Feed preparation device capable of monitoring pulverization in real time

By introducing transportation belts, filter belts, heating cylinders and hybrid devices into the feed feed production device, real-time monitoring and reprocessing of pulverized feed is achieved, the pulverization problem is solved, and the utilization rate and economic benefits of feed are improved.

CN223286557UActive Publication Date: 2025-09-02HEFEI YABO FARMING
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Patent Information

Application Number
CN202422548028.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

There is a phenomenon of powderization in the production process of existing feed, resulting in reduced quality and output, increasing costs and reducing profits.

Method used

A feed production device that monitors powdered pulverization in real time is designed, including a transport belt, a filter belt, an inclined baffle, a heating cylinder and a hybrid device. Real-time monitoring and reprocessing of powdered feed is achieved through screening, humidification, heating and stirring.

Benefits of technology

It improves the utilization rate of pulverized feed, reduces production costs, and improves economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feed preparation, and discloses a feed preparation device capable of monitoring pulverization in real time. The feed preparation device capable of monitoring pulverization in real time comprises a processing table, and a feed manufacturing and reprocessing mechanism is installed below the processing table. The conveying belt is arranged above the processing table, the filter belt is arranged in the middle of the conveying belt, the filter belt is in a net shape and can screen conveyed feed, the inclined baffle is arranged in front of the conveying belt, the inclined baffle is fixedly connected with the processing table through the side supporting rods and the fixing blocks, the inclined baffle is arranged, and therefore the feed can be conveniently conveyed. According to the feed screening device, the feed in transportation is blocked, the crushed and pulverized feed can be screened conveniently, meanwhile, a weighing device is arranged on the upper portion of the interior of the processing table and can conduct device weighing on the screened and pulverized feed, one side of the weighing device is connected with a display device, and the display device displays the weight of the pulverized feed; and a worker can conveniently see the breakage condition of the feed.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed preparation, in particular to a feed preparation device for real-time monitoring of pulverization. Background Art

[0002] Feed can significantly improve the production performance of livestock by providing balanced nutrition, such as increasing the output and quality of livestock products such as milk, meat, and eggs. It can also prevent diseases. Certain feed ingredients such as acidifiers and microbial additives can effectively prevent digestive tract diseases, reduce morbidity and mortality, and ensure the health of animals. For this purpose, a feed preparation device for real-time monitoring of pulverization is proposed.

[0003] The existing referenceable Chinese utility model patent has the announcement number CN206443158U, which discloses a novel low-pulverization rate feed conditioning device, belonging to the field of feed production technology. This technical solution includes a modulation device body, the modulation device body is a hollow structure, and a stirring shaft is installed inside, the two ends of the stirring shaft are installed on the side walls of the modulation device body through bearings, stirring plates are arranged at equal distances on the stirring shaft, an S-shaped heating pipe is laid inside the stirring plate, the stirring shaft is a hollow structure, and a main heating pipe is arranged inside along the length direction, and the S-shaped heating pipe is connected to the main heating pipe. In this utility model, the raw materials are further crushed by a crushing pair of rollers to facilitate uniform mixing during modulation. When in the modulation device body, steam is sprayed to the feed through multiple steam nozzles, so that the moisture in the steam is evenly distributed. At the same time, a heating pipe is arranged in the stirring plate, so that the feed is heated from the inside during modulation, accompanied by stirring, so that the heating and stirring are uniform, thereby improving the efficiency of feed modulation.

[0004] Based on the search of the above patents and combined with the equipment in the prior art, it was found that since feed will be pulverized during production and processing, more pulverization will lead to reduced quality and output of feed, and will also cause increased costs and reduced profits. The existence of these problems has affected the use of the device. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the shortcomings of the existing technology, the utility model provides a feed preparation device for real-time monitoring of pulverization, which has the advantages of feed pulverization monitoring and feed reprocessing, and solves the above technical problems.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a feed preparation device for real-time monitoring of pulverization, comprising a processing table, a feed manufacturing and reprocessing mechanism installed below the processing table, a feed pulverization monitoring mechanism installed above the processing table, the feed manufacturing and reprocessing mechanism comprising: a processing box installed below the processing table, pipes arranged side by side above the processing box, a number of sprayers arranged side by side on both sides of the pipes, and a water tank connected to the rear of the pipes, a heating cylinder for feed reprocessing installed below the processing box, and a hybrid device provided between the heating cylinders;

[0009] The feed pulverization monitoring mechanism includes: a conveyor belt installed above the processing table, a mesh filter belt is provided in the middle of the conveyor belt, and side support rods are provided on both sides of the front of the conveyor belt, and oblique baffles for feed filtering and screening are obliquely connected between the side support rods, a weighing device for displaying the pulverization ratio is provided above the interior of the processing table, and a display device is provided on the left side of the processing table.

[0010] As an optimal technical solution of the present invention, a motor is provided on the right side of the conveyor belt, and a fixed block is provided at the bottom of the side support rod, and the side support rod is fixedly connected to the processing table through the fixed block; the conveyor belt drives the feed transportation.

[0011] As the preferred technical solution of the present invention, fixed plates are provided on the front and rear sides of the processing table, and a telescopic plate is movably connected to one side of the fixed plate, and a card slot of uniform thickness is provided on the opposite side of the telescopic plate; the telescopic plate closes the bottom of the processing box.

[0012] As the preferred technical solution of the present invention, a connecting rod is connected between the heating cylinder and the hybrid device, and a second motor is provided on one side of the connecting rod. The heating cylinder is located directly below the pipeline, and the length of the processing box and the processing table are consistent; the heating cylinder heats the feed and then processes it.

[0013] As a preferred technical solution of the present invention, the width of the inclined baffle is 1.2 times that of the filter belt, and the area of ​​the filter belt is 0.7 times that of the conveyor belt; the filter belt filters substandard feed.

[0014] As the preferred technical solution of the present invention, the weighing device is located below the processing box, the fixed plate is located above the processing box, and the card slot is embedded in the inner right side of the processing table; the card slot fixes one side of the telescopic plate.

[0015] As a preferred technical solution of the present invention, the display device is connected to the left side of the weighing device, and the length of the processing box is 1.2 times that of the filter belt; the display device displays the feed pulverization situation.

[0016] Compared with the existing technology, the present invention provides a feed preparation device that monitors pulverization in real time, which has the following beneficial effects:

[0017] 1. The utility model is provided with a conveyor belt above the processing table, a filter belt is provided in the middle of the conveyor belt, and the filter belt is meshed, which can screen the transported feed, and an inclined baffle is provided in front of the conveyor belt, which is fixedly connected between the side support rods, the fixed block and the processing table. The inclined inclined baffle is used to block the feed in transit, which is convenient for screening the crushed and powdered feed. At the same time, a weighing device is provided above the interior of the processing table, which can weigh the screened and powdered feed, and a display device is connected to one side of the weighing device. The display device displays the weight of the powdered feed, which is convenient for staff to see the feed loss.

[0018] 2. The utility model is provided with a processing box at the lower part of the processing table, a pipe is provided above the processing box, a number of sprayers are provided on both sides of the pipe, and a water filling tank is provided behind the pipe. The water filling tank is used to humidify the feed by using the sprayer. At the same time, a heating cylinder and a mixing device are provided below the pipe. The heating cylinder and the mixing device stir and dry the feed, so that the feed is re-processed and the utilization rate of the powdered feed is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structural conveyor belt assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the structural processing box assembly of the utility model;

[0022] Figure 4 This is a schematic diagram of the structural processing table components of the utility model;

[0023] Among them: 1. Processing table; 11. Weighing device; 12. Fixed plate; 13. Telescopic plate; 14. Pallet slot; 2. Conveyor belt; 21. Filter belt; 22. Side support rod; 23. Fixed block; 24. Oblique baffle; 3. Motor 1; 4. Processing box; 41. Pipeline; 42. Water tank; 43. Sprayer; 44. Motor 2; 45. Heating tube; 46. Hybrid device; 5. Display device. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] See also Figure 1 - Figure 4 In this embodiment, a feed preparation device for real-time monitoring of pulverization includes a processing table 1, a feed manufacturing and reprocessing mechanism is installed below the processing table 1, a feed pulverization monitoring mechanism is installed above the processing table 1, and fixed plates 12 are provided on the front and rear sides of the processing table 1, and a telescopic plate 13 is movably connected to one side of the fixed plate 12, and a card slot 14 with uniform thickness is provided on the opposite side of the telescopic plate 13; the weighing device 11 is located below the processing box 4, and the fixed plate 12 is located above the processing box 4, and the card slot 14 is embedded in the inner right side of the processing table 1.

[0028] Specifically, a fixed plate 12 is provided on the front and rear sides of the processing table 1, and a telescopic plate 13 is movably connected to one side of the fixed plate 12. The telescopic plate 13 is pulled out from the inside of the fixed plate 12, and a card slot 14 is provided on the opposite side of the telescopic plate 13. The card slot 14 fixes the pulled-out telescopic plate 13, and the fixed plate 12 is located between the conveyor belt 2 and the processing box 4, which can isolate the powdered feed dust.

[0029] The feed pulverization monitoring mechanism includes: a conveyor belt 2 installed above the processing table 1, a mesh filter belt 21 is provided in the middle of the conveyor belt 2, and side support rods 22 are provided on both sides of the front of the conveyor belt 2, and oblique baffles 24 are obliquely connected between the side support rods 22, a weighing device 11 is provided on the upper part of the processing table 1, and a display device 5 is provided on the left side of the processing table 1; a motor 3 is provided on the right side of the conveyor belt 2, and a fixed block 23 is provided at the bottom of the side support rod 22, and the side support rod 22 is fixedly connected to the processing table 1 through the fixed block 23; the width of the oblique baffle 24 is 1.2 times that of the filter belt 21, and the area of ​​the filter belt 21 is 0.7 times that of the conveyor belt 2; the display device 5 is connected to the left side of the weighing device 11, and the length of the processing box 4 is 1.2 times that of the filter belt 21.

[0030] Specifically, a conveyor belt 2 is provided above the processing table 1, and a mesh filter belt 21 is provided in the middle of the conveyor belt 2. The conveyor belt 2 is rotated by a motor 3. During rotation, an inclined baffle 24 is provided in front of the conveyor belt 2. The inclined baffle 24 is fixedly connected to the processing table 1 through a side support rod 22 and a fixed block 23, and the inclined inclined baffle 24 can slowly transport the feed above the filter belt 21, thereby utilizing the filter belt 21 to screen the feed.

[0031] The feed manufacturing and reprocessing mechanism includes: a processing box 4 installed below the processing table 1, with pipes 41 arranged side by side above the inside of the processing box 4, and a number of sprayers 43 arranged side by side on both sides of the pipes 41, and a water tank 42 connected to the rear of the pipe 41, a heating cylinder 45 is arranged below the inside of the processing box 4, and a hybrid device 46 is arranged between the heating cylinders 45; a connecting rod is connected between the heating cylinder 45 and the hybrid device 46, and a motor 2 44 is arranged on one side of the connecting rod, the heating cylinder 45 is located directly below the pipe 41, and the length of the processing box 4 and the processing table 1 are the same.

[0032] Specifically, a processing box 4 is provided below the processing table 1. The processing box 4 unifies the powdered feed, and a pipe 41 is provided above the interior of the processing box 4. The pipe 41 is supplied with water through a water tank 42 at the rear, and a number of sprayers 43 are provided on both sides of the pipe 41. The sprayers 43 spray water in fine particles to mix the powdered feed inside the processing box 4 with water. A heating cylinder 45 and a mixing device 46 are provided below the pipe 41. The heating cylinder 45 and the mixing device 46 are provided to stir, heat and solidify the mixed feed, so that the feed is dried for secondary processing, thereby improving the utilization rate of the feed.

[0033] During use, the feed is transported through the conveyor belt 2, which is operated by a motor 3, and a mesh filter belt 21 is provided in the middle of the conveyor belt 2. The filter belt 21 screens the transported feed by size, and an inclined baffle 24 is provided in front of the conveyor belt 2. The inclined baffle 24 is fixedly connected to the processing table 1 through side support rods 22 and fixed blocks 23, and the inclined inclined baffle 24 can slowly transport the feed above the filter belt 21, thereby finely screening the feed. The feed that does not meet the standards falls into the interior of the processing box 4 through the filter belt 21, and the feed that meets the standards enters the next process through the inclined baffle 24. When the processing box 4 is processing the powdered and crushed feed, a weighing device 11 is provided at the bottom of the processing box 4. The weighing device 11 weighs the weight of the powdered feed inside the processing box 4 in real time, and then displays it through a display device 5 connected on one side, which is convenient for the staff to check in real time. The feed loss is measured, and a fixed plate 12 is provided above the processing box 4. A telescopic plate 13 is movably connected to one side of the fixed plate 12. The telescopic plate 13 is pulled out from the inside of the fixed plate 12 and installed in the inside of the card slot 14 to seal the gap between the processing box 4 and the conveyor belt 2 to prevent the powdered feed from floating out. When the feed transportation is completed, a pipe 41 is provided above the inside of the processing box 4. The pipe 41 is supplied with water through the water tank 42 at the rear, and a number of sprayers 43 are provided on both sides of the pipe 41. The sprayers 43 spray water to mix the feed and water inside the processing box 4, and a heating cylinder 45 and a mixing device 46 are provided below the pipe 41. The heating cylinder 45 and the mixing device 46 are set to stir, heat and solidify the mixed feed, so that the feed is dried and solidified for the second time, and the powdered feed is reused, which can reduce production costs and improve the economic benefits of feed sales.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A feed preparation device for real-time monitoring of pulverization, comprising a processing table (1), a feed manufacturing and reprocessing mechanism installed below the processing table (1), and a feed pulverization monitoring mechanism installed above the processing table (1), characterized in that: The feed manufacturing and reprocessing mechanism comprises: a processing box (4) installed below the processing table (1); pipes (41) are arranged side by side on the upper part of the processing box (4); a number of sprayers (43) are arranged side by side on both sides of the pipes (41); a water filling box (42) is connected to the rear of the pipes (41); a heating cylinder (45) is arranged below the processing box (4); and a mixing device (46) is arranged between the heating cylinders (45); The feed pulverization monitoring mechanism comprises: a conveyor belt (2) installed above the processing table (1), a mesh filter belt (21) is provided in the middle of the conveyor belt (2), side support rods (22) are provided on both sides in front of the conveyor belt (2), and oblique baffles (24) are obliquely connected between the side support rods (22), a weighing device (11) is provided above the interior of the processing table (1), and a display device (5) is provided on the left side of the processing table (1).

2. A feed preparation device for real-time monitoring of pulverization according to claim 1, characterized in that: A motor (3) is provided on the right side of the conveyor belt (2), and a fixing block (23) is provided at the bottom of the side support rod (22), and the side support rod (22) is fixedly connected to the processing table (1) through the fixing block (23).

3. A feed preparation device for real-time monitoring of pulverization according to claim 1, characterized in that: The processing table (1) is provided with a fixed plate (12) on both the front and rear sides, and a telescopic plate (13) is movably connected to one side of the fixed plate (12), and a card slot (14) with uniform thickness is provided on the opposite side of the telescopic plate (13).

4. A feed preparation device for real-time monitoring of pulverization according to claim 1, characterized in that: A connecting rod is connected between the heating cylinder (45) and the hybrid device (46), and a second motor (44) is provided on one side of the connecting rod. The heating cylinder (45) is located directly below the pipeline (41), and the processing box (4) and the processing table (1) have the same length.

5. The feed preparation device for real-time monitoring of pulverization according to claim 1, characterized in that: The width of the inclined baffle (24) is 1.2 times larger than that of the filter belt (21), and the area of ​​the filter belt (21) is 0.7 times larger than that of the conveyor belt (2).

6. A feed preparation device for real-time monitoring of pulverization according to claim 3, characterized in that: The weighing device (11) is located below the processing box (4), the fixing plate (12) is located above the processing box (4), and the clamping plate groove (14) is embedded in the right side of the interior of the processing table (1).

7. The feed preparation device for real-time monitoring of pulverization according to claim 2, characterized in that: The display device (5) is connected to the left side of the weighing device (11), and the length of the processing box (4) is 1.2 times longer than the filter belt (21).

Citation Information

Patent Citations

  • Novel low pulverization rate fodder conditioning device

    CN206443158U