Bending robot

By designing an automated bending robot, the automatic conveying and multi-angle bending of the plate is achieved using electric telescopic rods, motors and suction cups, which solves the problem of low manual feeding and unloading efficiency of existing metal bending machines, improves production efficiency and reduces labor costs.

CN223288866UActive Publication Date: 2025-09-02JIN MEI ZHI GAO KE JI (GUANG DONG) YOU XIAN GONG SI
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Patent Information

Application Number
CN202422707127.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-02
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing metal bending machines require manual handheld workpiece feeding and unloading, resulting in high labor costs and low bending efficiency.

Method used

A bending robot is designed, including a base, a conveyor belt and a bending mechanism, which uses electric telescopic rods, motors and suction cups to achieve automated plate conveying and multi-angle bending, and uses a heat dissipation mechanism to spray the bending knife to improve efficiency.

Benefits of technology

Automatic sheet conveying and multi-angle bending are realized, which reduces labor costs, improves bending efficiency, and ensures efficient work of the bend knife through the heat dissipation mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bending robot, and belongs to the technical field of bending machines. The bending robot comprises a base, a conveying belt and a bending mechanism, a raw material bin is formed in an inner cavity of the base and used for storing plate raw materials, the conveying belt is mounted in the inner cavity of the base, the bending mechanism is mounted on the surface of the base and comprises a first support, a mounting box and a connecting plate, and the first support is slidably mounted on the surface of the base. The bending mechanism is arranged, a second motor can drive a first support to move to the surface of a raw material bin, the first support is adsorbed to the surface of a plate through a suction cup, the plate is lifted and conveyed to the surface of a bending plate for bending operation, and then a short shaft can be driven to rotate through a first motor, so that a connecting plate is driven to rotate, and the angle of the plate is adjusted; and after bending is completed, the second motor drives the first support to move towards the surface of the conveying belt, the bent plates fall onto the surface of the conveying belt, discharging is completed, and the bending efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending machines, in particular to a bending robot. Background Art

[0002] Metal bending is a metal processing process that uses force to plastically deform metal materials to form the desired angles and shapes. This process is widely used in the manufacturing industry, especially in the production of various metal products and components, such as the manufacture of metal parts such as car bodies and chassis, as well as in the production of metal casings and internal frames in home appliances.

[0003] When using the existing metal bending machine, the workpiece needs to be manually held and fed into the bending machine, and the workpiece needs to be unloaded after the bending is completed. The labor cost is high and the bending efficiency is low. Utility Model Content

[0004] In order to make up for the above deficiencies, the present invention provides a bending robot that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a bending robot, comprising a base, a conveyor belt and a bending mechanism. The base cavity is provided with a raw material bin for storing plate raw materials. The conveyor belt is installed in the base cavity for unloading materials. The bending mechanism is installed on the surface of the base. The bending mechanism includes:

[0007] a first bracket, the first bracket being slidably mounted on the surface of the base, and a first electric telescopic rod being fixedly mounted on the surface of the first bracket;

[0008] An installation box, the installation box is installed at the telescopic end of the first electric telescopic rod, the first motor is installed in the inner cavity of the installation box, and a short shaft is installed at the output end of the first motor;

[0009] The connecting plate is installed at one end of the short shaft, and a plurality of suction cups are installed at the bottom of the connecting plate for adsorbing the plate.

[0010] In a preferred solution, a slider is fixedly installed on the bottom of the first bracket, a sliding groove is provided on the surface of the base, the slider is slidably installed in the inner cavity of the sliding groove, a second motor is fixedly installed on the side wall of the first bracket, and a gear is fixedly installed on the output end of the second motor.

[0011] In a preferred solution, a toothed plate is fixedly mounted on the side wall of the base, and the gear is engaged with the toothed plate to drive the first bracket to move.

[0012] In a preferred solution, an air passage is provided in the inner cavity of the connecting plate, the air passage is communicated with the inner cavity of the suction cup, a vacuum pump is installed on the surface of the connecting plate, and the suction end of the vacuum pump is communicated with the air passage.

[0013] In a preferred solution, a contact switch is installed on the side wall of the base, and the contact switch is electrically connected to the vacuum pump for controlling the vacuum pump. A shift rod is installed on the side wall of the first bracket for shifting the contact switch.

[0014] In a preferred solution, a second bracket is installed on the surface of the base, a bending plate is installed in the inner cavity of the second bracket, a second electric telescopic rod is fixedly installed on the surface of the second bracket, and a bending knife is fixedly installed on the telescopic end of the second electric telescopic rod.

[0015] In a preferred embodiment, a heat dissipation mechanism is installed on the surface of the second bracket for dissipating heat from the bending knife. The heat dissipation mechanism includes an air cylinder, a piston and a connecting rod. The air cylinder is symmetrically installed on the surface of the second bracket. A piston is slidingly installed in the inner cavity of the air cylinder. A connecting rod is fixedly installed on the surface of the bending knife, and the other end of the connecting rod is fixedly connected to the piston.

[0016] In a preferred embodiment, a first one-way valve and a second one-way valve are installed on the surface of the cylinder, a heat dissipation pipe is installed in the inner cavity of the second bracket, an air pipe is connected between the heat dissipation pipe and the second one-way valve, and a plurality of air holes are opened at the bottom of the heat dissipation pipe.

[0017] The utility model provides a bending robot, which has the following beneficial effects:

[0018] 1. By setting up a bending mechanism, the second motor can drive the gear to rotate, drive the first bracket to move to the surface of the raw material warehouse, adsorb the plate surface through the suction cup, lift the plate, and send it to the bending plate surface for bending operation. Then, the first motor can drive the short shaft to rotate, thereby driving the connecting plate to rotate, adjust the angle of the plate, and realize multi-angle bending. After bending is completed, the second motor drives the first bracket to move toward the conveyor belt surface, and the bent plate falls to the conveyor belt surface, completing the unloading and improving the bending efficiency.

[0019] 2. By setting up a heat dissipation mechanism, when the second electric telescopic rod drives the bending knife to move, the connecting rod can drive the piston to move synchronously in the air cylinder, so that the first one-way valve and the second one-way valve are alternately turned on, and air is sent into the heat dissipation pipe and sprayed from the air hole to the surface of the bending knife, so as to perform jet heat dissipation on the bending knife and ensure bending efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 It is a stereogram provided by an embodiment of the present utility model;

[0022] Figure 2 A rear perspective view provided for an embodiment of the present utility model;

[0023] Figure 3 A cross-sectional view of a connecting plate provided in an embodiment of the present utility model;

[0024] Figure 4 A cross-sectional view of an air cylinder provided in accordance with an embodiment of the present invention.

[0025] In the figure: 1. base; 2. raw material warehouse; 3. conveyor belt; 4. bending mechanism; 401. first bracket; 402. slider; 403. slide; 404. tooth plate; 405. second motor; 406. gear; 407. first electric telescopic rod; 408. mounting box; 409. first motor; 410. short shaft; 411. connecting plate; 412. suction cup; 413. air duct; 414. vacuum pump; 415. contact switch; 416. lever; 417. second bracket; 418. bending plate; 419. second electric telescopic rod; 420. bending knife; 5. heat dissipation mechanism; 501. air cylinder; 502. piston; 503. connecting rod; 504. first one-way valve; 505. second one-way valve; 506. heat dissipation pipe; 507. air hole. DETAILED DESCRIPTION

[0026] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Reference Figure 1-4The utility model provides a technical solution: a bending robot, including a base 1, a conveyor belt 3 and a bending mechanism 4. The inner cavity of the base 1 is provided with a raw material warehouse 2 for storing plate raw materials, the conveyor belt 3 is installed in the inner cavity of the base 1 for unloading, and the bending mechanism 4 is installed on the surface of the base 1. The bending mechanism 4 includes a first bracket 401, an installation box 408 and a connecting plate 411. The first bracket 401 is slidably installed on the surface of the base 1, and a slider 402 is fixedly installed on the bottom of the first bracket 401. A slide groove 403 is provided on the surface of the base 1, and the slider 402 is slidably installed in the inner cavity of the slide groove 403. A second motor 405 is fixedly installed on the side wall of the first bracket 401, and a gear 406 is fixedly installed on the output end of the second motor 405. A tooth plate 404 is fixedly installed on the side wall of the base 1, and the gear 406 is meshed with the tooth plate 404 to drive the first bracket 401 to move. The second motor 405 can drive the gear 406 to rotate, thereby driving the first bracket 401 to slide on the surface of the base 1 through the tooth plate 404.

[0028] Reference Figure 1-3 In a preferred embodiment, a first electric telescopic rod 407 is fixedly installed on the surface of the first bracket 401, and an installation box 408 is installed at the telescopic end of the first electric telescopic rod 407. A first motor 409 is installed in the inner cavity of the installation box 408. A short shaft 410 is installed at the output end of the first motor 409, and a connecting plate 411 is installed at one end of the short shaft 410. A plurality of suction cups 412 are installed at the bottom of the connecting plate 411 for adsorbing the plate. The first electric telescopic rod 407 can drive the connecting plate 411 to move downward so that the suction cup 412 is adsorbed on the surface of the plate. Then, the first electric telescopic rod 407 is retracted to lift the plate, and the short shaft 410 can be driven to rotate by the first motor 409, thereby driving the connecting plate 411 to rotate, thereby adjusting the angle of the plate and realizing multi-angle bending.

[0029] Reference Figure 1-3 In a preferred embodiment, an air channel 413 is opened in the inner cavity of the connecting plate 411, and the air channel 413 is connected to the inner cavity of the suction cup 412. A vacuum pump 414 is installed on the surface of the connecting plate 411, and the suction end of the vacuum pump 414 is connected to the air channel 413, which is used to suck the suction cup 412 hollow. A contact switch 415 is installed on the side wall of the base 1, and the contact switch 415 is electrically connected to the vacuum pump 414 for controlling the vacuum pump 414. A lever 416 is installed on the side wall of the first bracket 401 for toggling the contact switch 415.

[0030] Reference Figure 1-3In a preferred embodiment, a second bracket 417 is installed on the surface of the base 1, a bending plate 418 is installed in the inner cavity of the second bracket 417, a second electric telescopic rod 419 is fixedly installed on the surface of the second bracket 417, and a bending knife 420 is fixedly installed at the telescopic end of the second electric telescopic rod 419. The plate is sent to the surface of the bending plate 418 through the suction cup 412, and the bending knife 420 is driven downward by the second electric telescopic rod 419 to perform a bending operation on the plate.

[0031] In a preferred embodiment, when in use, the plate is placed in the raw material bin 2, and the gear 406 is driven to rotate by the second motor 405, thereby driving the first bracket 401 to move to the surface of the raw material bin 2 through the tooth plate 404, and the connecting plate 411 is driven downward by the first electric telescopic rod 407 to make the suction cup 412 adsorbed on the surface of the plate, and the suction cup 412 is vacuumed by the vacuum pump 414, and then the first electric telescopic rod 407 is retracted to lift the plate and send it to the surface of the bending plate 418, and the second electric telescopic rod is used to move the plate downward. The rod 419 drives the bending knife 420 to move downward to bend the plate, and then the short shaft 410 can be driven to rotate by the first motor 409, thereby driving the connecting plate 411 to rotate, adjusting the angle of the plate to achieve multi-angle bending. After the bending is completed, the first bracket 401 is driven by the second motor 405 to move toward the surface of the conveyor belt 3. When the lever 416 contacts the contact switch 415, the vacuum pump 414 stops the vacuum suction of the suction cup 412, and the bent plate falls to the surface of the conveyor belt 3, completing the unloading and improving the bending efficiency.

[0032] Reference Figure 1-4 In a preferred embodiment, a heat dissipation mechanism 5 is installed on the surface of the second bracket 417 for dissipating heat for the bending knife 420. The heat dissipation mechanism 5 includes an air cylinder 501, a piston 502 and a connecting rod 503. The air cylinder 501 is symmetrically installed on the surface of the second bracket 417. The piston 502 is slidably installed in the inner cavity of the air cylinder 501. The connecting rod 503 is fixedly installed on the surface of the bending knife 420. The other end of the connecting rod 503 is fixedly connected to the piston 502. When the second electric telescopic rod 419 drives the bending knife 420 to move, the piston 502 can be driven to move synchronously in the air cylinder 501 through the connecting rod 503.

[0033] Reference Figure 1-4 In a preferred embodiment, a first one-way valve 504 and a second one-way valve 505 are installed on the surface of the air cylinder 501. The first one-way valve 504 is unidirectionally conducted toward the inner cavity of the air cylinder 501 for air intake, and the second one-way valve 505 is unidirectionally conducted toward the outer wall of the air cylinder 501 for air discharge. A heat dissipation pipe 506 is installed in the inner cavity of the second bracket 417. An air pipe is connected between the heat dissipation pipe 506 and the second one-way valve 505. A plurality of air holes 507 are provided at the bottom of the heat dissipation pipe 506 for jetting heat to the folding knife 420.

[0034] In a preferred embodiment, when in use, when the second electric telescopic rod 419 drives the bending knife 420 to move, the connecting rod 503 can drive the piston 502 to move synchronously in the air cylinder 501, so that the first one-way valve 504 and the second one-way valve 505 are alternately turned on, and air is sent into the heat dissipation pipe 506 and sprayed out from the air hole 507 to the surface of the bending knife 420, so as to perform jet cooling on the bending knife 420 and ensure bending efficiency.

[0035] Specifically, the working principle of this bending robot is as follows: when in use, the plate is placed in the raw material warehouse 2, and the gear 406 can be driven to rotate by the second motor 405, thereby driving the first bracket 401 to move to the surface of the raw material warehouse 2 through the tooth plate 404, and the connecting plate 411 is driven to move downward by the first electric telescopic rod 407, so that the suction cup 412 is adsorbed on the surface of the plate, and the suction cup 412 is vacuumed by the vacuum pump 414, and then the first electric telescopic rod 407 is retracted to lift the plate and send it to the surface of the bending plate 418, and through the second electric The movable telescopic rod 419 drives the bending knife 420 to move downward to bend the plate. Then, the short shaft 410 can be driven to rotate by the first motor 409, thereby driving the connecting plate 411 to rotate, adjusting the angle of the plate to achieve multi-angle bending. After the bending is completed, the first bracket 401 is driven by the second motor 405 to move toward the surface of the conveyor belt 3. When the lever 416 contacts the contact switch 415, the vacuum pump 414 stops sucking the vacuum on the suction cup 412, and the bent plate falls to the surface of the conveyor belt 3, completing the unloading and improving the bending efficiency.

[0036] When the second electric telescopic rod 419 drives the bending knife 420 to move, the connecting rod 503 can drive the piston 502 to move synchronously in the air cylinder 501, so that the first one-way valve 504 and the second one-way valve 505 are alternately opened, and air is sent into the heat dissipation pipe 506 and sprayed out from the air hole 507 to the surface of the bending knife 420, thereby performing jet cooling on the bending knife 420 to ensure bending efficiency.

[0037] It should be noted that the second motor 405, the first electric telescopic rod 407, the first motor 409, the vacuum pump 414 and the second electric telescopic rod 419 are devices or equipment existing in the prior art, or are devices or equipment that can be implemented in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.

Claims

1. A bending robot, characterized in that: The invention comprises a base (1), a conveyor belt (3) and a bending mechanism (4); the base (1) has an inner cavity provided with a raw material bin (2) for storing plate raw materials; the conveyor belt (3) is installed in the inner cavity of the base (1) for unloading materials; the bending mechanism (4) is installed on the surface of the base (1); the bending mechanism (4) comprises: A first bracket (401), the first bracket (401) is slidably mounted on the surface of the base (1), and a first electric telescopic rod (407) is fixedly mounted on the surface of the first bracket (401); An installation box (408), the installation box (408) being installed at the telescopic end of the first electric telescopic rod (407), a first motor (409) being installed in the inner cavity of the installation box (408), and a short shaft (410) being installed at the output end of the first motor (409); A connecting plate (411) is installed at one end of the short shaft (410), and a plurality of suction cups (412) are installed at the bottom of the connecting plate (411) for adsorbing the plate.

2. A bending robot according to claim 1, characterized in that: A slider (402) is fixedly mounted on the bottom of the first bracket (401), a slide groove (403) is provided on the surface of the base (1), and the slider (402) is slidably mounted in the inner cavity of the slide groove (403). A second motor (405) is fixedly mounted on the side wall of the first bracket (401), and a gear (406) is fixedly mounted on the output end of the second motor (405).

3. A bending robot according to claim 2, characterized in that: A toothed plate (404) is fixedly mounted on the side wall of the base (1), and the gear (406) is meshed with the toothed plate (404) to drive the first bracket (401) to move.

4. A bending robot according to claim 1, characterized in that: An air passage (413) is provided in the inner cavity of the connecting plate (411), and the air passage (413) is communicated with the inner cavity of the suction cup (412). A vacuum pump (414) is installed on the surface of the connecting plate (411), and the suction end of the vacuum pump (414) is communicated with the air passage (413).

5. A bending robot according to claim 4, characterized in that: A contact switch (415) is installed on the side wall of the base (1), and the contact switch (415) is electrically connected to the vacuum pump (414) and is used to control the vacuum pump (414). A lever (416) is installed on the side wall of the first bracket (401) and is used to toggle the contact switch (415).

6. The bending robot according to claim 1, characterized in that: A second bracket (417) is mounted on the surface of the base (1), a bending plate (418) is mounted in the inner cavity of the second bracket (417), a second electric telescopic rod (419) is fixedly mounted on the surface of the second bracket (417), and a bending knife (420) is fixedly mounted on the telescopic end of the second electric telescopic rod (419).

7. A bending robot according to claim 6, characterized in that: A heat dissipation mechanism (5) is installed on the surface of the second bracket (417) for dissipating heat from the bending knife (420). The heat dissipation mechanism (5) comprises an air cylinder (501), a piston (502) and a connecting rod (503). The air cylinder (501) is symmetrically installed on the surface of the second bracket (417). The piston (502) is slidably installed in the inner cavity of the air cylinder (501). The connecting rod (503) is fixedly installed on the surface of the bending knife (420), and the other end of the connecting rod (503) is fixedly connected to the piston (502).

8. The bending robot according to claim 7, characterized in that: A first one-way valve (504) and a second one-way valve (505) are installed on the surface of the gas cylinder (501); a heat dissipation pipe (506) is installed in the inner cavity of the second bracket (417); an air pipe is connected between the heat dissipation pipe (506) and the second one-way valve (505); and a plurality of air holes (507) are opened at the bottom of the heat dissipation pipe (506).

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