Hardware backboard shaping machine
By designing an automated hardware backplate shaping machine and using a plastic shaping structure of jaws and roller components, the bending problem after processing of hardware backplate is solved, and efficient automatic shaping is achieved.
Patent Information
- Application Number
- CN202422372065.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing hardware back plate is prone to bend and deform after processing and forming, and the manual rolling and shaping effect is poor, the speed is slow and labor-consuming.
A hardware back plate shaping machine is designed, which uses jaws to clamp the hardware back plate and automatically shaping through horizontal moving units and roller components of the shaping structure. The jaws can be adjusted to accommodate different widths, and the roller components can be adjusted to accommodate different thicknesses.
Automatic plastic surgery is realized, avoiding inadequate or excessive plastic surgery, good plastic surgery effect and fast speed, and adapting to hardware back panels of different sizes.
Smart Images

Figure CN223288748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardware processing equipment, in particular to a hardware backboard shaping machine. Background Art
[0002] After the metal back panel is processed and formed, it is easy to bend and deform due to its thin thickness, and needs to be reshaped.
[0003] The existing shaping method is mostly to manually place the hardware backboard on a platform and use a roller to manually roll it.
[0004] Manual rolling with a roller can easily lead to inadequate shaping or excessive shaping, resulting in poor shaping effects, slow speed, and high labor consumption.
[0005] Therefore, a kind of hardware backboard shaping machine is needed to solve the above problems. Utility Model Content
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A hardware backboard shaping machine includes a frame, on which a horizontal moving unit, a moving plate, a loading plate, a loading plate, and a shaping structure are arranged; the loading plate and the loading plate are arranged below the shaping structure, and the loading plate and the loading plate are arranged on both sides of the shaping structure respectively;
[0008] The output end of the horizontal moving unit is fixedly connected to the moving plate, the moving plate is slidably set on the frame, a lifting cylinder is set on the moving plate, and the output end of the lifting cylinder is fixedly connected to the lifting plate; at least one clamping claw is set on the lifting plate 212, the clamping claw is used to clamp the hardware back plate, the shaping structure is used to shape the hardware back plate, the loading plate and the unloading plate are both provided with a moving groove, and the horizontal moving unit is used to drive the moving plate to move horizontally along the moving groove.
[0009] Optionally, there are two clamps, which are symmetrically arranged on the lifting plate, and are used to clamp the two sides of the hardware back plate respectively.
[0010] Optionally, one of the clamping jaws is slidably arranged on the lifting plate, the clamping jaw telescopic rod is arranged on the lifting plate, and the output end of the clamping jaw telescopic rod is fixedly connected to the clamping jaw slidably arranged on the lifting plate.
[0011] Optionally, the gripper is a pneumatic gripper or an electric gripper.
[0012] Optionally, the gripper telescopic rod is a pneumatic telescopic rod or an electric telescopic rod.
[0013] Optionally, the horizontal moving unit is a synchronous belt module or an electric telescopic rod, and the horizontal moving unit is horizontally arranged on the frame.
[0014] Optionally, the shaping structure includes a back plate; two shaping components are symmetrically arranged from top to bottom on one side of the back plate; each shaping component includes a plurality of roller components arranged in a horizontal array; each roller component includes a mounting part, an adjusting part, and a roller;
[0015] A nut groove and a sliding groove are provided on the mounting member; the nut groove is communicated with the sliding groove, the adjusting member is slidingly connected to the sliding groove, the fixing nut is fixedly set in the nut groove, an adjusting bolt hole is provided on the top of the adjusting member, and the first bolt is threadedly connected with the fixing nut and the adjusting bolt hole respectively; the roller is rotatably arranged at the lower end of the adjusting member; a second bolt hole is provided on the adjusting member, and a second movable groove is provided on the mounting member, and one end of the second bolt is movable through the second movable groove and then threadedly connected with the second bolt hole.
[0016] Optionally, each shaping component further includes a horizontal sliding groove, and each mounting piece is provided with two mounting holes, which are symmetrically arranged on both sides of the sliding groove; the mounting piece is detachably fixed on the back plate.
[0017] Optionally, the shaping structure is symmetrically provided with two pad fixing grooves, a vertical pad is vertically provided between adjacent roller assemblies, the vertical pad is provided on one side of the roller, pad holes are provided at both ends of the vertical pad, and the vertical pad is detachably fixed on the back plate.
[0018] Optionally, the shaping structure also includes a horizontal pad, which is horizontally arranged on one side of the gap between the two shaping components. Two horizontal pad grooves are symmetrically arranged on the back panel, and horizontal pad holes are respectively arranged at both ends of the horizontal pad. The horizontal pad is detachable and fixedly arranged on the back panel.
[0019] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:
[0020] 1. The utility model does not require manual rolling with a roller, which reduces the phenomenon of inadequate shaping or excessive shaping, and has a better shaping effect and a faster speed.
[0021] Second, the utility model can adjust the distance between the two clamping jaws, thereby enabling the two clamping jaws to adapt to hardware back panels of different widths.
[0022] 3. The utility model can adjust the distance between the rollers of the two shaping components, thereby making the shaping structure adaptable to hardware backboards of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0024] Figure 1 This is a schematic diagram of a hardware backboard shaping machine according to the present utility model;
[0025] Figure 2 This is a schematic diagram of a hardware backboard shaping machine according to the present utility model;
[0026] Figure 3 This is a schematic diagram of the shaping structure of a hardware backboard shaping machine of the utility model;
[0027] Figure 4 This is a partial schematic diagram of the shaping structure of a hardware backboard shaping machine of the utility model;
[0028] Figure 5 This is a partial schematic diagram of the shaping structure of a hardware backboard shaping machine of the utility model;
[0029] Description of main component symbols
[0030]
[0031]
[0032] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0033] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish different objects, not to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices.
[0034] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present invention. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0035] See also Figure 1-5 The embodiment of the present invention provides a hardware backboard shaping machine, including a frame 1, on which a horizontal moving unit 20, a moving plate 21, a loading plate 22, a loading plate 23, and a shaping structure 3 are arranged; the loading plate 22 and the loading plate 23 are arranged below the shaping structure 3, and the loading plate 22 and the loading plate 23 are respectively arranged on both sides of the shaping structure 3;
[0036] The output end of the horizontal moving unit 20 is fixedly connected to the moving plate 21, and the moving plate 21 is slidably set on the frame 1. A lifting cylinder 211 is provided on the moving plate 21, and the output end of the lifting cylinder 211 is fixedly connected to the lifting plate 212; at least one clamping claw 213 is provided on the lifting plate 212, and the clamping claw 213 is used to clamp the hardware back plate. The shaping structure 3 is used to shape the hardware back plate. The loading plate 22 and the unloading plate 23 are both provided with a moving groove 221. The horizontal moving unit 20 is used to drive the moving plate 21 to move horizontally along the moving groove 221.
[0037] In one embodiment of the present invention, there are two clamping jaws 213 , which are symmetrically arranged on the lifting plate 212 , and are used to clamp two sides of the hardware back plate respectively.
[0038] In one embodiment of the present invention, one of the clamping jaws 213 is slidably set on the lifting plate 212, and the clamping jaw telescopic rod 2121 is set on the lifting plate 212. The output end of the clamping jaw telescopic rod 2121 is fixedly connected to the clamping jaw 213 slidably set on the lifting plate 212, and the clamping jaw telescopic rod 2121 is used to adjust the distance between the two clamping jaws 213, thereby enabling the two clamping jaws 213 to adapt to hardware back panels of different widths.
[0039] In one embodiment of the present invention, the clamping jaw 213 is a pneumatic clamping jaw or an electric clamping jaw.
[0040] In one embodiment of the present invention, the gripper telescopic rod 2121 is a pneumatic telescopic rod or an electric telescopic rod.
[0041] In one embodiment of the present invention, the horizontal moving unit 20 is a synchronous belt module or an electric telescopic rod, and the horizontal moving unit 20 is horizontally arranged on the frame 1 .
[0042] In one embodiment of the present invention, the shaping structure 3 includes a back plate 31; two shaping assemblies are symmetrically arranged from top to bottom on one side of the back plate 31; each shaping assembly includes a plurality of roller assemblies 30 arranged in a horizontal array; each roller assembly 30 includes a mounting member 301, an adjusting member 302, and a roller 303;
[0043] The mounting member 301 is provided with a nut slot 3011 and a sliding slot 3012. The nut slot 3011 is connected to the sliding slot 3012, and the adjusting member 302 is slidably connected to the sliding slot 3012. A fixing nut 3013 is fixedly disposed within the nut slot 3011. An adjusting bolt hole 3021 is provided at the top of the adjusting member 302, and a first bolt 3014 is threadedly connected to the fixing nut 3013 and the adjusting bolt hole 3021, respectively. The roller 303 is rotatably disposed at the lower end of the adjusting member 302. The adjusting member 302 is provided with a second bolt hole 3022, and the mounting member 301 is provided with a second movable slot 3015. One end of the second bolt 3031 is movable through the second movable slot 3015 and then threadedly connected to the second bolt hole 3022. Rotating the first bolt 3014 drives the adjusting member 302 to move along the sliding slot 3012, thereby adjusting the distance between the rollers 303 of the two shaping components, thereby enabling the shaping structure 3 to adapt to hardware backboards of varying thicknesses. The adjusting member 302 and the mounting member 301 can be fixed by tightening the second bolt 3031 .
[0044] In one embodiment of the present invention, each shaping assembly further includes a horizontal sliding slot 32. Each mounting member 301 is provided with two mounting holes 3016, symmetrically located on either side of the sliding slot 3012. The mounting members 301 are removably secured to the back plate 31 by bolts passing through corresponding mounting holes 3016 and the horizontal sliding slot 32 and then connected with nuts. The distance between the mounting members 301 can be adjusted as needed, and the mounting members 301 can be secured to the back plate 31 by tightening the corresponding bolts.
[0045] In one embodiment of the present invention, the shaping structure 3 is symmetrically provided with two pad fixing grooves 33, and a vertical pad 304 is vertically provided between adjacent roller assemblies 30. The vertical pad 304 is arranged on one side of the roller 303, and pad holes 3041 are respectively provided at both ends of the vertical pad 304. The vertical pad 304 is connected to the nut after the bolt passes through the corresponding pad hole 3041 and the pad fixing groove 33, so that the vertical pad 304 is detachably fixed on the back plate 31.
[0046] In one embodiment of the present invention, the shaping structure 3 further includes a horizontal pad 35, which is horizontally arranged on one side of the gap between the two shaping components. Two horizontal pad slots 351 are symmetrically arranged on the back plate 31, and horizontal pad holes 352 are respectively provided at both ends of the horizontal pad. The horizontal pad is fixed to the back plate 31 by bolts passing through the corresponding horizontal pad holes 352 and the corresponding horizontal pad slots 351 and then connected with nuts. At the same time, by loosening the corresponding nut, the horizontal pad can be adjusted along the horizontal pad slot 351 to one side of the gap between the two shaping components, and then tightening the nut to fix the horizontal pad.
[0047] When the present invention is in use, the metal back plate that needs to be shaped is placed on the loading plate 2, and the horizontal moving unit 20 drives the clamping jaws 213 to move to the corresponding position, and the lifting cylinder 211 is extended to make the clamping jaws 213 move to the same horizontal plane as the hardware back plate, and the hardware back plate is clamped by the clamping jaws 213, and the lifting cylinder 211 lifts the hardware back plate between the rollers 303 of the two shaping components, and then the horizontal moving unit 20 drives the hardware back plate to pass through the gap formed by the rollers 303 between the two shaping components for shaping. After the shaping is completed, the clamping jaws 213 move to the unloading plate 23 and release the hardware back plate, and the shaping process is completed.
[0048] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A hardware backboard shaping machine, characterized by: It includes a frame, on which a horizontal moving unit, a moving plate, a loading plate, a unloading plate, and a shaping structure are arranged; The loading plate and the unloading plate are arranged below the shaping structure, and the loading plate and the unloading plate are arranged on both sides of the shaping structure respectively; The output end of the horizontal moving unit is fixedly connected to the moving plate, the moving plate is slidably arranged on the frame, a lifting cylinder is arranged on the moving plate, and the output end of the lifting cylinder is fixedly connected to the lifting plate; at least one clamping claw is arranged on the lifting plate (212), the clamping claw is used to clamp the hardware back plate, the shaping structure is used to shape the hardware back plate, the loading plate and the unloading plate are both provided with a moving groove, and the horizontal moving unit is used to drive the moving plate to move horizontally along the moving groove.
2. The metal backboard shaping machine according to claim 1, characterized in that: There are two clamps, which are symmetrically arranged on the lifting plate. The two clamps are used to clamp the two sides of the hardware back plate respectively; one of the clamps is slidably arranged on the lifting plate, and the clamp telescopic rod is arranged on the lifting plate, and the output end of the clamp telescopic rod is fixedly connected to the clamp slidingly arranged on the lifting plate.
3. The metal backboard shaping machine according to claim 1, characterized in that: The shaping structure includes a back plate; two shaping components are symmetrically arranged from top to bottom on one side of the back plate; each shaping component includes a plurality of roller components arranged in a horizontal array; each roller component includes a mounting part, an adjusting part, and a roller; A nut groove and a sliding groove are provided on the mounting member; the nut groove is communicated with the sliding groove, the adjusting member is slidingly connected to the sliding groove, the fixing nut is fixedly set in the nut groove, an adjusting bolt hole is provided on the top of the adjusting member, and the first bolt is threadedly connected with the fixing nut and the adjusting bolt hole respectively; the roller is rotatably arranged at the lower end of the adjusting member; a second bolt hole is provided on the adjusting member, and a second movable groove is provided on the mounting member, and one end of the second bolt is movable through the second movable groove and then threadedly connected with the second bolt hole.
4. The metal backboard shaping machine according to claim 3, characterized in that: Each shaping component also includes a horizontal sliding groove, and each mounting piece is provided with two mounting holes, which are symmetrically arranged on both sides of the sliding groove; the mounting piece is detachably fixed on the back plate.
5. The metal backboard shaping machine according to claim 4, characterized in that: The shaping structure is symmetrically provided with two pad fixing grooves. A vertical pad is vertically provided between adjacent roller assemblies. The vertical pad is provided on one side of the roller. Pad holes are provided at both ends of the vertical pad. The vertical pad is detachable and fixed on the back plate.
6. The metal backboard shaping machine according to claim 5, characterized in that: The shaping structure also includes a horizontal pad, which is horizontally arranged on one side of the gap between the two shaping components. Two horizontal pad grooves are symmetrically arranged on the back plate, and horizontal pad holes are respectively arranged at both ends of the horizontal pad. The horizontal pad is detachable and fixed on the back plate.