Fertilizer processing pretreatment mechanism

By designing an automated shaft and conveying paddle system, the automatic re-milling of unqualified materials in the fertilizer processing pretreatment equipment is realized, solving the problem of time-consuming and labor-intensive manual operation, and improving the processing efficiency and screening effect.

CN223288132UActive Publication Date: 2025-09-02HUBEI YISHIZHUANG AGRI TECH
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Patent Information

Application Number
CN202421979011.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-09-02
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing fertilizer processing and pretreatment equipment needs to be manually transported to be broken again after screening the unqualified materials, which is time-consuming and labor-intensive and affects the processing efficiency.

Method used

A fertilizer processing pretreatment mechanism is designed to realize the repeated transport and crushing of materials through the rotating shaft and conveying paddle driven by the servo motor. Combined with the guidance of the vibration screen and the guide barrel, the unqualified materials are automatically re-transported to the crushing roller for re-pulverization.

Benefits of technology

It improves the processing efficiency of fertilizer processing, reduces manual operation, and ensures the continuous crushing and screening effect of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pretreatment mechanism for fertilizer processing, which belongs to the technical field of fertilizer processing and comprises a processing bin and a feeding port positioned on the processing bin, a processing part is arranged on the processing bin, and a crushing part for crushing materials is arranged on the processing bin; the treatment part comprises a servo motor fixedly connected to the upper end of the treatment bin, an output shaft of the servo motor is fixedly connected with a rotating shaft, one end of the rotating shaft penetrates through and extends to the inner side of the treatment bin, a supporting frame is slidably connected to the inner side wall of the treatment bin, and a screen is fixedly connected to the inner side of the supporting frame; the inner side of the supporting frame is fixedly connected with a discharging plate located below the screen. According to the utility model, through the rotating shaft and the conveying paddle on the inner side of the material guide cylinder, unqualified materials which are screened by the screen and slide into the material guide cylinder after being crushed by the crushing roller can be conveyed to the crushing roller again to be crushed again, and manual operation is not needed, so that the crushing and screening effects and the material treatment efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer processing, in particular to a fertilizer processing pretreatment mechanism. Background Art

[0002] Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties and increases soil fertility. It is one of the material bases of agricultural production and mainly includes ammonium phosphate fertilizers, large-element water-soluble fertilizers, medium-element fertilizers, biological fertilizers, organic fertilizers, multi-dimensional field energy concentrated organic fertilizers, etc.

[0003] Before the current fertilizer is processed, it is necessary to pre-process and crush the material through a pre-processing device to facilitate the subsequent full mixing of multiple materials. For example, the utility model with announcement number CN218048133U discloses a fertilizer processing pre-processing box, including a processing chamber, a discharge port is provided at the bottom end of the processing chamber, a screen is provided on the inner side of the processing chamber corresponding to the discharge port, a discharge trough is provided on the bottom wall of the processing chamber, a cleaning scraper is provided on the surface of the screen, a sliding plate is provided on one side of the inner wall of the processing chamber, a tooth plate is slidably connected to the sliding plate, and the tooth plate is connected to the cleaning scraper, and a fixed plate is provided above the sliding plate against the inner wall of the processing chamber. After screening the screen surface, large particles of material are cleaned in time to avoid excessive accumulation of material on the screen surface affecting normal screening work, and the screened materials can be discharged from the processing chamber for unified collection and processing, effectively improving the pre-processing effect of the device on fertilizers.

[0004] However, after the pretreatment equipment in the above application screens the unqualified materials, when they need to be crushed again, they need to be manually transported to the pretreatment equipment for crushing again, which is time-consuming and labor-intensive and affects the processing efficiency. Therefore, a fertilizer processing pretreatment mechanism is proposed to solve the above problem. Utility Model Content

[0005] (1) Purpose of the utility model

[0006] In order to solve the technical problems existing in the background technology, the utility model proposes a fertilizer processing pretreatment mechanism, which repeatedly transports and discharges material raw materials through processing parts in the processing bin, and has the advantages of improving processing efficiency.

[0007] (2) Technical solution

[0008] The utility model provides a fertilizer processing pretreatment mechanism, comprising a processing chamber and a feeding port located on the processing chamber, wherein the processing chamber is provided with a processing element, and the processing chamber is provided with a crushing element for crushing materials;

[0009] The processing part includes a servo motor fixedly connected to the upper end of the processing bin, the output shaft of the servo motor is fixedly connected to a rotating shaft having one end passing through and extending to the inner side of the processing bin, the inner side wall of the processing bin is slidably connected to a support frame, the inner side of the support frame is fixedly connected to a screen, the inner side of the support frame is fixedly connected to a discharge plate located below the screen, the lower end of the discharge plate is fixedly connected to a conical frame, the inner side of the conical frame is provided with a material guide cylinder having one end passing through the discharge plate and the screen in sequence, the outer side of the rotating shaft is fixedly mounted with a conveying paddle located inside the material guide cylinder, and the material guide cylinder is provided with a material guide hole;

[0010] The material guiding cylinder is provided with a material guiding member for guiding the material;

[0011] The conical frame and the rotating shaft are provided with a driving member for driving the supporting frame;

[0012] A support member for supporting the support frame is provided between the support frame and the processing chamber.

[0013] Preferably, the screen is concave-shaped, and the number of the material guide holes is several, and the several material guide holes are distributed in a ring shape on the material guide cylinder and are located above the screen.

[0014] Preferably, the upper portion of the discharge plate is inclined, discharge holes are provided on one side and the other side of the processing chamber, and a through hole communicating with the discharge hole is provided on the side of the support frame close to the discharge hole.

[0015] Preferably, the material guide member includes a material guide plate having one end fixedly connected to the upper end of the material guide barrel, the upper end of the material guide plate is fixedly connected to a baffle, one side and the other side of the material guide plate are provided with material guide grooves, and the material guide plate is trapezoidal.

[0016] Preferably, the support member includes a limit block fixedly connected to the outside of the support frame, a rectangular groove located outside the limit block is opened on the side of the processing chamber close to the support frame, and a telescopic rod is fixedly connected between the limit block and the rectangular groove;

[0017] The telescopic rod consists of a sleeve and a sliding rod sliding in the sleeve. One end of the sliding rod located on the inner side of the sleeve is T-shaped, and the other end thereof passes through and extends to the outer side of the sleeve and is fixedly connected to the limit block. A spring is fixedly connected between the end of the sliding rod located on the inner side of the sleeve and the inner side of the sleeve.

[0018] Preferably, the driving member includes a protrusion fixedly connected to the outer side of the conical frame, the lower end of the rotating shaft is fixedly connected to a connecting rod, and the end of the connecting rod is rotatably connected to a pulley.

[0019] Preferably, there are several protrusions, which are evenly distributed in a ring shape on the outside of the conical frame, and the connecting rod is L-shaped. There are three connecting rods, which are evenly distributed in a ring shape on the rotating shaft, and the pulley is located between two protrusions.

[0020] Preferably, the crushing part includes two drive motors fixedly installed on one side of the processing bin, the output shaft of the drive motor is fixedly connected to a connecting shaft with one end passing through and extending to the inside of the processing bin, and two crushing rollers are fixedly connected to the outer sides of the two connecting shafts.

[0021] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0022] 1. The fertilizer processing pretreatment mechanism can use the rotating shaft and conveying paddle inside the guide barrel to transport the material crushed by the crushing roller and the unqualified material that slides into the guide barrel after being screened through the screen to the crushing roller for re-crushing without manual operation, thereby providing crushing and screening effects and material processing efficiency.

[0023] 2. The fertilizer processing and pretreatment mechanism can drive the support frame, screen and discharge plate to vibrate and screen and discharge materials when the rotating shaft repeatedly squeezes the bumps through the pulley on the connecting rod, further improving the material processing efficiency. When the servo motor drives the rotating shaft and the conveying paddle to rotate in the opposite direction, it can guide the materials that cannot be screened through the guide barrel, while improving the smoothness of material discharge. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0025] Figure 2 It is a three-dimensional cross-sectional view of the overall structure of the utility model;

[0026] Figure 3 This is a three-dimensional cross-sectional view of the processing unit structure of the present utility model;

[0027] Figure 4 For the utility model Figure 2 Enlarged view of point A in the middle.

[0028] Figure numerals: 1. Processing bin; 2. Support plate; 3. Feeding port; 4. Processing part; 41. Servo motor; 42. Rotating shaft; 43. Material guide cylinder; 44. Material guide plate; 45. Baffle; 46. Material guide trough; 47. Discharge hole; 48. Support frame; 49. Telescopic rod; 410. Limit block; 411. Conical frame; 412. Material guide hole; 413. Conveying paddle; 414. Discharge plate; 415. Screen; 416. Connecting rod; 417. Pulley; 418. Bump; 5. Control panel; 6. Crushing part; 61. Driving motor; 62. Crushing roller; 63. Connecting shaft. DETAILED DESCRIPTION

[0029] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0030] In the description of the utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" can mean fixed connection, welding, riveting, bonding, etc., or detachable connection, threaded connection, key connection, pin connection, etc., or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood by those skilled in the art in specific circumstances.

[0032] like Figure 1-4 As shown, the present invention proposes a fertilizer processing pretreatment mechanism, comprising a processing chamber 1 and a feeding port 3 located on the processing chamber 1.

[0033] The processing chamber 1 is provided with a crushing element 6 for crushing the material;

[0034] The crushing part 6 includes two drive motors 61 fixedly installed on one side of the processing chamber 1. The output shaft of the drive motor 61 is fixedly connected to a connecting shaft 63 with one end passing through and extending to the inside of the processing chamber 1. The outer sides of the two connecting shafts 63 are fixedly connected to two crushing rollers 62.

[0035] It should be noted that the four crushing rollers 62 are symmetrically distributed in groups of two on two connecting shafts 63, support plates 2 are provided on one side and the other side of the processing bin 1, a control panel 5 is provided on the front of the processing bin 1, and the lower end of the support plate 2 is fixedly connected to a support leg, and the processing bin 1 is supported by the support legs on the support plate 2.

[0036] In an optional embodiment, a processing element 4 is provided on the processing chamber 1;

[0037] The processing part 4 includes a servo motor 41 fixedly connected to the upper end of the processing chamber 1, and the output shaft of the servo motor 41 is fixedly connected to a rotating shaft 42 with one end passing through and extending to the inner side of the processing chamber 1. The inner wall of the processing chamber 1 is slidably connected with a support frame 48, and the inner side of the support frame 48 is fixedly connected with a screen 415. The inner side of the support frame 48 is fixedly connected with a discharge plate 414 located below the screen 415, and the lower end of the discharge plate 414 is fixedly connected with a conical frame 411. The inner side of the conical frame 411 is provided with a material guide cylinder 43 with one end passing through the discharge plate 414 and the screen 415 in sequence. A conveying paddle 413 located on the inner side of the material guide cylinder 43 is fixedly installed on the outer side of the rotating shaft 42, and a material guide hole 412 is provided on the material guide cylinder 43.

[0038] It should be noted that the screen 415 is concave in shape, so that after the screen 415 screens the material, unqualified material can slide towards the concave part of the screen 415. There are a plurality of guide holes 412, which are distributed in an annular shape on the guide barrel 43 and are located above the screen 415. Unqualified material is guided into the guide barrel 43 through the guide holes 412.

[0039] The control panel 5 is electrically connected to the servo motor 41 and the drive motor 61 respectively, and is used to drive the servo motor 41 and the drive motor 61 to open and close.

[0040] Among them, the top of the discharge plate 414 is inclined, and discharge holes 47 are opened on one side and the other side of the processing bin 1. A through hole connected to the discharge hole 47 is opened on the side of the support frame 48 close to the discharge hole 47. After the qualified material falls onto the discharge plate 414, it is discharged from the processing bin 1 through the inclined discharge plate 414, the discharge hole 47 and the through hole.

[0041] In an optional embodiment, the material guide cylinder 43 is provided with a material guide member for guiding the material;

[0042] The material guide member includes a material guide plate 44 having one end fixedly connected to the upper end of the material guide cylinder 43. The upper end of the material guide plate 44 is fixedly connected to a baffle 45. Material guide grooves 46 are provided on one side and the other side of the material guide plate 44. The material guide plate 44 is trapezoidal.

[0043] It should be noted that the guide troughs 46 on one side and the other side of the guide plate 44 are located between the two crushing rollers 62 .

[0044] In this embodiment, the guide grooves 46 on one side and the other side of the guide plate 44 can guide the material conveyed upward by the conveying paddle 413 to be crushed again between the two crushing rollers 62 after being blocked by the baffle 45.

[0045] In an optional embodiment, a support member for supporting the support frame 48 is provided between the support frame 48 and the processing chamber 1;

[0046] The support member includes a limit block 410 fixedly connected to the outside of the support frame 48. A rectangular groove located outside the limit block 410 is opened on the side of the processing chamber 1 close to the support frame 48. A telescopic rod 49 is fixedly connected between the limit block 410 and the rectangular groove;

[0047] The telescopic rod 49 consists of a sleeve and a slide rod that slides within the sleeve. The slide rod has a T-shaped end located inside the sleeve, and its other end extends through and to the outside of the sleeve, where it is fixedly connected to a stop block 410. A spring is fixedly connected between the end of the slide rod located inside the sleeve and the inside of the sleeve.

[0048] In this embodiment, during the process of supporting the support frame 48 through the limit block 410 and the telescopic rod 49 located in the rectangular groove, the vibrating support frame 48 can stably telescope and vibrate through the limit block 410 and the telescopic rod 49.

[0049] In an optional embodiment, a driving member for driving the support frame 48 is provided on the conical frame 411 and the rotating shaft 42;

[0050] The driving member includes a protrusion 418 fixedly connected to the outer side of the conical frame 411 , a connecting rod 416 fixedly connected to the lower end of the rotating shaft 42 , and a pulley 417 rotatably connected to the end of the connecting rod 416 .

[0051] It should be noted that there are several protrusions 418, which are distributed in a circular shape and equidistantly on the outside of the conical frame 411. The connecting rod 416 is L-shaped, and there are three connecting rods 416. The three connecting rods 416 are distributed in a circular shape and equidistantly on the rotating shaft 42. The pulley 417 is located between the two protrusions 418.

[0052] In this embodiment, the rotating shaft 42 driven by the servo motor 41 can follow the rotation through the pulley 417 on the connecting rod 416 during the rotation process, and the rotating pulley 417 can drive the conical frame 411, the support frame 48, the screen 415 and the discharge plate 414 to follow the vibration by repeatedly squeezing the protrusion 418 during the process of contact with the protrusion 418.

[0053] The working principle in the above embodiment is:

[0054] When the driving motor 61 is started and drives the two sets of crushing rollers 62 to rotate toward the opposite side through the connecting shaft 63, the servo motor 41 can be started to drive the rotating shaft 42 and the conveying paddle 413 to rotate in the positive direction, and then the fertilizer material to be pretreated is fed through the feeding port 3, crushed by the rotating crushing roller 62, and then falls onto the screen 415. When the rotating rotating shaft 42 repeatedly squeezes the protrusion 418 through the pulley 417 on the connecting rod 416, it can drive the support frame 48, the screen 415 and the discharge plate 414 to vibrate, thereby vibrating and screening the material. Finally, qualified materials will fall onto the discharge plate 414, and then be discharged through the through hole on the support frame 48 and the discharge hole 47 on the processing bin 1, while unqualified materials will slide through the guide hole 412 to the material in the guide barrel 43, and be re-conveyed to the guide plate 44 by the rotating conveying paddle 413, and guided to the left and right sides of the crushing rollers 62 for further crushing. When no qualified materials are discharged, the servo motor 41 can be started in reverse to drive the rotating shaft 42 and the conveying paddle 413 to rotate in the opposite direction, so that the materials that cannot be completely crushed and screened can be guided through the guide barrel 43.

[0055] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fertilizer processing and pretreatment mechanism, comprising a processing chamber (1) and a feeding port (3) located on the processing chamber (1), characterized in that: The processing chamber (1) is provided with a processing element (4), and the processing chamber (1) is provided with a crushing element (6) for crushing materials; The processing member (4) includes a servo motor (41) fixedly connected to the upper end of the processing chamber (1), the output shaft of the servo motor (41) is fixedly connected to a rotating shaft (42) having one end penetrating and extending to the inner side of the processing chamber (1), the inner side wall of the processing chamber (1) is slidably connected to a support frame (48), the inner side of the support frame (48) is fixedly connected to a screen (415), the inner side of the support frame (48) is fixedly connected to a discharge plate (414) located below the screen (415), the lower end of the discharge plate (414) is fixedly connected to a conical frame (411), the inner side of the conical frame (411) is provided with a material guide cylinder (43) having one end penetrating the discharge plate (414) and the screen (415) in sequence, the outer side of the rotating shaft (42) is fixedly mounted with a conveying paddle (413) located inside the material guide cylinder (43), and the material guide cylinder (43) is provided with a material guide hole (412); The material guide cylinder (43) is provided with a material guide member for guiding the material; A driving member for driving the support frame (48) is provided on the conical frame (411) and the rotating shaft (42); A support member for supporting the support frame (48) is provided between the support frame (48) and the processing chamber (1).

2. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The screen (415) is concave-shaped, and the number of the material guide holes (412) is several, and the several material guide holes (412) are distributed in an annular shape on the material guide cylinder (43) and are located above the screen (415).

3. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The upper portion of the discharge plate (414) is inclined, and discharge holes (47) are provided on one side and the other side of the processing bin (1), and a through hole communicating with the discharge hole (47) is provided on a side of the support frame (48) close to the discharge hole (47).

4. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The material guide member comprises a material guide plate (44) having one end fixedly connected to the upper end of the material guide cylinder (43), a baffle (45) being fixedly connected to the upper end of the material guide plate (44), and material guide grooves (46) being provided on one side and the other side of the material guide plate (44), and the material guide plate (44) is trapezoidal.

5. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The support member comprises a limit block (410) fixedly connected to the outside of the support frame (48); a rectangular groove located outside the limit block (410) is provided on a side of the processing chamber (1) close to the support frame (48); a telescopic rod (49) is fixedly connected between the limit block (410) and the rectangular groove; The telescopic rod (49) is composed of a sleeve and a slide rod sliding in the sleeve, one end of the slide rod located inside the sleeve is T-shaped, and the other end thereof penetrates and extends to the outer side of the sleeve and is fixedly connected to the limit block (410), and a spring is fixedly connected between the end of the slide rod located inside the sleeve and the inner side of the sleeve.

6. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The driving member includes a protrusion (418) fixedly connected to the outside of the conical frame (411), the lower end of the rotating shaft (42) is fixedly connected to a connecting rod (416), and the end of the connecting rod (416) is rotatably connected to a pulley (417).

7. A fertilizer processing and pretreatment mechanism according to claim 6, characterized in that: The number of the protrusions (418) is several, and the protrusions (418) are distributed in an annular shape and at equal distances on the outside of the conical frame (411). The connecting rod (416) is L-shaped, and the number of the connecting rods (416) is three, and the three connecting rods (416) are distributed in an annular shape and at equal distances on the rotating shaft (42). The pulley (417) is located between two protrusions (418).

8. A fertilizer processing and pretreatment mechanism according to claim 1, characterized in that: The crushing element (6) comprises two drive motors (61) fixedly mounted on one side of the processing chamber (1); an output shaft of the drive motor (61) is fixedly connected to a connecting shaft (63) having one end passing through and extending to the inside of the processing chamber (1); and two crushing rollers (62) are fixedly connected to the outsides of the two connecting shafts (63).

Citation Information

Patent Citations

  • Fertilizer processing pretreatment box

    CN218048133U