Straw recycling device for agricultural environmental protection
By designing a straw treatment device for crushing and recycling mechanisms, the problems of straw compactness and moisture content adjustment are solved, straw compactness and moisture control are achieved, straw transportation and combustion efficiency are improved, and straw juice resources are recovered.
Patent Information
- Application Number
- CN202422743675.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing straw treatment device is difficult to adjust the compactness and moisture content of the straw blocks, resulting in dispersion and low combustion efficiency during transportation, and waste of resources and environmental pollution in traditional methods.
A straw recycling and treatment device including a crushing mechanism and a recycling mechanism is designed. The straw particles are squeezed through the extrusion cylinder to adjust the compactness and discharge moisture through the drainage tank. The compactness of the straw block is controlled by spring thrust, and automated control is achieved in combination with infrared sensors and adjustment components.
The adjustment of straw compactness and moisture content has been achieved, the transportation occupation space has been reduced, the combustion efficiency has been improved, and the straw juice resources have been recovered, which has improved the utilization value of straw.
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Figure CN223286247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of straw production equipment, in particular to a straw recycling and processing device for agricultural environmental protection. Background Art
[0002] As agricultural waste, straw has long been mainly treated by methods such as incineration and stacking. These methods not only waste resources but also cause environmental pollution. Traditional straw recycling devices mostly use a simple crushing function. Although they can crush the straw into small particles, the crushed straw still takes up a large space and is inconvenient to store and transport. In addition, these traditional methods cannot adjust the crushing effect and compression density when processing straw, resulting in certain limitations during use.
[0003] The prior art, such as the Chinese utility model patent with announcement number CN202322319185, discloses a "straw crushing and recycling device", which arranges a driving mechanism in a crushing box, a plurality of feeding mechanisms are respectively arranged on the driving mechanism, a crushing compression assembly is connected to a crushing box discharge port, a fixed end of the discharge assembly is arranged below the crushing box, and a crushing assembly is arranged in the crushing box to automatically bring the straw thrown into the crushing box for crushing, thereby avoiding the phenomenon of straw accumulation and blockage, and improving efficiency without stopping the machine for unblocking. The crushed straw is compressed, recovered and then discharged, simplifying the process and shortening the recycling processing time. However, this structure has defects, namely, it is difficult to adjust the compression density of the straw. At the same time, the humidity of the straw will affect the compactness of the straw block, thereby causing the straw block to spread during transportation, and the compactness and dryness of the straw will affect the fuel efficiency of the straw after the straw is used as fuel.
[0004] In addition, the compactness of existing straw pellets is often controlled by the pressure applied by a pressure mechanism. However, this method often requires electronic control, which is relatively troublesome. Utility Model Content
[0005] The purpose of the utility model is to provide a device that can adjust the compactness of straw blocks and the water content of straw, and can also recycle the juice of silage straw to fully utilize the value of straw.
[0006] In order to achieve the above technical effects, the utility model is realized through the following technical solutions: a straw recycling and processing device for agricultural environmental protection, characterized in that it includes a shell, a crushing mechanism and a recycling mechanism, the shell includes a bracket arranged at the bottom, a crushing chamber opened at the upper part of the interior, and an extrusion chamber opened at the lower part of the interior, a sieve plate is arranged between the crushing chamber and the extrusion chamber; the crushing mechanism includes a blade rotatably installed inside the crushing chamber, and the blade is adapted to the crushing chamber, two extrusion cylinders rotatably installed inside the extrusion chamber, a No. 1 gear and a No. 2 gear are rotatably installed on the outside of the shell, the No. 2 gear is fixedly connected to one side of the extrusion cylinder, a motor is fixedly installed on the outside of the shell, and the output end of the motor is connected to the No. 1 gear and the extrusion cylinder chain through a transmission belt; the recycling mechanism includes a recycling pipe fixedly installed below the shell, a recycling seat is provided below the recycling pipe, a control panel and a No. 1 push rod are fixedly installed on the recycling seat, a push frame is fixedly installed at one end of the No. 1 push rod, the push frame is slidably installed in the recycling pipe, a No. 2 push rod is fixedly installed at one end of the recycling pipe, a push block is fixedly installed at one end of the No. 2 push rod, and an adjustment component is slidably installed at the other end of the recycling pipe.
[0007] Preferably, a plurality of through holes are equidistantly provided on the extrusion cylinder, a filter is fixedly installed on the outside of the extrusion cylinder, and a drainage groove is rotatably installed inside the extrusion cylinder. The drainage groove passes through the shell and is fixedly installed on the shell.
[0008] Preferably, a discharge port is provided in the middle of the recovery tube, the discharge port is adapted to the push rack, an adjustment switch is provided inside one side of the recovery tube, a limiting groove is provided through the outside of the recovery tube, a limiting plate is provided on the outside of the recovery tube, an infrared sensor is provided on the top of the recovery tube, and the infrared sensor is parallel to the recovery tube.
[0009] Preferably, the push frame is a concave structure, the push frame is adapted to the discharge port, and the inner wall of the push frame is in contact with the inner wall of the recovery pipe.
[0010] Preferably, the adjustment assembly includes an adjustment plate slidably installed inside the recovery pipe, with limit blocks provided at both ends of the adjustment plate, the limit blocks slidably installed in the limit grooves, a sliding rod provided on one side of the limit block, the sliding rod slidably installed in the limit plate, a nut threadedly connected to the sliding rod, and a spring sleeved between the nut and the limit plate.
[0011] Preferably, the adjustment plate is adapted to the inner wall of the recovery pipe, and an adjustment rod is provided at the rear end of the adjustment plate, and the adjustment rod is coaxial with the adjustment switch.
[0012] Compared with the related art, the present invention provides the following beneficial effects:
[0013] 1. The utility model sets a recovery mechanism and uses the thrust of the spring on the adjusting plate to make the thrust of the straw particles being squeezed greater than the thrust of the spring on the adjusting plate. After the adjusting plate moves, the squeezing force on the straw particles is closed, thereby controlling the compactness of the straw particles and facilitating the adjustment of the compactness of the straw blocks.
[0014] 2. The utility model provides an extrusion cylinder, which is used to extrude the straw particles, so that the moisture in the straw is squeezed out and enters the interior of the extrusion cylinder through the through hole, and the drainage groove is used to discharge the moisture. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, a brief introduction will be given below to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of the pulverizing mechanism of the utility model;
[0018] Figure 3 This is a cross-sectional view of the pulverizing mechanism of the utility model;
[0019] Figure 4 This is a schematic diagram of the overall structure of the recycling mechanism of the utility model;
[0020] Figure 5 It is a cross-sectional view of the recovery mechanism of the utility model;
[0021] Figure 6 It is a schematic diagram of the push frame structure of the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0023] 1. Shell; 11. Bracket; 12. Crushing chamber; 13. Extrusion chamber; 14. Screen plate; 2. Crushing mechanism; 21. Blade; 22. Extrusion cylinder; 221. Through hole; 222. Filter screen; 223. Drainage trough; 23. Gear No. 1; 24. Gear No. 2; 25. Motor; 26. Transmission belt; 3. Recovery mechanism; 31. Recovery pipe; 311. Discharge port; 312. Adjustment switch; 313. Limiting slot; 314. Limiting plate; 315. Infrared sensor; 32. Recovery seat; 33. Control panel; 34. Push rod No. 1; 35. Push rack; 36. Push rod No. 2; 37. Push block; 38. Adjustment assembly; 381. Adjustment plate; 3811. Adjustment rod; 382. Limiting block; 383. Sliding rod; 384. Nut; 385. Spring. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] Example 1
[0026] See Figures 1 to 6As shown, a straw recycling and processing device for agricultural environmental protection is characterized in that it includes a shell 1, a crushing mechanism 2 and a recycling mechanism 3. The shell 1 includes a bracket 11 arranged at the bottom, a crushing chamber 12 opened at the upper part of the interior, and an extrusion chamber 13 opened at the lower part of the interior. A sieve plate 14 is provided between the crushing chamber 12 and the extrusion chamber 13; the crushing mechanism 2 includes a blade 21 rotatably installed in the crushing chamber 12, and the blade 21 is adapted to the crushing chamber 12, and two extrusion cylinders 22 rotatably installed in the extrusion chamber 13. A number one gear 23 and a number two gear 24 are rotatably installed on the outside of the shell 1, and the number two gear 24 is fixedly connected to the extrusion cylinder 22 on one side. A motor 25 is fixedly mounted on the outside of the shell 1, and the output end of the motor 25 is chain-connected to the No. 1 gear 23 and the extrusion cylinder 22 through a transmission belt 26; the recovery mechanism 3 includes a recovery pipe 31 fixedly mounted on the bottom of the shell 1, and a recovery seat 32 is provided below the recovery pipe 31, and a control panel 33 and a No. 1 push rod 34 are fixedly mounted on the recovery seat 32, and a push rack 35 is fixedly mounted on one end of the No. 1 push rod 34, and the push rack 35 is slidably mounted in the recovery pipe 31, and a No. 2 push rod 36 is fixedly mounted on one end of the recovery pipe 31, and a push block 37 is fixedly mounted on one end of the No. 2 push rod 36, and an adjustment component 38 is slidably mounted on the other end of the recovery pipe 31. The straw is crushed into small pieces by the blades 21 inside the crushing mechanism 2, and the straw particles that are not cut to a suitable size will be re-rolled into the blades 21 until they are cut to a suitable size and then enter the extrusion chamber 13 through the sieve plate 14. The straw particles entering the extrusion chamber 13 are squeezed by the two extrusion cylinders 22 to discharge excess water. The dried straw particles fall into the recovery pipe 31 and are squeezed into blocks under the action of the No. 2 push block 37. The compactness of the straw block is adjusted by the adjustment component 38.
[0027] The extrusion barrel 22 is provided with a plurality of through holes 221 at equal intervals. A filter screen 222 is fixedly mounted on the outside of the extrusion barrel 22. A drainage groove 223 is rotatably mounted inside the extrusion barrel 22. The drainage groove 223 passes through the housing 1 and is fixedly mounted on the housing 1. The through holes 221 allow the filtrate to enter the interior of the extrusion barrel 22 and be discharged from the interior of the housing 1 through the drainage groove 223.
[0028] A discharge port 311 is defined in the middle of the recovery tube 31, which is compatible with the pusher 35. An adjustment switch 312 is located within one side of the recovery tube 31. A limit slot 313 is defined through the outside of the recovery tube 31, along with a limit plate 314. An infrared sensor 315 is located at the top of the recovery tube 31, parallel to the recovery tube 31. The discharge port 311 allows the push rod 34 to push out the straw pellets. The limit slot 313 limits the movement of the adjustment plate 381, and the infrared sensor 315 located at the top monitors the height of the straw pellets.
[0029] The push frame 35 is concave in shape and fits in with the discharge port 311 , with the inner wall of the push frame 35 fitting in with the inner wall of the recovery pipe 31 . The concave push frame 35 does not hinder the pushing block 37 from squeezing the straw particles, nor does it hinder the straw particles from pushing the adjustment plate 381 .
[0030] The adjustment assembly 38 includes an adjustment plate 381 slidably mounted within the recovery tube 31. Limit blocks 382 are provided at both ends of the adjustment plate 381. The limit blocks 382 are slidably mounted within the limit slots 313. A slide rod 383 is provided on one side of the limit block 382. The slide rod 383 is slidably mounted within the limit plate 314. A nut 384 is threadedly connected to the slide rod 383, and a spring 385 is sleeved between the nut 384 and the limit plate 314. When the adjustment plate 381 is subjected to the compressive force of the straw pellets and the thrust of the straw pellets exceeds the thrust provided by the spring 385, the adjustment plate 381 moves backward, thereby closing the second push rod 36. At the same time, the distance of the nut 384 is adjusted to adjust the thrust of the spring 385 on the adjustment plate 381.
[0031] The adjustment plate 381 is adapted to the inner wall of the recovery pipe 31, and an adjustment rod 3811 is provided at the rear end of the adjustment plate 381. The adjustment rod 3811 is coaxial with the adjustment switch 312. When the adjustment plate 381 moves backward, the adjustment rod 3811 moves backward, thereby shutting off the advancement of the second push rod 36 through the adjustment switch 312.
[0032] Example 2
[0033] The crushing chamber 12 of the present invention is provided with a cutting blade 21 in cooperation with the cutting blade 21;
[0034] The push block 37 and the adjustment plate 381 of the present invention are located on both sides of the discharge port 311, and the adjustment plate 381 fits closely with the discharge port 311;
[0035] The number of teeth of the first gear 23 and the second gear 24 of the present invention are the same;
[0036] The control panel 33 of the present utility model adopts an external power supply;
[0037] The push rod, motor 25, infrared sensor 315, adjustment switch 312 and control panel 33 of the present invention are electrically connected;
[0038] The outer side of the extrusion cylinder 22 of the present invention is provided with small bumps for crushing the straw particles again;
[0039] The length of the push block 37 of the present invention is greater than the length of the bottom of the extrusion chamber 13;
[0040] The push block 37 and the adjustment plate 381 of the utility model are provided with sealing rings on the outside;
[0041] The push frame 35 of the present invention is provided with a baffle on the outside to prevent the top straw particles from falling;
[0042] The slide bar 383 of the present invention is provided with threads.
[0043] Example 3
[0044] Working principle: When recycling straw, the user puts the straw into the crushing chamber 12, and the blade 21 in the crushing chamber 12 rotates under the drive of the motor 25 to crush the straw. The crushed straw particles pass through the sieve plate 14 and enter the extrusion chamber 13. The larger straw particles are rolled up by the blade 21 again and crushed again. The straw particles entering the extrusion chamber 13 fall downward and are squeezed by the rolling extrusion cylinder 22. The moisture in the squeezed straw particles is squeezed out and passes through the through holes 221 on the outside of the extrusion cylinder 22. The straw particles are blocked by the filter screen 222 and move downward as the extrusion cylinder 22 rotates. The straw moisture entering the extrusion cylinder 22 enters the drainage groove 223 and is guided out of the housing 1 by the drainage groove 223. In addition, when squeezing the silage straw, the nutrient-rich juice can also be collected, thereby making full use of the straw resources.
[0045] The squeezed straw particles fall downward into the recovery pipe 31, and the straw particles are located in the push frame 35. When the straw particles in the recovery pipe 31 gradually accumulate until the straw particles reach the top of the recovery pipe 31 and block the infrared signal generated by the infrared sensor 315, the control panel 33 controls the second push rod 36 to push the push block 37 to move, and the push block 37 pushes the straw particles to move and cooperates with the adjustment plate 381 to squeeze the straw particles. After being squeezed, the straw particles become straw blocks. When the squeezing force on the straw blocks is greater than the thrust of the spring 385 on the adjustment plate 381, the straw The straw block is pushed by the push block 37 and also pushes the adjustment plate 381 to one side. After the adjustment plate 381 moves to one side, it drives the adjustment rod 3811 to one side, so that the adjustment rod 3811 touches the adjustment switch 312, so that the adjustment switch 312 sends a signal, causing the second push rod 36 to retract. At the same time, the first push rod 34 pushes the push frame 35 to move outward. The push frame 35 slides in the discharge port 311, thereby pushing the straw block into the recovery pipe 31, thereby separating the straw block from the inside of the recovery pipe 31, and the push frame 35 returns to its original position under the contraction of the first push rod 34.
[0046] When adjusting the thrust of the adjustment plate 381, the user rotates the nut 384 to make the nut 384 move to one side, so that the nut 384 squeezes the spring 385, and the spring 385 contracts between the nut 384 and the limit plate 314, so that the spring 385 provides a greater thrust to the adjustment plate 381, thereby making the straw block push the adjustment plate 381 with a greater thrust, thereby adjusting the tightness of the straw block.
Claims
1. A straw recycling and processing device for agricultural environmental protection, characterized in that: The invention comprises a shell (1), a crushing mechanism (2) and a recycling mechanism (3), wherein the shell (1) comprises a bracket (11) arranged at the bottom, a crushing chamber (12) provided at the upper part of the shell, and an extrusion chamber (13) provided at the lower part of the shell, wherein a screen plate (14) is provided between the crushing chamber (12) and the extrusion chamber (13); the crushing mechanism (2) comprises a blade (21) rotatably mounted inside the crushing chamber (12), and the blade (21) is adapted to the crushing chamber (12), and two extrusion cylinders (22) rotatably mounted inside the extrusion chamber (13); a first gear (23) and a second gear (24) are rotatably mounted on the outside of the shell (1), and the second gear (24) is fixedly connected to one side of the extrusion cylinder (22); a motor (25) is fixedly mounted on the outside of the shell (1), and an output end of the motor (25) is chain-connected to the first gear (23) and the extrusion cylinder (22) through a transmission belt (26); The recovery mechanism (3) comprises a recovery pipe (31) fixedly mounted below the housing (1); a recovery seat (32) is provided below the recovery pipe (31); a control panel (33) and a first push rod (34) are fixedly mounted on the recovery seat (32); a push frame (35) is fixedly mounted on one end of the first push rod (34); the push frame (35) is slidably mounted in the recovery pipe (31); a second push rod (36) is fixedly mounted on one end of the recovery pipe (31); a push block (37) is fixedly mounted on one end of the second push rod (36); and an adjustment component (38) is slidably mounted on the other end of the recovery pipe (31).
2. The agricultural straw recycling and processing device for environmental protection according to claim 1, characterized in that: The extrusion cylinder (22) is provided with a plurality of through holes (221) at equal intervals. A filter screen (222) is fixedly mounted on the outside of the extrusion cylinder (22). A drainage groove (223) is rotatably mounted inside the extrusion cylinder (22). The drainage groove (223) passes through the shell (1) and is fixedly mounted on the shell (1).
3. The agricultural straw recycling and processing device for environmental protection according to claim 1, characterized in that: A discharge port (311) is provided in the middle of the recovery pipe (31), and the discharge port (311) is adapted to the push frame (35). An adjusting switch (312) is provided inside one side of the recovery pipe (31), a limiting groove (313) is provided through the outside of the recovery pipe (31), a limiting plate (314) is provided on the outside of the recovery pipe (31), and an infrared sensor (315) is provided on the top of the recovery pipe (31), and the infrared sensor (315) is parallel to the recovery pipe (31).
4. The agricultural straw recycling and processing device for environmental protection according to claim 1, characterized in that: The push frame (35) is a concave structure, the push frame (35) is adapted to the discharge port (311), and the inner wall of the push frame (35) is in contact with the inner wall of the recovery pipe (31).
5. The agricultural straw recycling and processing device for environmental protection according to claim 1, characterized in that: The adjustment assembly (38) includes an adjustment plate (381) slidably mounted inside the recovery pipe (31), and limit blocks (382) are provided at both ends of the adjustment plate (381). The limit blocks (382) are slidably mounted in the limit grooves (313). A sliding rod (383) is provided on one side of the limit block (382), and the sliding rod (383) is slidably mounted in the limit plate (314). A nut (384) is threadedly connected to the sliding rod (383), and a spring (385) is sleeved between the nut (384) and the limit plate (314).
6. The agricultural straw recycling and processing device for environmental protection according to claim 5, characterized in that: The regulating plate (381) is adapted to the inner wall of the recovery pipe (31), and an regulating rod (3811) is provided at the rear end of the regulating plate (381), wherein the regulating rod (3811) is coaxial with the regulating switch (312).
Citation Information
Patent Citations
Straw crushing and recycling device
CN220915836U