet

Through liquid-cooled heat dissipation technology, combined with the design of DC input unit and liquid-cooled plate components, traditional air-cooled heat dissipation cannot meet the heat dissipation needs of high-power density servers, achieve efficient heat dissipation and noise reduction effects, and reduce energy consumption and noise pollution in the data center.

CN223286098UActive Publication Date: 2025-08-29EMERSON NETWORK POWER CO LTD
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Patent Information

Application Number
CN202422476365.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-29
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

Traditional air-cooled cooling technology can no longer meet the growing heat dissipation needs of data centers, and increases energy consumption and noise pollution. It requires an efficient heat dissipation method to deal with high power density server equipment.

Method used

Using liquid-cooled heat dissipation technology, the combined design of the DC input unit, the liquid-cooled plate assembly and the coolant distribution unit can achieve efficient coolant circulation, improve heat dissipation efficiency and reduce noise.

Benefits of technology

It significantly improves heat dissipation efficiency, reduces noise levels, reduces initial and operation and maintenance costs, and provides cost-effective solutions for data centers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an array cabinet. The array cabinet comprises a frame; the direct current input unit is fixedly mounted in the frame; the direct current output unit comprises a plurality of circuit breakers, and the input ends of the circuit breakers are fixedly connected with the direct current input unit; the liquid cooling plate assembly comprises a liquid cooling plate, and the circuit breaker is fixedly laid on the liquid cooling plate; and the cooling liquid distribution unit is communicated with the liquid cooling plate, and cooling liquid circulates between the cooling liquid distribution unit and the liquid cooling plate. The array cabinet not only realizes qualitative leap in heat dissipation performance, but also shows remarkable superiority in cost control and noise reduction, and provides powerful technical support for modern construction and green development of a data center.
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Description

Technical Field

[0001] The utility model belongs to the field of servers, and in particular relates to a display cabinet. Background Art

[0002] In the information technology sector, with the rapid development of technologies such as cloud computing, big data, and artificial intelligence, traditional industries are undergoing an unprecedented wave of digital transformation. This transformation has not only driven explosive growth in data center scale, but also a sharp increase in energy consumption. To address this challenge and support the nation's "dual carbon" policy, the government has imposed stricter requirements on the average power usage effectiveness (PUE) of data centers. Furthermore, with the continuous upgrading of core server chips, the increasing power density has posed unprecedented challenges to data center cooling technology.

[0003] As data centers develop towards intelligence and high power density, server cabinets, as front-end equipment of server cabinets, have intelligent and high power density characteristics. Traditional air cooling technology has gradually been unable to meet the growing heat dissipation needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a display cabinet with high heat dissipation efficiency.

[0005] In order to solve the above technical problems, the technical solutions provided by the present invention are as follows:

[0006] A display cabinet, comprising:

[0007] frame;

[0008] a DC input unit, fixedly installed in the frame;

[0009] A DC output unit, comprising a plurality of circuit breakers, wherein input ends of the circuit breakers are fixedly connected to the DC input unit;

[0010] A liquid cooling plate assembly, comprising a liquid cooling plate, wherein the circuit breaker is fixedly laid on the liquid cooling plate;

[0011] The cooling liquid distribution unit is communicated with the liquid cooling plate, and the cooling liquid flows between the cooling liquid distribution unit and the liquid cooling plate.

[0012] Furthermore, the DC output unit further includes a busbar assembly, which is arranged adjacent to the liquid cooling plate and extends along the length direction of the liquid cooling plate; the busbar assembly is fixedly connected to the input end of the circuit breaker.

[0013] Furthermore, the circuit breakers are arranged on both sides of the busbar assembly and extend in a direction perpendicular to the length direction of the liquid cooling plate.

[0014] Furthermore, the DC output unit further includes an output cable, the output cable is fixedly connected to the output end of the circuit breaker, and the output cable is laid on the output side of the circuit breaker.

[0015] Furthermore, a wire trough is provided in the frame, and the output cables are laid in the wire trough.

[0016] Furthermore, the liquid cooling plate assembly also includes a secondary liquid inlet pipe and a secondary liquid outlet pipe, one end of the secondary liquid inlet pipe and the secondary liquid outlet pipe are connected to the liquid cooling plate, and the other end of the secondary liquid inlet pipe and the secondary liquid outlet pipe are connected to the cooling liquid distribution unit.

[0017] Furthermore, the liquid cooling plate assembly further comprises a quick-connect connector, one end of which is fixedly mounted on the liquid cooling plate, and the other end of which is used for detachably connecting with the secondary side liquid inlet pipe and the secondary side liquid outlet pipe.

[0018] Furthermore, the coolant distribution unit includes a heat exchanger and a primary side interface for communicating with a cold source.

[0019] Furthermore, the DC input unit includes at least one incoming line bar and a corresponding fuse, one end of the fuse is connected to the incoming line bar, and the other end is connected to the DC output unit.

[0020] Furthermore, the DC input unit further includes a partition, which is installed between two adjacent fuses.

[0021] Beneficial effects of the utility model:

[0022] 1. Cost-effectiveness: This head unit can be directly integrated into the liquid cooling room of a liquid-cooled server cabinet, eliminating the need for additional investment in primary-side piping and other supporting facilities. This design reduces both initial investment and ongoing maintenance costs, providing a cost-effective solution for data center construction and operation.

[0023] 2. Heat dissipation performance: Compared to traditional air cooling, this cabinet utilizes liquid cooling technology, significantly improving heat dissipation efficiency. This highly efficient cooling method meets the deployment requirements of higher power density equipment, ensuring stable server operation under high loads and extending equipment life.

[0024] 3. Noise reduction: This cabinet can reduce the speed of the cooling fan, or even achieve a fanless design, significantly reducing noise levels. This noise reduction effect helps solve the noise pollution problem in the data center and provides more comfortable working and living conditions for operators and the surrounding environment.

[0025] In summary, this array cabinet not only achieves a qualitative leap in heat dissipation performance, but also demonstrates significant superiority in cost control and noise reduction, providing strong technical support for the modernization and green development of data centers. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the internal layout of a display cabinet in one embodiment of the present invention;

[0027] Figure 2 This is a front view of an embodiment of a display cabinet of the present invention;

[0028] Figure 3 This is a schematic diagram of the three-dimensional structure of the display cabinet in one embodiment of the present invention after the DC output unit is hidden.

[0029] Reference numerals include:

[0030] 100 - frame 110 - door panel 120 - panel

[0031] 130—Wire slot 140—Opening 200—DC input unit

[0032] 210—Incoming line bar 220—Fuse 230—Partition

[0033] 240—DC input cable 300—DC output unit 310—busbar assembly

[0034] 320—Circuit breaker 330—Output cable

[0035] 400 - Cooling liquid distribution unit 410 - Primary side interface 500 - Liquid cooling plate assembly

[0036] 510—Liquid cooling plate 520—Quick connector 530—Secondary side liquid inlet pipe

[0037] 540—Secondary side liquid outlet pipe DETAILED DESCRIPTION

[0038] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0039] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0040] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0042] Please refer to Figure 1 , which is a preferred embodiment of the present invention, the display cabinet includes: a frame 100; a DC input unit 200, fixedly installed in the frame 100; a DC output unit 300, including a plurality of circuit breakers 320, the input end of the circuit breaker 320 is fixedly connected to the DC input unit 200; a liquid cooling plate assembly 500, including a liquid cooling plate 510, the circuit breaker 320 is fixedly laid on the liquid cooling plate 510; a cooling liquid distribution unit 400, connected to the liquid cooling plate 510, and the cooling liquid circulates between the cooling liquid distribution unit 400 and the liquid cooling plate 510.

[0043] The display cabinet has significant beneficial effects, which are specifically manifested in the following aspects:

[0044] 1. Cost-effectiveness: This head unit can be directly integrated into the liquid cooling room of a liquid-cooled server cabinet, eliminating the need for additional investment in primary-side piping and other supporting facilities. This design reduces both initial investment and ongoing maintenance costs, providing a cost-effective solution for data center construction and operation.

[0045] 2. Heat dissipation performance: Compared to traditional air cooling, this cabinet utilizes liquid cooling technology, significantly improving heat dissipation efficiency. This highly efficient cooling method meets the deployment requirements of higher power density equipment, ensuring stable server operation under high loads and extending equipment life.

[0046] 3. Noise reduction: This cabinet can reduce the speed of the cooling fan, or even achieve a fanless design, significantly reducing noise levels. This noise reduction effect helps solve the noise pollution problem in the data center and provides more comfortable working and living conditions for operators and the surrounding environment.

[0047] In summary, this array cabinet not only achieves a qualitative leap in heat dissipation performance, but also demonstrates significant superiority in cost control and noise reduction, providing strong technical support for the modernization and green development of data centers.

[0048] In one embodiment of the present application, Figure 1 As shown, the array cabinet includes a frame 100, a DC input unit 200, a DC output unit 300, a cooling liquid distribution unit 400, and a liquid cooling plate assembly 500. Each of the above components will be further described in detail below.

[0049] like Figure 2 As shown, the display cabinet includes a frame 100 and a door panel 110 and a panel 120 installed on the frame 100. The frame 100 is welded as a whole, and the door panels 110 are installed on the front and back of the frame 100. Preferably, the door panels 110 adopt a double-door structure with a left front door and a right front door. A monitoring panel, a liquid crystal display module, indicator lights, a file bag, etc. are installed on the door panel 110 to monitor and display various operating states of the product. Among them, inspection record documents can be placed in the file bag. After the monitoring panel and the liquid crystal display module are installed, the monitoring cover and the display cover are detachably installed by fasteners such as screws to cover and protect the monitoring panel and the liquid crystal display module.

[0050] like Figure 2 As shown, the front of the frame 100 is covered by a panel 120, so that the live parts of the product are not exposed, meeting safety regulations. The panel 120 has an opening 140 at the operation interface of the circuit breaker 320 for avoidance. When maintaining the product, just remove the screws of the panel 120 to perform maintenance.

[0051] like Figure 1As shown, the DC input unit 200 is arranged at the top of the frame 100, and mainly includes an incoming line bar 210, a fuse 220, a partition 230, and a DC input cable 240. The incoming line bar 210 is installed at the top of the frame 100. In one embodiment of the present application, in order to cope with the dual power input of the server, the terminal cabinet is in a double busbar form, that is, two DC input cables 240 are arranged side by side. The input end of the DC input cable 240 is connected to the incoming line bar 210 at the top of the cabinet, and is connected to the DC output unit 300 after being output through the fuse 220. That is, one end of the fuse 220 is connected to the incoming line bar 210, and the other end is connected to the DC output unit 300. The partition 230 is installed between two adjacent fuses 220 to ensure the safety distance between the positive and negative poles.

[0052] The DC output unit 300 and the liquid cooling plate assembly 500 are arranged in the middle of the frame 100. The DC output unit 300 includes a busbar assembly 310, a circuit breaker 320, and an output cable 330. In one embodiment of the present application, corresponding to the two DC input cables 240, the busbar assembly 310 also has two rows. The two busbar assemblies 310 are arranged vertically from top to bottom, and the circuit breakers 320 are arranged on both sides of the busbar assembly 310 in a fishbone pattern. The busbar assembly 310 and the input end of the circuit breaker 320 are fixed together by fasteners such as rivet studs. The circuit breaker 320 is installed vertically on the overlapping surface of the busbar assembly 310 in the depth direction, that is, the circuit breaker 320 extends in a direction perpendicular to the length direction of the liquid cooling plate 510.

[0053] The output cable 330 is fixedly connected to the output end of the circuit breaker 320 and is connected to each server rack through the output cable 330. The output cable 330 is laid on the output side of the circuit breaker 320. Specifically, Figure 3 As shown, a wire trough 130 is provided in the frame 100, and the output cables 330 are laid in the wire trough 130. The output cables 330 are laid along the wire trough 130, which is beautiful and neat.

[0054] like Figure 1 and Figure 3As shown, the liquid cooling plate assembly 500 mainly includes a liquid cooling plate 510, a quick-connect connector 520, a secondary liquid inlet pipe 530, and a secondary liquid outlet pipe 540. The liquid cooling plate 510 is used to contain coolant and is generally in the shape of an elongated plate, extending along the length of the busbar assembly 310. The liquid cooling plate 510 is arranged adjacent to the busbar assembly 310. A heat dissipation substrate is provided on the back of the circuit breaker 320. The heat dissipation substrate is tightly attached to the liquid cooling plate 510, and heat is removed by contact conduction through the liquid cooling plate 510. One end of the quick-connect connector 520 is fixedly mounted on the bottom of the liquid cooling plate 510, and the other end is used to detachably connect to one end of the secondary liquid inlet pipe 530 and the secondary liquid outlet pipe 540. The other ends of the secondary liquid inlet pipe 530 and the secondary liquid outlet pipe 540 are connected to the coolant distribution unit 400.

[0055] The coolant distribution unit 400 (CDU) is used to cool, distribute and regulate the coolant in the system. The coolant distribution unit 400 is arranged at the bottom of the frame 100 and includes a heat exchanger, a liquid pump and a primary side interface 410 for connecting to a cooling source.

[0056] The liquid pump inside the cooling liquid distribution unit 400 drives the secondary cooling liquid to circulate continuously. The cooling plate 510 is in close contact with the circuit breaker 320. The high temperature generated by the circuit breaker 320 is transferred to the cooling liquid in the cooling plate 510 through heat transfer. The secondary cooling liquid circulates to the cooling liquid distribution unit 400 through the secondary outlet pipe 540. Then, it exchanges heat with the primary cooling liquid through the heat exchanger, lowering the secondary cooling liquid temperature. The cooling liquid then re-enters the cooling plate 510 through the secondary inlet pipe 530, and the cycle repeats. The primary interface 410 of the cooling liquid distribution unit 400 is connected to the primary circuit in the server liquid cooling room and is re-cooled with an outdoor cooling source through the primary pipe network.

[0057] The above content is only a preferred embodiment of the present invention. For ordinary technicians in this field, many changes can be made in the specific implementation methods and application scope based on the concept of the present invention. As long as these changes do not deviate from the concept of the present invention, they all fall within the scope of protection of the present invention.

Claims

1. A display cabinet, characterized in that: include: Frame(100); A DC input unit (200) is fixedly installed in the frame (100); A DC output unit (300) includes a plurality of circuit breakers (320), wherein input ends of the circuit breakers (320) are fixedly connected to the DC input unit (200); A liquid cooling plate assembly (500) includes a liquid cooling plate (510), and the circuit breaker (320) is fixedly laid on the liquid cooling plate (510); The cooling liquid distribution unit (400) is in communication with the liquid cooling plate (510), and the cooling liquid circulates between the cooling liquid distribution unit (400) and the liquid cooling plate (510).

2. The display cabinet according to claim 1, characterized in that: The DC output unit (300) further includes a busbar assembly (310), the busbar assembly (310) being arranged adjacent to the liquid cooling plate (510) and extending along the length direction of the liquid cooling plate (510); the busbar assembly (310) is fixedly connected to an input end of the circuit breaker (320).

3. The display cabinet according to claim 2, characterized in that: The circuit breakers (320) are arranged on both sides of the busbar assembly (310) and extend in a direction perpendicular to the length direction of the liquid cooling plate (510).

4. The display cabinet according to claim 3, characterized in that: The DC output unit (300) further includes an output cable (330), wherein the output cable (330) is fixedly connected to the output end of the circuit breaker (320), and the output cable (330) is laid on the output side of the circuit breaker (320).

5. The display cabinet according to claim 4, characterized in that: A wire trough (130) is provided in the frame (100), and the output cable (330) is laid in the wire trough (130).

6. The display cabinet according to claim 5, characterized in that: The liquid cooling plate assembly (500) further comprises a secondary liquid inlet pipe (530) and a secondary liquid outlet pipe (540), one end of each of the secondary liquid inlet pipe (530) and the secondary liquid outlet pipe (540) being in communication with the liquid cooling plate (510), and the other end of each of the secondary liquid inlet pipe (530) and the secondary liquid outlet pipe (540) being in communication with the cooling liquid distribution unit (400).

7. The display cabinet according to claim 6, characterized in that: The liquid cooling plate assembly (500) further comprises a quick-connect connector (520), one end of which is fixedly mounted on the liquid cooling plate (510), and the other end of which is used for being detachably connected to the secondary side liquid inlet pipe (530) and the secondary side liquid outlet pipe (540).

8. The display cabinet according to claim 7, characterized in that: The cooling liquid distribution unit (400) comprises a heat exchanger and a primary side interface (410) for communicating with a cooling source.

9. The display cabinet according to any one of claims 1 to 8, characterized in that: The DC input unit (200) comprises at least one incoming line bar (210) and a corresponding fuse (220); one end of the fuse (220) is connected to the incoming line bar (210), and the other end is connected to the DC output unit (300).

10. The display cabinet according to claim 9, characterized in that: The DC input unit (200) further includes a partition (230), and the partition (230) is installed between two adjacent fuses (220).