Sampling device of coating machine

By introducing a combined structure of filter cartridge and vacuum suction box into the sampling device of the coater, the problem of dust contamination and blockage of the vacuum generator is solved, and the sealed and dust-free sampling is achieved, and the cleanliness of the device and the environment is protected.

CN223287794UActive Publication Date: 2025-09-02青岛百洋制药有限公司
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Patent Information

Application Number
CN202422266996.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-02
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The vacuum generator of the existing coater sampling device is easily contaminated and blocked by dust during operation, and it causes pollution to the external air environment.

Method used

A coater sampling device is designed, using a combined structure of vacuum suction box, filter cartridge and vacuum generator. The filter element is used to filter dust to prevent the dust from directly contacting the vacuum generator. Automatic sampling is achieved through mechanical gear transmission components to ensure the stable operation of the device.

Benefits of technology

Effectively prevent internal pollution and blockage of the vacuum generator, protect the external air environment, ensure the sealing and dust-free sampling process, and improve the reliability and environmental protection of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223287794U_ABST
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Abstract

The utility model relates to the technical field of coating machines, in particular to a coating machine sampling device which comprises a coating machine body, a machine cover and a sampling device body, the machine cover is fixedly installed at one end of the coating machine body, and the sampling device body is arranged on the side, away from the coating machine body, of the machine cover. The sampling device main body comprises a vacuum material suction box which is fixedly mounted on the machine cover through a mounting and fixing assembly, a sampling pipe is movably mounted on one side, close to the machine cover, of the vacuum material suction box through a mechanical gear transmission assembly, and a vacuum generation assembly is arranged on the top surface of the vacuum material suction box; the vacuum generation assembly comprises a filter cartridge which is installed on the top surface of the vacuum suction box in a penetrating manner, a filter element is embedded in the filter cartridge, a cartridge cover is spirally installed at the top end of the filter cartridge, and sucked air containing a large amount of dust in the coating machine can be filtered through the design of the vacuum generation assembly; the interior of the vacuum generator body is prevented from being polluted and even blocked, and meanwhile the external air environment is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a sampling device for coating machines. Background Art

[0002] The main function of the coating machine is to provide uniform outer coating and polishing for the formed chips in the pharmaceutical industry. It can also be used for candy machine pilling or coating in the food industry. The application of the coating machine is not limited to the pharmaceutical and food industries. It can also be used for granulation, drying, pilling, coating, hot melt coating, spray drying, mixing and other operations. It is suitable for a wide range of processing from powdered materials to micro-pills. At the same time, in the coating process, sampling is an important link to ensure the quality control of the coating process and the adjustment of productivity.

[0003] After searching, announcement number CN211514417U discloses a coating machine sampling device and a coating machine. The coating machine sampling device and the coating machine utilize a combined structure of a suction component and a rotating drive component. Under the dual action of negative pressure and gravity, the material in the internal space of the coating machine is taken out along the sampling tube and stored in the hopper for sampling and testing. The sampling process is under closed conditions, avoiding contact with the external environment during the production process, and can realize closed dust-free production and sampling. The overall structure is simple, easy to operate, and low in cost. However, there are still certain defects and deficiencies that need to be optimized. The specific defects and deficiencies are as follows: The vacuum generator in the coating machine sampling device is in direct contact with the air containing a large amount of dust in the coating machine during operation, which can easily cause pollution or even blockage to the inside of the vacuum generator, and will also cause certain pollution to the external air environment. Utility Model Content

[0004] The purpose of the utility model is to provide a coating machine sampling device, which effectively solves the technical problem that the vacuum generator in the existing coating machine sampling device is in direct contact with the air containing a large amount of dust in the coating machine during operation, which easily causes pollution or even blockage to the interior of the vacuum generator, and also causes certain pollution to the external air environment.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A coating machine sampling device comprises a coating machine body, a machine cover and a sampling device body, wherein the machine cover is fixedly installed at one end of the coating machine body, and the sampling device body is provided on the side of the machine cover away from the coating machine body, and the sampling device body comprises a vacuum suction box fixedly installed on the machine cover by an installation and fixing assembly, and a sampling tube is movably installed on the side of the vacuum suction box close to the machine cover through a mechanical gear transmission assembly, and a vacuum generating assembly is provided on the top surface of the vacuum suction box, and the vacuum generating assembly comprises a filter cartridge installed through the top surface of the vacuum suction box, a filter core is embedded in the interior of the filter cartridge, a cartridge cover is spirally installed on the top end of the filter cartridge, a connecting vacuum tube is fixedly installed at the center of the top surface of the cartridge cover, and a vacuum generator body is spirally installed on the top end of the connecting vacuum tube.

[0007] As a preferred solution of the present invention, a vacuum suction end is provided at the bottom end of the vacuum generator body, and a compression intake end and a diffusion exhaust end are respectively provided at both ends of the vacuum generator body.

[0008] As a preferred solution of the present invention, the sampling tube is arranged in an arc shape, and the end of the sampling tube away from the vacuum suction box passes through the interior of the machine cover and extends to the interior of the coating machine body. The end of the sampling tube close to the vacuum suction box is fixedly connected to a limiting ring.

[0009] As a preferred solution of the present invention, the mechanical gear transmission assembly includes a driven gear sleeved on the outer surface of the sampling tube, the top of the driven gear is meshedly connected with a driving gear, and a gear drive motor is provided on the side of the driving gear away from the machine cover, and the gear drive motor is fixedly mounted on the top surface of the vacuum suction box through a motor mounting base.

[0010] As a preferred solution of the present invention, an air hole is provided on the top surface of the vacuum suction box near the vacuum generating assembly, a hopper is fixedly installed at the bottom center of the vacuum suction box, and a discharge pipe with a valve is fixedly installed at the bottom end of the hopper.

[0011] As a preferred solution of the present invention, the mounting and fixing assembly includes a first mounting bracket and a second mounting bracket fixedly mounted on both sides of the bottom of the vacuum suction box. The first mounting bracket and the second mounting bracket are fixedly connected by a connecting rod. The connecting rod passes through the interior of the machine cover at one end close to the coating machine body, and the connecting rod and the machine cover are fixedly connected by a fixing nut.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the utility model, a vacuum state is formed by the provided vacuum generator body under the action of a compressed high-speed jet. At this time, under the action of the pressure difference, the material is sucked into the interior of the vacuum suction box, and at the same time, the air containing dust enters the interior of the filter cylinder and is filtered under the action of the filter element, and is then discharged by the vacuum generator body. The design of the vacuum generating assembly can filter the air containing a large amount of dust in the coating machine, avoiding pollution or even blockage of the interior of the vacuum generator body, and at the same time is beneficial to protecting the external air environment, thereby effectively solving the problems raised in the above-mentioned background technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the sampling device in the present invention;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the installation and fixing components in the present utility model;

[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the mechanical gear transmission assembly in the present utility model;

[0018] Figure 5 This is a schematic diagram of the expanded three-dimensional structure of the vacuum generating component in the present invention.

[0019] In the figure: 1. Coating machine body; 2. Machine cover; 3. Sampling device body; 31. Mounting and fixing assembly; 311. First mounting bracket; 312. Second mounting bracket; 313. Connecting rod; 314. Fixing nut; 32. Vacuum suction box; 321. Air hole; 322. Hopper; 323. Discharge pipe with valve; 33. Mechanical gear transmission assembly; 331. Driven gear; 332. Driving gear; 333. Gear drive motor; 334. Motor mounting base; 34. Sampling tube; 341. Limiting ring; 35. Vacuum generating assembly; 351. Filter cartridge; 352. Filter element; 353. Cartridge cover; 354. Connecting vacuum tube; 355. Vacuum generator body; 3551. Vacuum suction end; 3552. Compression inlet end; 3553. Diffuser exhaust end. DETAILED DESCRIPTION

[0020] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] Example:

[0022] The present invention provides a coating machine sampling device and a coating machine, which effectively solve the technical problem that the existing coating machine sampling device and the vacuum generator in the coating machine directly contact the air containing a large amount of dust in the coating machine during operation, which easily causes pollution or even blockage to the interior of the vacuum generator, and also causes certain pollution to the external air environment.

[0023] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0024] A coating machine sampling device comprises a coating machine body 1, a machine cover 2 and a sampling device body 3. The machine cover 2 is fixedly mounted on one end of the coating machine body 1, and the sampling device body 3 is arranged on a side of the machine cover 2 away from the coating machine body 1.

[0025] Among them, the sampling device body 3 includes a vacuum suction box 32 fixedly installed on the machine cover 2 through an installation and fixing component 31, and a sampling tube 34 is movably installed on the side of the vacuum suction box 32 close to the machine cover 2 through a mechanical gear transmission component 33. The top surface of the vacuum suction box 32 is provided with a vacuum generating component 35, and the vacuum generating component 35 includes a filter cartridge 351 installed through the top surface of the vacuum suction box 32, and a filter core 352 is embedded in the interior of the filter cartridge 351. A cartridge cover 353 is spirally installed on the top of the filter cartridge 351, and a connecting vacuum tube 354 is fixedly installed at the center of the top surface of the cartridge cover 353. A vacuum generator body 355 is spirally installed on the top of the connecting vacuum tube 354. A vacuum suction end 3551 is provided at the bottom end of the vacuum generator body 355, and compressed air inlet ports are provided at both ends of the vacuum generator body 355. The end 3552 and the diffuser exhaust end 3553 are connected to the compressed air inlet end 3552 and the external compressed air source, and then a vacuum state is formed under the action of the compressed high-speed jet through the set vacuum generator body 355. At this time, under the action of the pressure difference, the material inside the coating machine body 1 is sucked into the interior of the vacuum suction box 32 through the sampling tube 34. At the same time, the air containing dust enters the interior of the filter cylinder 351 and is filtered under the action of the filter core 352, and then discharged by the vacuum generator body 355. By filtering the air containing a large amount of dust in the coating machine that is sucked in, pollution or even blockage of the interior of the vacuum generator body 355 is avoided, and it is beneficial to protect the external air environment. At the same time, the filter cylinder 351 and the cylinder cover 353 are provided to facilitate the replacement of the filter core 352.

[0026] In addition, in this embodiment, please refer to Figure 3The installation and fixing component 31 includes a first mounting bracket 311 and a second mounting bracket 312 fixedly mounted on both sides of the bottom of the vacuum suction box 32. The first mounting bracket 311 and the second mounting bracket 312 are fixedly connected by a connecting rod 313. The connecting rod 313 passes through the interior of the machine cover 2 at one end close to the coating machine body 1. The connecting rod 313 and the machine cover 2 are fixedly connected by a fixing nut 314. The design of the installation and fixing component 31 can fix the sampling device body 3 and the machine cover 2, which is beneficial to the stability and reliability of the sampling device body 3 during operation.

[0027] In addition, in this embodiment, please refer to Figure 3 An air hole 321 is provided on the top surface of the vacuum suction box 32 near the vacuum generating assembly 35. A hopper 322 is fixedly installed at the bottom center of the vacuum suction box 32. A discharge pipe 323 with a valve is fixedly installed at the bottom end of the hopper 322. The material sucked into the vacuum suction box 32 will fall into the interior of the hopper 322 due to gravity, and finally can be discharged by the discharge pipe 323 with a valve. At the same time, the air containing dust enters the interior of the filter cartridge 351 through the air hole 321.

[0028] In addition, in this embodiment, please refer to Figure 4 The mechanical gear transmission assembly 33 includes a driven gear 331 sleeved on the outer surface of the sampling tube 34, the top of the driven gear 331 is meshed with a driving gear 332, and a gear drive motor 333 is provided on the side of the driving gear 332 away from the machine cover 2. The gear drive motor 333 is fixedly mounted on the top surface of the vacuum suction box 32 through the motor mounting base 334. When the gear drive motor 333 works, the driving gear 332 starts to rotate under its action, and drives the driven gear pair 331 to rotate. At this time, the sampling tube 34 continues to rotate until the end of the sampling tube 34 away from the vacuum suction box 32 contacts the material on the bottom surface of the coating machine body 1. The design of the mechanical gear transmission assembly 33 helps to automatically mechanically adjust the sampling position of the sampling tube 34.

[0029] In addition, in this embodiment, please refer to Figure 4 The sampling tube 34 is arranged in an arc shape. The end of the sampling tube 34 away from the vacuum suction box 32 passes through the interior of the machine cover 2 and extends to the interior of the coating machine body 1. The end of the sampling tube 34 close to the vacuum suction box 32 is fixedly connected to the limiting ring 341, and the limiting ring 341 can limit the sampling tube 34 to prevent it from being separated from the vacuum suction box 32 during the adjustment of the sampling position.

[0030] In this embodiment, the implementation scenario is specifically as follows: when sampling the internal material of the coating machine body 1, the gear drive motor 333 works first, under its action, the driving gear 332 starts to rotate, and drives the driven gear pair 331 to rotate, at this time the sampling tube 34 rotates continuously until the sampling tube 34 is away from the vacuum suction box 32 and contacts the material on the bottom surface of the coating machine body 1, and then the compressed air inlet end 3552 is connected to the external compressed air source, and then a vacuum state is formed under the action of the compressed high-speed jet through the vacuum generator body 355. At this time, under the action of the pressure difference, the coating machine body The material inside the body 1 is sucked into the interior of the vacuum suction box 32 through the sampling tube 34, and the material sucked into the vacuum suction box 32 will fall into the interior of the hopper 322 due to the action of gravity, and can finally be discharged by the discharge pipe 323 with a valve. At the same time, the air containing dust enters the interior of the filter cylinder 351 through the air hole 321, and is filtered under the action of the filter element 352, and then discharged by the vacuum generator body 355. By filtering the air containing a large amount of dust in the coating machine, pollution or even blockage of the interior of the vacuum generator body 355 can be avoided, and it is also beneficial to protect the external air environment.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating machine sampling device, comprising a coating machine body (1), a machine cover (2) and a sampling device body (3), characterized in that: A cover (2) is fixedly mounted on one end of the coating machine body (1), and a sampling device body (3) is provided on the side of the cover (2) away from the coating machine body (1). The sampling device body (3) includes a vacuum suction box (32) fixedly mounted on the cover (2) via a mounting and fixing assembly (31), and a sampling tube (34) is movably mounted on the side of the vacuum suction box (32) close to the cover (2) via a mechanical gear transmission assembly (33). The top surface of the vacuum suction box (32) is provided with A vacuum generating assembly (35) is provided, wherein the vacuum generating assembly (35) comprises a filter cartridge (351) which is installed through the top surface of the vacuum suction box (32), a filter core (352) is embedded in the interior of the filter cartridge (351), a cartridge cover (353) is spirally installed on the top end of the filter cartridge (351), a connecting vacuum tube (354) is fixedly installed at the center of the top surface of the cartridge cover (353), and a vacuum generator body (355) is spirally installed on the top end of the connecting vacuum tube (354).

2. A coating machine sampling device according to claim 1, characterized in that: The bottom end of the vacuum generator body (355) is provided with a vacuum suction end (3551), and the two ends of the vacuum generator body (355) are respectively provided with a compression intake end (3552) and a diffusion exhaust end (3553).

3. A coating machine sampling device according to claim 1, characterized in that: The sampling tube (34) is arranged in an arc shape. The end of the sampling tube (34) away from the vacuum suction box (32) passes through the interior of the machine cover (2) and extends to the interior of the coating machine body (1). The end of the sampling tube (34) close to the vacuum suction box (32) is fixedly connected to the limiting ring (341).

4. A coating machine sampling device according to claim 1, characterized in that: The mechanical gear transmission assembly (33) includes a driven gear (331) sleeved on the outer surface of the sampling tube (34); the top end of the driven gear (331) is meshedly connected with a driving gear (332); a gear drive motor (333) is provided on the side of the driving gear (332) away from the machine cover (2); and the gear drive motor (333) is fixedly mounted on the top surface of the vacuum suction box (32) via a motor mounting base (334).

5. A coating machine sampling device according to claim 1, characterized in that: An air hole (321) is provided on the top surface of the vacuum suction box (32) near the vacuum generating assembly (35), a hopper (322) is fixedly installed at the bottom center of the vacuum suction box (32), and a discharge pipe (323) with a valve is fixedly installed at the bottom end of the hopper (322).

6. A coating machine sampling device according to claim 1, characterized in that: The mounting and fixing assembly (31) includes a first mounting frame (311) and a second mounting frame (312) fixedly mounted on both sides of the bottom of the vacuum suction box (32); the first mounting frame (311) and the second mounting frame (312) are fixedly connected by a connecting rod (313); the connecting rod (313) passes through the interior of the machine cover (2) at one end close to the coating machine body (1); and the connecting rod (313) and the machine cover (2) are fixedly connected by a fixing nut (314).

Citation Information

Patent Citations

  • Coating machine sampling device and coating machine

    CN211514417U