Continuous profile fixed-length cutting and positioning device

By designing a continuous profile fixed-length cutting positioning device, the coupling of conveying rollers, limiting seats and positioning cylinders can achieve continuous conveying and fixed-size cutting of profiles, solving the problem of low manual positioning efficiency in the prior art, and improving the profile cutting efficiency and accuracy.

CN223289071UActive Publication Date: 2025-09-02扬州万德福机电设备成套工程有限公司
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Patent Information

Application Number
CN202422589023.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-02
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, manual positioning is required during the cutting process of profiles, resulting in low efficiency and low accuracy, affecting the quality and output of profiles.

Method used

A continuous profile fixed-length cutting positioning device is designed, and the continuous conveying and fixed-size cutting of the profile is achieved by using a conveying roller and a limiting gear seat to cooperate with the positioning cylinder. The length positioning is positioned through the sprocket assembly and the reducer drive limit gear seat, and the profile is positioned left and right by using the compression cylinder.

Benefits of technology

Improve the cutting efficiency and accuracy of profiles, and improve the quality and output of profiles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223289071U_ABST
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Abstract

The utility model discloses a continuous sectional material fixed-length cutting and positioning device in the field of sectional material processing, which comprises a conveying frame I, a plurality of rotatable conveying rollers are sequentially arranged on the conveying frame I along the length direction, a mounting frame is arranged on the side surface of the rear end of the conveying frame, and a swinging limiting baffle seat is arranged on the mounting frame. A conveying profile is placed on each conveying roller, side positioning supports are correspondingly arranged on the left side and the right side of the conveying profile respectively, positioning air cylinders are installed on the side positioning supports, the length direction of the positioning air cylinders is perpendicular to the length direction of the first conveying frame, and the length direction of the positioning air cylinders is perpendicular to the length direction of the second conveying frame. Side positioning seats are arranged at the extending ends of piston rods of the positioning air cylinders and correspond to the left side and the right side of a conveying profile correspondingly. According to the sectional material cutting device, sectional materials can be cut off according to the fixed size by continuously conveying the sectional materials, and the sectional material cutting efficiency and precision are improved.
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Description

Technical Field

[0001] The utility model belongs to the field of profile processing, and in particular relates to a continuous profile fixed-length cutting and positioning device. Background Art

[0002] Long workpieces with U-shaped or I-shaped cross-sections are generally referred to as profiles. The raw profiles need to be cut into fixed lengths according to the designed dimensions. Existing production processes often use cutting machines, which use cylinders or other devices to propel a rotating grinding wheel or saw blade along a linear trajectory to cut the profiles. However, this requires manual measurement and positioning of the profile material. This manual measurement and positioning is not only inefficient but also lacks precision, impacting the quality and yield of the finished profiles. Utility Model Content

[0003] The utility model aims to provide a continuous profile fixed-length cutting and positioning device, which can continuously convey the profile and cut the profile to a fixed size, thereby improving the profile cutting efficiency and accuracy.

[0004] The purpose of the utility model is achieved as follows: a continuous profile fixed-length cutting and positioning device comprises a conveying frame, a plurality of rotatable conveying rollers are arranged in sequence along the length direction on the conveying frame, a mounting frame is provided on the rear end side of the conveying frame, a swingable limit block seat is provided on the mounting frame, the limit block seat is transmission-connected with the first driving mechanism, a conveying profile is placed on each conveying roller, a side positioning bracket is provided corresponding to the left and right sides of the conveying profile, a positioning cylinder is installed on the side positioning bracket, the length direction of the positioning cylinder is perpendicular to the length direction of the conveying frame, a side positioning seat is provided at the protruding end of the piston rod of the positioning cylinder, and the two side positioning seats are respectively arranged corresponding to the left and right sides of the conveying profile.

[0005] When the present invention is in operation, the rotating roller on the second conveyor frame conveys the longer raw material profile to the conveyor roller of the first conveyor frame. At the same time, under the action of the sprocket assembly, the output shaft on the rear side of the reducer drives the swing shaft to rotate, and the swing shaft drives the limit stop seat to rotate above the conveyor roller, so as to realize the length positioning of the profile on the conveyor roller from the end. The two positioning cylinders on both sides respectively position the left and right sides of the profile. The clamping cylinder presses the upper surface of the profile to position it by pressing the pressure block. The rear end of the profile is limited by the limit stop seat, and the front end of the profile extends between the first and second conveyor frames. The cutting machine cuts the profile part extending out of the first conveyor frame to a fixed length. The cut profile is transported backward to the material receiving area, and the raw material profile continues to be transported backward in a cycle for the next cutting. Compared with the prior art, the present invention has the beneficial effect of improving the efficiency and accuracy of profile cutting by continuously transporting the profile and cutting the profile to a fixed size, thereby improving the quality of the profile and increasing the output.

[0006] As a further improvement of the present invention, the first conveyor frame includes two symmetrical side brackets, each of which is fixed at the bottom to a plurality of support frames. The roller shafts at the left and right ends of the conveyor roller are respectively rotatably connected to the two side brackets. The roller shaft at the right end of the conveyor roller is mounted with two parallel conveyor sprockets. The corresponding two conveyor sprockets of the two adjacent conveyor rollers on the left and right are transmission-connected by a conveyor chain. The two adjacent conveyor chains on the left and right are staggered relative to each other. The roller shaft of each conveyor roller passes through the side bracket and is transmission-connected to a reduction motor. The reduction motor drives the linked conveyor rollers to rotate, thereby conveying the profile. A protective shield is installed on the side bracket to block the conveyor sprockets.

[0007] As a further improvement to the present invention, the first drive mechanism includes a reducer and a support respectively disposed on a mounting frame in a front and rear correspondence. The output end of the reducer is connected to a swing shaft via a coupling, the other end of the swing shaft being rotatably connected to the support. The input end of the reducer is connected to a driven sprocket on the right side. The mounting frame is also provided with a drive motor, the output end of the drive motor is provided with a drive sprocket, and the drive sprocket is connected to the driven sprocket via a drive chain. The right side of the limit stop is provided with a fixed sleeve portion fixedly mounted on the outer periphery of the swing shaft. The drive motor drives the reducer input shaft to rotate via the sprocket assembly, the output shaft at the rear of the reducer drives the swing shaft to rotate, and the swing shaft drives the limit stop to rotate above the conveyor roller, thereby achieving length positioning of the profile from the end.

[0008] As a further improvement of the present invention, a gantry is provided above the conveyor frame, and a pressing cylinder is provided on the gantry. The extended end of the piston rod of the pressing cylinder faces downward and is provided with a pressing block. The cross section of the profile is U-shaped or I-shaped. The pressing cylinder presses the upper surface of the profile to position it by pressing the pressing block.

[0009] As a further improvement of the present invention, a second conveyor frame is provided in front of the first conveyor frame. A plurality of rotatable rollers are arranged in sequence along the length of the second conveyor frame. The raw material profiles are conveyed on the rotating rollers on the second conveyor frame, and longer raw material profiles are sent to the conveyor rollers of the first conveyor frame for rearward transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a top view of the utility model.

[0011] Figure 2 This is the main view of conveyor rack 1.

[0012] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0013] Figure 4 This is a three-dimensional structural diagram of the conveyor rack 1.

[0014] Figure 5 for Figure 4 Enlarged view of point B in the middle.

[0015] Figure 6 This is a three-dimensional structural diagram of the conveyor rack 1.

[0016] Figure 7 for Figure 6 Enlarged view of point C in the middle.

[0017] Among them, 1 conveyor frame one, 1a side bracket, 1b support frame, 2 conveyor roller, 3 mounting frame, 4 limit block seat, 4a fixed sleeve, 5 conveyor profile, 6 side positioning bracket, 7 positioning cylinder, 8 side positioning seat, 9 conveyor sprocket, 10 reducer, 11 support, 12 swing shaft, 13 driven sprocket, 14 drive motor, 15 drive sprocket, 16 drive chain, 17 gantry, 18 clamping cylinder, 18a pressure block, 19 conveyor frame two, 19a rotating roller, 20 protective cover. DETAILED DESCRIPTION

[0018] like Figure 1-7The figure shows a device for cutting and positioning continuous profiles to a fixed length, comprising a conveyor frame 1, on which a plurality of rotatable conveyor rollers 2 are arranged in sequence along the length direction. The conveyor frame 1 comprises two left-right symmetrical side brackets 1a, the bottom of each side bracket 1a being fixed on a plurality of support brackets 1b, the roller shafts at the left and right ends of the conveyor roller 2 being rotatably connected to the two side brackets 1a respectively, the roller shaft at the right end of the conveyor roller 2 being sleeved with two parallel conveyor sprockets 9, the corresponding two conveyor sprockets 9 of the two adjacent conveyor rollers 2 on the left and right are connected by a conveyor chain, the two adjacent conveyor chains on the left and right are staggered, and the roller shaft of any conveyor roller 2 passes through the side bracket 1a and is connected by a reduction motor; The reduction motor drives the linked conveying rollers 2 to rotate to realize the conveying profile 5; a guard 20 is installed on the side bracket 1a to block the conveying sprocket 9; a mounting frame 3 is provided on the rear end side of the conveying frame, and a swingable limit block seat 4 is provided on the mounting frame 3, and the limit block seat 4 is transmission-connected to the first driving mechanism, and the first driving mechanism includes a reducer 10 and a support 11 respectively arranged on the mounting frame 3 in front and back correspondence. The rear output end of the reducer 10 is connected to the swing shaft 12 through a coupling, and the other end of the swing shaft 12 is rotatably connected to the support 11, and the right input end of the reducer 10 is connected to the driven sprocket 13, and a driving motor 14 is also provided on the mounting frame 3. A driving sprocket 15 is provided at the output end of the driving motor 14, and the driving sprocket 15 is connected to the driven chain 16 through the driving chain. The wheels 13 are connected in transmission; a fixed sleeve portion 4a is provided on the right side of the limit stop seat 4, which is fixedly mounted on the outer periphery of the swing shaft 12; the driving motor 14 drives the input shaft of the reducer 10 to rotate through the sprocket assembly, and the output shaft on the rear side of the reducer 10 drives the swing shaft 12 to rotate, and the swing shaft 12 drives the limit stop seat 4 to rotate above the conveying roller 2, so as to realize the length positioning of the profile from the end; a conveying profile 5 is placed on each conveying roller 2, and a side positioning bracket 6 is provided corresponding to the left and right sides of the conveying profile 5, and a positioning cylinder 7 is installed on the side positioning bracket 6. The length direction of the positioning cylinder 7 is perpendicular to the length direction of the conveying frame 1, and a side positioning seat 8 is provided at the protruding end of the piston rod of the positioning cylinder 7. The two side positioning seats 8 are respectively arranged on the left and right sides of the conveying profile 5.

[0019] A gantry 17 is located above the conveyor frame 1, and a pressing cylinder 18 is mounted on the gantry 17. The piston rod of the pressing cylinder 18 extends downward and is provided with a pressing block 18a. The cross-section of the profile is U-shaped or I-shaped. The pressing cylinder 18 presses the upper surface of the profile with the pressing block 18a to position it.

[0020] Conveyor rack 2 19 is located in front of conveyor rack 1, and is equipped with a plurality of rotatable rollers 19a arranged in sequence along its length. The raw material profiles are conveyed on the rotating rollers 19a on conveyor rack 2 19, and the longer raw material profiles are sent to conveyor rollers 2 of conveyor rack 1 for backward transmission.

[0021] During operation, the rotating roller 19a on the second conveyor frame 19 conveys a long raw material profile to the conveyor roller 2 of the first conveyor frame 1. Simultaneously, under the action of the sprocket assembly, the rear output shaft of the reducer 10 drives the swing shaft 12 to rotate. The swing shaft 12 drives the limit stop 4 to rotate above the conveyor roller 2, thereby positioning the profile on the conveyor roller 2 from the end. Two positioning cylinders 7 on either side position the left and right sides of the profile, respectively. The pressing cylinder 18 presses the upper surface of the profile with a pressure block 18a to position it. The rear end of the profile is restrained by the limit stop 4, and the front end of the profile extends between the first conveyor frame 1 and the second conveyor frame 19. The cutting machine cuts the portion of the profile extending from the first conveyor frame 1 to a predetermined length. The cut profile is then transported backward to the receiving area, and the raw material profile continues to be transported backward in a cycle for the next cutting process. The advantages of the present utility model are that by continuously transporting the profile 5 and cutting it to a predetermined size, the efficiency and accuracy of the profile cutting are improved, the quality of the profile is improved, and the output is increased.

[0022] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, technicians in this field can make some substitutions and deformations of some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.

Claims

1. A device for cutting and positioning continuous profiles to a fixed length, characterized in that: It includes a conveying frame 1, on which a number of rotatable conveying rollers are arranged in sequence along the length direction, a mounting frame is provided on the rear end side of the conveying frame, a swingable limit block seat is provided on the mounting frame, and the limit block seat is transmission-connected to the first driving mechanism, a conveying profile is placed on each conveying roller, and a side positioning bracket is provided corresponding to the left and right sides of the conveying profile respectively, a positioning cylinder is installed on the side positioning bracket, the length direction of the positioning cylinder is perpendicular to the length direction of the conveying frame 1, a side positioning seat is provided at the protruding end of the piston rod of the positioning cylinder, and the two side positioning seats are respectively provided corresponding to the left and right sides of the conveying profile.

2. A continuous profile fixed-length cutting and positioning device according to claim 1, characterized in that: The conveyor frame includes two left-right symmetrical side brackets, the bottom of each side bracket is fixed on a number of support frames, the roller shafts at the left and right ends of the conveyor roller are respectively rotatably connected to the two side brackets, and two parallel conveyor sprockets are provided on the roller shaft at the right end of the conveyor roller. The corresponding two conveyor sprockets of the two adjacent conveyor rollers on the left and right are connected by a conveyor chain, and the two adjacent conveyor chains on the left and right are staggered with each other. The roller shaft of any conveyor roller passes through the side bracket and is connected to the reduction motor.

3. A continuous profile fixed-length cutting and positioning device according to claim 1 or 2, characterized in that: The first driving mechanism includes a reducer and a support respectively arranged on the mounting frame in front and back correspondence. The output end of the reducer on the rear side is connected to the swing shaft via a coupling, and the other end of the swing shaft is rotatably connected to the support. The input end on the right side of the reducer is connected to the driven sprocket. A driving motor is also provided on the mounting frame. A driving sprocket is provided at the output end of the driving motor. The driving sprocket is connected to the driven sprocket through a driving chain; a fixed sleeve portion fixedly sleeved on the outer periphery of the swing shaft is provided on the right side of the limit block seat.

4. A continuous profile fixed-length cutting and positioning device according to claim 1 or 2, characterized in that: A gantry is correspondingly provided above the conveying frame, and a pressing cylinder is provided on the gantry. The extended end of the piston rod of the pressing cylinder faces downward and is provided with a pressing block, and the cross section of the profile is U-shaped or I-shaped.

5. A continuous profile fixed-length cutting and positioning device according to claim 1 or 2, characterized in that: A conveying frame 2 is provided in front of the conveying frame 1 and corresponds to the front of the conveying frame 1. A plurality of rotatable rollers are arranged in sequence along the length direction on the conveying frame 2.