Magnetic core deironing equipment
By designing magnetic core iron removal equipment, and using rotary drive components and air knife modules to achieve automatic cleaning of magnetic cores, the problem of manual cleaning in the prior art is solved, and the cleaning efficiency and thoroughness are improved.
Patent Information
- Application Number
- CN202422383555.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The cleaning of existing electromagnetic iron deleters requires manual disassembly, which is difficult to operate and inefficient, especially the cleaning of larger magnetic cores is not clean.
A magnetic core iron removal equipment is designed, including a transportation fixture truck and frame assembly. The rotary drive assembly realizes the high-speed rotation centrifugal removal of the core, and is equipped with a wind knife module to assist in dust removal, integrated wind knife assembly and dust collection system for impurity collection.
Automatic cleaning of magnetic cores is realized, cleaning efficiency is improved, manual operation burden is reduced, and cleaning is ensured thorough.
Smart Images

Figure CN223288656U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron removal equipment, in particular to a magnetic core iron removal equipment. Background Art
[0002] Currently, the magnetic cores of electromagnetic iron removers cannot be cleaned automatically and must be manually removed for cleaning and maintenance. Specifically, the cores are removed and cleaned manually with rags, brushes, compressed air, and other methods. The cleaned cores are then reinstalled and reused. For example, when cleaning magnetic cores in the production of lithium battery cathode materials, these commonly used cleaning methods are difficult to operate, inefficient, and result in incomplete cleaning. In particular, for larger rotary cores, the core cylinders become heavy and difficult to clean after use due to the internal accumulation of iron powder and other dust. Utility Model Content
[0003] The utility model discloses a magnetic core iron removal device, aiming to solve the above-mentioned problems.
[0004] The utility model adopts the following scheme:
[0005] A magnetic core iron removal device, comprising: a transport jig vehicle and a frame assembly; wherein the transport jig vehicle comprises a vehicle body and a rotating jig assembly movably arranged on the vehicle body, the rotating jig assembly comprises a jig body, a rotating assembly suitable for installing a magnetic core is arranged below the jig body, and a flip guide wheel chuck is arranged above the jig body to fix the magnetic core in the jig body; the frame assembly comprises a accommodating cavity suitable for storing the rotating jig assembly, a jacking assembly and a rotary drive assembly are arranged in the accommodating cavity, the jacking assembly is suitable for jacking the rotating jig assembly after the transport jig vehicle pushes the rotating jig assembly out of the accommodating cavity so that the rotating assembly is connected to the rotary drive assembly, and the rotary drive assembly drives the rotating assembly to synchronously drive the magnetic core placed on the rotating assembly to rotate at high speed, thereby throwing off the iron filings adsorbed on the magnetic core in a centrifugal manner.
[0006] Furthermore, a wind knife module is provided on one side of the accommodating cavity. The wind knife module includes a lifting device and a wind knife assembly. The lifting device is used to drive the wind knife assembly to blow back and forth along the height direction of the magnetic core.
[0007] Furthermore, the rotating assembly includes a rotating jig rotatably mounted on the bottom of the jig body, and a first gear set is provided on the bottom portion of the rotating jig exposed from the jig body; the rotating drive assembly includes a second gear set suitable for engaging with the first gear set, and the lifting assembly is configured to drive the jig body to lift so that the first gear set engages with the second gear set.
[0008] Furthermore, the jig body is provided with a plurality of longitudinally extending hanging slots for hanging the jig body on a hook on a vehicle body, and when the jig body is lifted by the lifting assembly, the hook is adapted to move in the hanging slots.
[0009] Furthermore, an opening suitable for placing the magnetic core is provided on the front side of the jig body, and a flip guide wheel chuck is provided on the top of the jig body. The flip guide wheel chuck includes a flip disk body and a positioning groove, a fixed chuck group and a rotating chuck group provided on the flip disk body, wherein the positioning groove is suitable for installing the upper end of the magnetic core, and the rotating chuck group is suitable for rotating on the flip disk body to enclose a rotating space together with the fixed chuck group for limiting the position of the upper end of the magnetic core.
[0010] Furthermore, the frame assembly is provided with a guide wheel assembly to facilitate the connection between the vehicle body and the frame assembly.
[0011] Furthermore, an ash dropping trough and a dust collecting duct connected to the ash dropping trough are provided at the bottom of the accommodating cavity to collect iron filings falling off the magnetic core.
[0012] Furthermore, a sealing door panel is provided on the outside of the fixture body and a dust collecting cover is provided on the outside of the accommodating cavity so that the magnetic core is in a closed space during iron removal.
[0013] Beneficial effects:
[0014] This solution allows larger magnetic cores to be transported directly using a mobile cart. Once transported to the rack assembly, they can be directly engaged with the rotating drive, allowing the cores to rotate on the rack assembly without having to be unloaded, achieving centrifugal removal of iron filings. Furthermore, an air knife module is installed on the side of the chamber to assist in dust removal during centrifugation, blowing impurities such as iron filings and dust into the ash chute for collection, thereby improving iron removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural diagram of a magnetic core iron removal device according to an embodiment of the present utility model;
[0016] Figure 2 This is a structural diagram of a magnetic core de-ironing device according to an embodiment of the present invention with the housing of the frame assembly removed;
[0017] Figure 3 This is a structural schematic diagram of a transport fixture vehicle for magnetic core iron removal equipment according to an embodiment of the present utility model;
[0018] Figure 4 This is a schematic diagram of the exploded structure of a transport fixture vehicle for magnetic core iron removal equipment according to an embodiment of the present utility model;
[0019] Figure 5 This is a structural schematic diagram of a rotating fixture assembly of a transport fixture vehicle for magnetic core iron removal equipment according to an embodiment of the present utility model;
[0020] Figure 6 This is a structural schematic diagram of a frame assembly of a transport fixture vehicle for magnetic core de-ironing equipment according to an embodiment of the present utility model;
[0021] Icons: transport jig vehicle 1, vehicle body 11, hook 111, rotating jig assembly 12, jig body 121, hanging slot 1211, rotating jig 1212, first gear set 1213, closed door panel 13, flip guide wheel chuck 14, positioning slot 141, fixed chuck group 142, rotating chuck group 143, fixing part 144, frame assembly 2, accommodating chamber 21, dust collection hood 22, lifting assembly 23, rotating drive assembly 24, second gear set 241, motor 242, dust dropping trough 25, dust collection duct 26, guide wheel group 27, magnetic core 3, lifting device 4, wind knife assembly 5. DETAILED DESCRIPTION
[0022] Combine Figures 1 to 6 As shown, this embodiment provides a magnetic core iron removal device, comprising: a transport jig vehicle 1 and a frame assembly 2; wherein, the transport jig vehicle 1 comprises a vehicle body 11 and a rotating jig assembly 12 movably arranged on the vehicle body 11, the rotating jig assembly 12 comprises a jig body 121, a rotating assembly suitable for mounting a magnetic core 3 is arranged below the jig body 121, and a flip guide wheel chuck 14 is arranged above the jig body 121 to fix the magnetic core 3 in the jig body 121; the frame assembly 2 comprises a rotating jig suitable for storing the rotating jig The accommodating cavity 21 of the jig assembly 12 is provided with a jacking assembly 23 and a rotating drive assembly 24. The jacking assembly 23 is suitable for jacking the rotating jig assembly 12 after the transport jig vehicle 1 pushes the rotating jig assembly 12 out of the accommodating cavity 21 so that the rotating assembly is connected to the rotating drive assembly 24, and the rotating assembly is driven by the rotating drive assembly 24 to synchronously drive the magnetic core 3 placed on the rotating assembly to rotate at a high speed, thereby throwing off the iron filings adsorbed on the magnetic core 3 by centrifugation.
[0023] Combine Figures 1 to 5As shown, in this embodiment, the magnetic core 3 includes a column and shafts provided at both ends of the column. The transport jig vehicle 1 includes a vehicle body 11 and a rotating jig assembly 12, which is detachably mounted on the vehicle body 11. Specifically, the vehicle body 11 is provided with a hook 111; the rotating jig assembly 12 includes a jig body 121, which is used to store the magnetic core 3. The jig body 121 has openings on its front and upper sides for receiving the magnetic core 3. A rotating assembly is provided at the bottom of the jig body 121; the rotating assembly includes a rotating jig 1212 suitable for fixing the shaft at the lower end of the magnetic core 3, and the rotating jig 1212 is connected to a first gear set 1213; a flip guide wheel chuck 14 is provided on the top of the jig body 121, and the flip guide wheel chuck 14 is suitable for flipping on the jig body 121 to open or close the opening on the upper side of the jig body 121. When the magnetic core 3 needs to be placed, the flip guide wheel chuck 14 is opened. After the magnetic core 3 is placed, the flip guide wheel chuck 14 is flipped to close the opening on the upper part of the jig body 121 to position the magnetic core 3.
[0024] Combine Figures 3 to 5 As shown, the flip guide wheel chuck 14 includes a flip disc body and a positioning groove 141, a fixed chuck group 142 and a rotating chuck group 143 arranged on the flip disc body, wherein the positioning groove 141 is suitable for being installed in the upper end of the magnetic core 3, and the rotating chuck group 143 is suitable for rotating on the flip disc body to enclose together with the fixed chuck group 142 a rotating space for limiting the position of the upper end of the magnetic core 3. The fixed chuck group 142 and the movable chuck group are both provided with three rotating wheels, and the six rotating wheels form a circle to engage the shaft body of the upper end of the magnetic core 3, and the upper end of the magnetic core 3 can rotate within the circle. One side end of the movable chuck group is hinged to the fixed chuck group 142, and the other end is provided with a fixing part 144 for locking after being engaged with the fixed chuck group 142. Through this solution, the magnetic core 3 can be quickly fixed conveniently.
[0025] The back side of the jig body 121 is provided with a plurality of longitudinally extending hanging slots 1211 for hanging the jig body 121 on the hooks 111 on the vehicle body 11. When the jig body 121 is lifted by the lifting assembly 23, the hooks 111 are adapted to move within the hanging slots 1211. By providing the longitudinally extending hanging slots 1211, when the jig body 121 is lifted by the lifting assembly 23, the hooks 111 have a certain amount of room to move within the hanging slots 1211. A closed door panel 13 is provided on the outside of the jig body 121 to prevent iron filings from being thrown out.
[0026] Combine Figure 6As shown, the frame assembly 2 includes a accommodating chamber 21, and a dust cover 22 is provided outside the accommodating chamber 21 to keep the magnetic core 3 in a closed space during iron removal. The jacking assembly 23 and the rotary drive assembly 24 are provided below the accommodating chamber 21. The rotary drive assembly 24 includes a second gear set 241 suitable for engaging with the first gear set 1213, and the jacking assembly 23 is configured to drive the jig body 121 to lift so that the first gear set 1213 and the second gear set 241 engage. The second gear set 241 can be driven by a motor 242. Here, when the vehicle body 11 pushes the rotating jig assembly 12 into the accommodating chamber 21 and into position, the height of the first gear set 1213 is lower than the second gear set 241. At this time, the jacking assembly 23 acts on the bottom of the jig assembly, lifting the jig assembly to a certain height, so that the first gear set 1213 and the second gear set 241 engage, thereby driving the magnetic core 3 to rotate.
[0027] Combine Figure 2 and Figure 6 As shown, an ash trough 25 and a dust collection duct 26 connected to the ash trough 25 are provided at the bottom of the accommodating chamber 21 to collect iron filings that fall off the magnetic core 3. An air knife module is provided on one side of the accommodating chamber 21. The air knife module includes a lifting device 4 and an air knife assembly 5. The lifting device 4 is used to drive the air knife assembly 5 to blow back and forth along the height direction of the magnetic core 3. The air knife assembly 5 can play an auxiliary role, blowing iron filings and dust away from the magnetic core 3 and collecting them through the ash trough 25.
[0028] Combine Figure 6 As shown, preferably, a guide wheel group 27 is provided on the frame assembly 2 to facilitate the connection between the vehicle body 11 and the frame assembly 2. By providing the guide wheel group 27, it is convenient to guide the vehicle body 11 so that the vehicle body 11 can enter the frame assembly 2 more accurately.
[0029] Through this solution, the efficiency of iron removal can be improved and the burden of labor can be reduced.
[0030] It should be understood that the above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention fall within the protection scope of the present invention.
[0031] The above description of the drawings used in the implementation manner only shows certain embodiments of the present invention and should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
Claims
1. A magnetic core iron removal device, characterized in that: include: A jig transport vehicle and a rack assembly; wherein the jig transport vehicle includes a vehicle body and a rotating jig assembly movably disposed on the vehicle body, the rotating jig assembly including a jig body, a rotating assembly suitable for mounting a magnetic core disposed below the jig body, and a flip guide wheel chuck disposed above the jig body to secure the magnetic core within the jig body; The rack assembly includes a accommodating cavity suitable for storing a rotating jig assembly, and a jacking assembly and a rotary drive assembly are arranged in the accommodating cavity. The jacking assembly is suitable for jacking the rotating jig assembly after the transport jig vehicle pushes the rotating jig assembly out of the accommodating cavity so that the rotating assembly is connected to the rotary drive assembly, and the rotary drive assembly drives the rotating assembly to synchronously drive the magnetic core placed on the rotating assembly to rotate at high speed, thereby throwing off the iron filings adsorbed on the magnetic core by centrifugal means.
2. The magnetic core iron removal equipment according to claim 1, characterized in that: An air knife module is provided on one side of the accommodating cavity. The air knife module includes a lifting device and an air knife assembly. The lifting device is used to drive the air knife assembly to blow back and forth along the height direction of the magnetic core.
3. The magnetic core iron removal equipment according to claim 1, characterized in that: The rotating assembly includes a rotating jig rotatably mounted on the bottom of the jig body, and a first gear set is provided on the bottom portion of the rotating jig exposed from the jig body; the rotating drive assembly includes a second gear set adapted to engage with the first gear set, and the lifting assembly is configured to drive the jig body to lift so that the first gear set engages with the second gear set.
4. The magnetic core iron removal equipment according to claim 1, characterized in that: The jig body is provided with a plurality of longitudinally extending hanging grooves for hanging the jig body on a hook on a vehicle body, and when the jig body is lifted by the lifting assembly, the hook is adapted to move in the hanging grooves.
5. The magnetic core iron removal equipment according to claim 1, characterized in that: The front side of the jig body is provided with an opening suitable for placing the magnetic core, and the top of the jig body is provided with a flip guide wheel chuck, and the flip guide wheel chuck includes a flip disk body and a positioning groove, a fixed chuck group and a rotating chuck group provided on the flip disk body, wherein the positioning groove is suitable for installing the upper end of the magnetic core, and the rotating chuck group is suitable for rotating on the flip disk body to enclose a rotating space together with the fixed chuck group for limiting the position of the upper end of the magnetic core.
6. The magnetic core iron removal equipment according to claim 1, characterized in that: The frame assembly is provided with a guide wheel assembly to facilitate the connection between the vehicle body and the frame assembly.
7. The magnetic core iron removal equipment according to claim 1, characterized in that: An ash dropping trough and a dust collecting duct connected to the ash dropping trough are provided at the bottom of the accommodating cavity to collect iron filings falling off the magnetic core.
8. The magnetic core iron removal equipment according to claim 1, characterized in that: A sealing door plate is provided on the outside of the fixture body and a dust collecting cover is provided on the outside of the accommodating cavity so that the magnetic core is in a closed space during iron removal.