Impurity separating and filtering device for shampoo production
By designing an automated filter cleaning device, the problem of easy clogging of the filter is solved, the filtration efficiency of shampoo production is improved, and the need for manual cleaning is reduced.
Patent Information
- Application Number
- CN202422685817.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-05
AI Technical Summary
During the existing shampoo production process, the filter screen is easily stuck by impurities, causing blockage, reducing filtration efficiency, and cleaning the filter screen requires a lot of manpower and time.
An impurity separation filter device including a processing tube, an extrusion mechanism, a filter mesh and a cleaning mechanism is designed. Through the cooperation of rotating components, moving components, brushes and flushing components, automatic cleaning of the filter mesh is achieved, impurity adhesion is reduced, and filtration efficiency is improved.
It realizes convenient and efficient cleaning of the filter, reduces manual disassembly and assembly processes, improves the filtration efficiency of shampoo, and reduces the workload of operators.
Smart Images

Figure CN223287705U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shampoo impurity removal, in particular to an impurity separation and filtering device for shampoo production. Background Art
[0002] Shampoo, also known as shampoo or lotion, is the most widely used hair care product and one of the most commonly used hair cosmetics. It is used to wash away the oil secreted by the human body, sweat, cells shed on the scalp, as well as foreign dust, microorganisms, styling product residues and bad odors attached to the scalp and hair, keeping the scalp and hair clean and beautiful.
[0003] During the production of shampoo, impurities are present and need to be filtered. Filters are generally used to block the impurities. However, after a long period of accumulation, the impurities tend to adhere to the filter, causing contamination and clogging of the filter, greatly reducing the filtration efficiency and causing certain inconveniences in shampoo production. Since shampoo is relatively viscous, impurities stick to the filter through the shampoo. Operators need to disassemble and clean the filter, which consumes a lot of manpower and time, and also affects the filtration efficiency of the shampoo. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In order to solve the above-mentioned problems of the prior art, the utility model provides an impurity separation and filtration device for shampoo production, which can clean the filter more conveniently and efficiently, reduce impurities sticking on the filter, so that shampoo can be better filtered through the filter, reduce manual disassembly and cleaning processes, and thus improve filtration efficiency.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0008] An impurity separation and filtration device for shampoo production, comprising a processing tube, an extrusion mechanism, a filter screen, and a cleaning mechanism. The processing tube is provided with the extrusion mechanism at one end, and a discharge port is provided at the other end of the processing tube. The filter screen is laid on the discharge port. The cleaning mechanism is provided on a side of the processing tube near the discharge port and is movably connected to the filter screen. The processing tube is provided with a feed port on a side near the extrusion mechanism. A sewage outlet is provided at the lower portion of the processing tube near the filter screen. A valve body is provided inside the sewage outlet.
[0009] The cleaning mechanism includes a rotating component, a moving component, a mounting plate, a brush and a flushing component. The rotating component is sleeved on the outside of the processing tube and connected to the processing tube. The rotating component is driven and connected to the moving component. The moving component is driven and connected to the mounting plate. The brush is laid on a side of the mounting plate close to the filter. A mounting groove compatible with the flushing component is provided in the middle of the mounting plate, and the flushing component is provided inside the mounting groove.
[0010] Furthermore, the rotating assembly includes a fixed seat, a first rotating drive member, a first gear, a second gear and a turntable. The fixed seat is sleeved on the outer surface of the processing tube and fixedly connected to the processing tube. One side of the turntable is sleeved on the outside of the processing tube and rotatably connected to the processing tube. The moving assembly is connected to the other side of the turntable. The first gear is sleeved on the outside of the turntable. The second gear is rotatably connected to the fixed seat. The first gear is meshed with the second gear. The first rotating drive member is drivingly connected to the second gear.
[0011] Furthermore, the moving assembly includes a second rotating drive member, a screw, a slide rail and a slider, one end of the slide rail is fixedly connected to the turntable, one side of the slider is slidably connected to the slide rail, and the other side of the slider is connected to the mounting plate. The screw rod is passed through the middle of the slider and is rotatably connected to the slide rail, and the second rotating drive member is drivingly connected to the screw rod.
[0012] Furthermore, the flushing assembly includes a water pump, a main pipe, a diversion pipe and several nozzles. The diversion pipe is inserted inside the installation groove. Several nozzles are provided on the side of the diversion pipe close to the filter. The side of the diversion pipe away from the filter is connected to the water pump through the main pipe.
[0013] Furthermore, the extrusion mechanism includes a linear drive member and an extrusion head, the extrusion head is slidably connected to the inner wall of the processing tube, and the linear drive member is linearly driven to the extrusion head.
[0014] Furthermore, it also includes a base, and the base is provided on the lower surface of the processing tube and the linear drive component.
[0015] Furthermore, it also includes a feed hopper, and the feed port is fixedly connected to the feed hopper.
[0016] Furthermore, it also includes a PLC controller, which is electrically connected to the extruder and the cleaning mechanism respectively.
[0017] (3) Beneficial effects
[0018] The beneficial effects of the present invention are as follows: when it is necessary to separate impurities from shampoo, the shampoo can be fed into the processing tube through the feed port, and then the squeezing mechanism is operated to drive the shampoo to be squeezed toward the discharge port, and the shampoo passes through the filter and is discharged from the outside of the processing tube, while the impurities continue to remain in the processing tube and stick to the side of the filter close to the squeezing mechanism. When it is necessary to remove the impurities stuck on the filter, the moving component can be operated in advance to move the mounting plate toward the middle of the filter, and then the flushing component can be operated to flush the filter, so that the impurities originally stuck to the filter fall off into the processing tube, and then the rotating component can be operated continuously. And the moving component, so that the rotating component drives the mounting plate to make a circular motion, so that the filter is fully flushed, and the moving component drives the brush to move back and forth through the mounting plate, so that the brush can scrub the filter, so that impurities can be better separated from the filter. When the cleaning is completed, the valve body can be operated to open the drain port, and then the impurities are discharged from the outside of the device along with the water. When the filter is cleaned, the mounting plate is reset so that the cleaning mechanism will not affect the discharge of shampoo, thereby making it more convenient and efficient to clean the filter, reducing impurities sticking to the filter, so that the shampoo can be better filtered through the filter, reducing the manual disassembly and cleaning process, and thus improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an impurity separation and filtration device for shampoo production according to an embodiment of the present utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of an impurity separation and filtration device for shampoo production according to an embodiment of the present utility model;
[0021] Figure 3 This is a cross-sectional view of the overall structure of the impurity separation and filtration device for shampoo production according to an embodiment of the present utility model;
[0022] Figure 4 This is a schematic diagram of a cleaning mechanism of an impurity separation and filtration device for shampoo production according to an embodiment of the present invention;
[0023] Figure 5 This is a schematic diagram of a cleaning mechanism of an impurity separation and filtration device for shampoo production according to an embodiment of the present invention;
[0024] [Description of Reference Numerals]
[0025] Linear drive member 1, feed hopper 2, cleaning mechanism 3, filter screen 4, processing tube 5, base 6, extrusion head 7, sewage outlet 8, valve body 9, fixed seat 301, second rotating drive member 302, slide rail 303, screw 304, first rotating drive member 305, second gear 306, first gear 307, turntable 308, water pump 309, slider 310, mounting plate 311, nozzle 312, brush 313, diverter pipe 314. DETAILED DESCRIPTION
[0026] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0027] Please refer to Figures 1 to 5 As shown, the present invention is an impurity separation and filtration device for shampoo production, comprising a processing tube 5, an extrusion mechanism, a filter screen 4, and a cleaning mechanism 3. The processing tube 5 is provided with an extrusion mechanism at one end, and a discharge port is provided at the other end of the processing tube 5. The filter screen 4 is laid on the discharge port. The cleaning mechanism 3 is provided on a side of the processing tube 5 close to the discharge port and is movably connected to the filter screen 4. The processing tube 5 is provided with a feed port on a side close to the extrusion mechanism. A sewage outlet 8 is provided at the lower portion of the processing tube 5 close to the filter screen 4. A valve body 9 is provided inside the sewage outlet 8.
[0028] The cleaning mechanism 3 includes a rotating component, a moving component, a mounting plate 311, a brush 313 and a flushing component. The rotating component is sleeved on the outside of the processing tube 5 and connected to the processing tube 5. The rotating component is driven and connected to the moving component. The moving component is driven and connected to the mounting plate 311. The brush 313 is laid on the side of the mounting plate 311 close to the filter 4. A mounting groove compatible with the flushing component is provided in the middle of the mounting plate 311, and the flushing component is provided inside the mounting groove.
[0029] The working principle of the present invention is as follows: when it is necessary to separate impurities from shampoo, the shampoo can be put into the processing tube 5 through the feed port, and then the squeezing mechanism is operated to drive the shampoo to be squeezed toward the discharge port. The shampoo passes through the filter 4 and is discharged from the outside of the processing tube 5, while the impurities continue to remain in the processing tube 5 and stick to the side of the filter 4 close to the squeezing mechanism. When it is necessary to remove the impurities stuck on the filter 4, the moving component can be operated in advance to move the mounting plate 311 toward the middle of the filter 4, and then the flushing component can be operated to flush the filter 4, thereby removing the impurities that were originally stuck on the filter 4. The impurities stuck to the filter 4 fall off into the inside of the treatment cylinder, and then the rotating component and the moving component continue to operate, so that the rotating component drives the mounting plate 311 to perform a circular motion, so that the filter 4 is fully flushed, and the moving component drives the brush 313 to run back and forth through the mounting plate 311, so that the brush 313 can brush the filter 4, so that the impurities can be better separated from the filter 4. When the cleaning is completed, the valve body 9 can be operated to open the drain port 8, and then the impurities are discharged to the outside of the device along with the water. When the filter 4 is cleaned, the mounting plate 311 is reset, so that the cleaning mechanism 3 will not affect the discharge of shampoo.
[0030] Furthermore, the rotating assembly includes a fixed seat 301, a first rotating drive member 305, a first gear 307, a second gear 306 and a turntable 308. The fixed seat 301 is sleeved on the outer surface of the processing tube 5 and is fixedly connected to the processing tube 5. One side of the turntable 308 is sleeved on the outside of the processing tube 5 and is rotatably connected to the processing tube 5. The moving assembly is connected to the other side of the turntable 308. The first gear 307 is sleeved on the outside of the turntable 308. The second gear 306 is rotatably connected to the fixed seat 301. The first gear 307 is meshed with the second gear 306. The first rotating drive member 305 is drivingly connected to the second gear 306.
[0031] From the above description, it can be seen that when the filter 4 needs to be thoroughly cleaned, the mounting plate 311 can be moved to a suitable position in advance, and then the first rotating drive member 305 is operated, so that the first rotating drive member 305 drives the first gear 307 to rotate through the second gear 306, so that the first gear 307 drives the mounting plate 311 to perform a circular operation through the turntable 308. While the mounting plate performs a circular motion, the filter 4 is thoroughly cleaned by the brush 313 and the flushing assembly.
[0032] Furthermore, the moving assembly includes a second rotating drive member 302, a screw 304, a slide rail 303 and a slider 310, one end of the slide rail 303 is fixedly connected to the turntable 308, one side of the slider 310 is slidably connected to the slide rail 303, and the other side of the slider 310 is connected to the mounting plate 311. The screw 304 is passed through the middle of the slider 310 and is rotatably connected to the slide rail 303, and the second rotating drive member 302 is drivingly connected to the screw 304.
[0033] From the above description, it can be seen that when the filter 4 needs to be cleaned, the second rotating drive member 302 can be operated, so that the second rotating drive member 302 drives the slider 310 to move through the screw 304, so that the slider 310 drives the mounting plate 311 to move toward the center of the filter 4, so that the brush 313 and the flushing component on the mounting plate 311 can better contact the filter 4. When the brush 313 needs to brush the filter 4, the screw 304 can be driven by the second rotating drive member 302 to rotate forward and reverse, so that the mounting plate 311 moves back and forth, so that the brush 313 can better brush the filter 4.
[0034] Furthermore, the flushing assembly includes a water pump 309, a main pipe, a diversion pipe 314 and several nozzles 312. The diversion pipe 314 is inserted inside the installation groove. Several nozzles 312 are provided on the side of the diversion pipe 314 close to the filter 4. The side of the diversion pipe 314 away from the filter 4 is connected to the water pump 309 through the main pipe.
[0035] From the above description, it can be seen that when the filter 4 needs to be flushed, the water pump 309 can be operated to allow the water pump 309 to introduce clean water into the main pipe, and then transport it to each nozzle 312 through the diversion pipe 314, and spray water in the direction of the filter 4. The impurities on the side of the filter 4 close to the extrusion mechanism are separated from the filter 4 by flushing water and fall into the treatment pipe 5. When the cleaning is completed, the impurities and the cleaned sewage are discharged from the outside of the device through the sewage outlet 8.
[0036] Furthermore, the extrusion mechanism includes a linear drive member 1 and an extrusion head 7. The extrusion head 7 is slidably connected to the inner wall of the processing tube 5. The linear drive member 1 is linearly driven and connected to the extrusion head 7.
[0037] From the above description, it can be seen that when shampoo needs to be filtered, the shampoo can be put into the processing tube 5 through the feed port in advance, and then the linear drive member 1 is operated to drive the shampoo to move toward the discharge port through the extrusion head 7. Then, the shampoo passes through the filter screen 4 under the pressure of the extrusion head 7 and is discharged outside the device for collection, while impurities remain in the processing tube 5.
[0038] Furthermore, a base 6 is included, and the base 6 is provided on the lower surface of the processing tube 5 and the linear drive member 1.
[0039] From the above description, it can be seen that this is conducive to more stable operation of the device.
[0040] Furthermore, it also includes a feed hopper 2, and the feed port is fixedly connected to the feed hopper 2.
[0041] As can be seen from the above description, it is beneficial for shampoo to be better added into the processing tube 5 through the feed hopper 2.
[0042] Furthermore, a PLC controller is included, and the PLC controller is electrically connected to the extruder and the cleaning mechanism 3 respectively.
[0043] From the above description, it can be seen that it is beneficial to adjust the parameters of the impurity separation and filtering device through the PLC controller, and it is more convenient for operators to operate the impurity separation and filtering device.
[0044] Example 1
[0045] Please refer to Figures 1 to 5 , an impurity separation and filtration device for shampoo production, comprising a processing tube 5, an extrusion mechanism, a filter screen 4 and a cleaning mechanism 3, wherein one end of the processing tube 5 is provided with an extrusion mechanism, the other end of the processing tube 5 is provided with a discharge port, the discharge port is covered with the filter screen 4, the cleaning mechanism 3 is provided on a side of the processing tube 5 close to the discharge port, and is movably connected to the filter screen 4, the side of the processing tube 5 close to the extrusion mechanism is provided with a feed port, the lower part of the processing tube 5 close to the filter screen 4 is provided with a sewage outlet 8, and a valve body 9 is provided inside the sewage outlet 8;
[0046] The cleaning mechanism 3 includes a rotating assembly, a moving assembly, a mounting plate 311, a brush 313 and a flushing assembly. The rotating assembly is sleeved on the outside of the treatment tube 5 and connected to the treatment tube 5. The rotating assembly is driven and connected to the moving assembly, and the moving assembly is driven and connected to the mounting plate 311. The brush 313 is laid on a side of the mounting plate 311 close to the filter screen 4. A mounting groove adapted to the flushing assembly is provided in the middle of the mounting plate 311, and the flushing assembly is provided inside the mounting groove.
[0047] The valve body 9 is a stop valve;
[0048] The rotating assembly includes a fixed base 301, a first rotating driving member 305, a first gear 307, a second gear 306 and a turntable 308. The fixed base 301 is sleeved on the outer surface of the processing tube 5 and is fixedly connected to the processing tube 5. One side of the turntable 308 is sleeved on the outside of the processing tube 5 and is rotatably connected to the processing tube 5. The moving assembly is connected to the other side of the turntable 308. The first gear 307 is sleeved on the outside of the turntable 308. The second gear 306 is rotatably connected to the fixed base 301. The first gear 307 is meshed with the second gear 306. The first rotating driving member 305 is drivingly connected to the second gear 306.
[0049] The fixing seat 301 is provided with a movable groove adapted to the first gear 307 and the second gear 306 , and the first gear 307 and the second gear 306 are movably connected in the movable groove;
[0050] The first rotating drive member 305 is a servo motor, which is advantageous in utilizing the self-locking effect of the servo motor to fix the mounting plate 311 above the filter screen 4 so that the cleaning mechanism 3 does not affect the impurity filtering process;
[0051] The moving assembly includes a second rotating drive member 302, a screw 304, a slide rail 303 and a slider 310. One end of the slide rail 303 is fixedly connected to the turntable 308, one side of the slider 310 is slidably connected to the slide rail 303, and the other side of the slider 310 is connected to the mounting plate 311. The screw 304 is provided in the middle of the slider 310 and is rotatably connected to the slide rail 303. The second rotating drive member 302 is drivingly connected to the screw 304.
[0052] A through hole is provided in the middle of the slider 310, and an internal thread adapted to the screw rod 304 is provided inside the through hole, and the internal thread is engaged with the screw rod 304;
[0053] The second rotation driving member 302 is a motor;
[0054] The flushing assembly includes a water pump 309, a main pipe, a diverter pipe 314, and a plurality of nozzles 312. The diverter pipe 314 is inserted into the mounting groove. The diverter pipe 314 is provided with a plurality of nozzles 312 on the side close to the filter screen 4. The diverter pipe 314 is connected to the water pump 309 via the main pipe on the side away from the filter screen 4.
[0055] The extrusion mechanism includes a linear drive member 1 and an extrusion head 7, wherein the extrusion head 7 is slidably connected to the inner wall of the processing tube 5, and the linear drive member 1 is linearly driven and connected to the extrusion head 7;
[0056] The linear drive member 1 is a hydraulic cylinder;
[0057] It also includes a base 6, and the base 6 is provided on the lower surface of the processing tube 5 and the linear drive member 1;
[0058] The base 6 is welded to the processing tube 5 and supports the linear drive member 1.
[0059] It also includes a feed hopper 2, and the feed port is fixedly connected to the feed hopper 2 by welding;
[0060] It also includes a PLC controller, which is electrically connected to the extruder and the cleaning mechanism 3 respectively;
[0061] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the linear drive member 1, the first rotation drive member 305, the second rotation drive member 302, the valve body 9 and the water pump 309 respectively.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0063] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. An impurity separation and filtration device for shampoo production, characterized by: The invention comprises a processing tube, an extrusion mechanism, a filter screen and a cleaning mechanism, wherein one end of the processing tube is provided with an extrusion mechanism, the other end of the processing tube is provided with a discharge port, the discharge port is covered with the filter screen, the cleaning mechanism is provided on a side of the processing tube close to the discharge port and is movably connected to the filter screen, the side of the processing tube close to the extrusion mechanism is provided with a feed port, the lower part of the processing tube close to the filter screen is provided with a sewage outlet, and a valve body is provided inside the sewage outlet; The cleaning mechanism includes a rotating component, a moving component, a mounting plate, a brush and a flushing component. The rotating component is sleeved on the outside of the processing tube and connected to the processing tube. The rotating component is driven and connected to the moving component. The moving component is driven and connected to the mounting plate. The brush is laid on a side of the mounting plate close to the filter. A mounting groove compatible with the flushing component is provided in the middle of the mounting plate, and the flushing component is provided inside the mounting groove.
2. The impurity separation and filtration device for shampoo production according to claim 1, characterized in that: The rotating assembly includes a fixed seat, a first rotating drive member, a first gear, a second gear and a turntable. The fixed seat is sleeved on the outer surface of the processing tube and fixedly connected to the processing tube. One side of the turntable is sleeved on the outside of the processing tube and rotatably connected to the processing tube. The moving assembly is connected to the other side of the turntable. The first gear is sleeved on the outside of the turntable. The second gear is rotatably connected to the fixed seat. The first gear is meshed with the second gear. The first rotating drive member is drivingly connected to the second gear.
3. The impurity separation and filtration device for shampoo production according to claim 2, characterized in that: The moving assembly includes a second rotating drive member, a screw, a slide rail and a slider. One end of the slide rail is fixedly connected to the turntable, one side of the slider is slidably connected to the slide rail, and the other side of the slider is connected to the mounting plate. The screw rod passes through the middle of the slider and is rotatably connected to the slide rail. The second rotating drive member is drivingly connected to the screw rod.
4. The impurity separation and filtration device for shampoo production according to claim 1, characterized in that: The flushing assembly includes a water pump, a main pipe, a diversion pipe and several nozzles. The diversion pipe is inserted into the installation groove. Several nozzles are provided on the side of the diversion pipe close to the filter. The side of the diversion pipe away from the filter is connected to the water pump through the main pipe.
5. The impurity separation and filtration device for shampoo production according to claim 1, characterized in that: The extrusion mechanism includes a linear driving member and an extrusion head. The extrusion head is slidably connected to the inner wall of the processing tube, and the linear driving member is linearly driven to the extrusion head.
6. The impurity separation and filtration device for shampoo production according to claim 5, characterized in that: It also includes a base, and the base is provided on the lower surface of the processing tube and the linear drive member.
7. The impurity separation and filtration device for shampoo production according to claim 1, characterized in that: It also includes a feed hopper, which is fixedly connected to the feed port.
8. The impurity separation and filtration device for shampoo production according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the extruder and the cleaning mechanism respectively.