Positioning device for saw cutting of aluminum bar

By using a laser rangefinder and a limiting device on an aluminum rod sawing machine, the problem of inaccurate cutting length of aluminum rods in the prior art is solved, and efficient and accurate aluminum rod cutting is achieved.

CN223289081UActive Publication Date: 2025-09-02SHANDONG RUIYE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422601467.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-02
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing aluminum rod sawing machines lack positioning devices, which leads to the determination of cutting length relying on manual measurement, which is inefficient and low accuracy, affecting product quality.

Method used

Two laser rangefinders are used to measure the cutting length and cutting head position respectively. Combined with the position limiting device and positioning mechanism, the position of the cutting head is calibrated by the laser rangefinder to ensure the cutting accuracy.

Benefits of technology

It improves the accuracy and stability of aluminum rod cutting, reduces errors during multiple cuttings, and achieves an efficient and accurate cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of aluminum bar machining, and particularly relates to a positioning device for aluminum bar sawing, which comprises a sawing machine platform, a first sliding rail, a second sliding rail, a limiting device and a positioning mechanism, the length of the first sliding rail is larger than that of the second sliding rail, the limiting device is fixedly connected to the second sliding rail, and the positioning mechanism is fixedly connected to the first sliding rail. A first laser range finder capable of measuring the distance between the positioning mechanism and the limiting device and a second laser range finder capable of measuring the distance between the positioning mechanism and a cutting head of the sawing machine are arranged on the positioning mechanism; according to the device, the cutting length can be determined through the two laser range finders, the position of the cutting head is corrected again during follow-up cutting, and errors caused by multiple times of cutting are avoided.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum bar processing, in particular to a positioning device for sawing aluminum bars. Background Art

[0002] During the flange production process, aluminum bars need to be cut into aluminum bars of a certain length. However, existing sawing machines lack positioning devices and can only determine the required cutting length of the aluminum bars by moving the cutting head. Manual measurement and marking are usually used to determine the cutting length. This method is not only inefficient but also has low precision, which can easily lead to cutting errors and affect product quality.

[0003] Therefore, in order to solve the above problems, a positioning device for aluminum bar sawing is specifically proposed. Utility Model Content

[0004] The utility model aims to solve the above problems and specifically designs a positioning device for aluminum bar sawing, which can respectively determine the cutting length through two laser rangefinders and correct the position of the cutting head again during subsequent cutting to prevent errors caused by multiple cutting.

[0005] To achieve the above-mentioned objectives, the utility model provides a positioning device for aluminum rod sawing, comprising: a sawing machine platform, a first slide rail, a second slide rail, a limit device and a positioning mechanism, the side of the sawing machine platform is fixedly connected to the first slide rail and the second slide rail, the length of the first slide rail is greater than the length of the second slide rail, the limit device is fixedly connected to the second slide rail, the positioning mechanism is fixedly connected to the first slide rail, and the positioning mechanism is provided with a first laser rangefinder that can measure the distance from the positioning mechanism to the limit device and a second laser rangefinder that can measure the distance from the positioning mechanism to the sawing machine cutting head.

[0006] In the above manner, the limit device is used to block the end of the aluminum rod, and the positioning mechanism moves to the position of the length of the aluminum rod to be cut. The first laser rangefinder measures the distance from the positioning mechanism to the limit device, which is the length to be cut. The second laser rangefinder measures the distance from the positioning mechanism to the cutting head. The limit device is on the right side of the positioning mechanism, and the cutting head is on the left side of the positioning mechanism. The value measured by the second laser rangefinder is the distance from the left side of the positioning mechanism to the cutting head. The final cutting length is the value measured by the first laser rangefinder plus the value measured by the second laser rangefinder. The cutting head will produce a slight displacement after cutting. Therefore, when cutting again, the value of the second laser rangefinder needs to be corrected. The cutting head moves and corrects according to the numerical deviation to make the cutting position accurate each time.

[0007] Furthermore, the limiting device includes a limiting baffle and a clamping device, the limiting baffle is fixedly connected to the slider of the first slide rail, and the clamping device is fixedly connected to the end of the limiting baffle and is located above the aluminum rod.

[0008] In the above manner, after the limit baffle presses against the end of the aluminum rod, the clamping device moves downward to tighten the aluminum rod from the top.

[0009] Furthermore, the positioning mechanism also includes a positioning cylinder and a movable chuck, the positioning cylinder is fixedly connected to the slider of the first slide rail, the first laser rangefinder is fixedly connected to the slider of the first slide rail and is located on the side of the cylinder away from the limiting device, the second laser rangefinder is installed at the end of the positioning cylinder, and the movable chuck is movably connected to the telescopic head of the positioning cylinder.

[0010] Furthermore, the limit baffle includes a limit rod and a receiving plate, the receiving plate and the limit rod are an integrally formed structure, the receiving plate is fixedly connected to the second slide rail and is located in the same straight line as the first laser rangefinder, the limit rod extends from the second slide rail, and the clamping device is installed on the limit rod.

[0011] Furthermore, the movable chuck includes: a guide groove, a guide block, a fixed plate and a rack portion. The movable chuck is an arc-shaped structure. The guide groove is opened on two side surfaces of the movable chuck. The guide block is slidably connected in the guide groove. The end of the guide block is fixedly connected to the telescopic head through the fixed plate. The rack portion is opened on the periphery of the movable chuck, and the rack portion is slidably connected to the telescopic head.

[0012] In the above manner, the positioning cylinder pushes out the movable chuck, and then the end of the telescopic head is connected to a gear through a motor, and the gear drives the rack part. The movable chuck rotates and moves under the limit of the guide groove and the guide block, and moves from the side of the aluminum rod to the upper part of the aluminum rod, thereby fixing the aluminum rod from the top.

[0013] Furthermore, the clamping device includes a cylinder and a chuck, the cylinder is fixedly connected to the limiting rod, the chuck is an arc-shaped structure, and the chuck is fixedly connected to the telescopic end of the cylinder.

[0014] In summary, the present invention has the following advantages and beneficial technical effects:

[0015] 1. The utility model provides a positioning device for aluminum bar sawing, which can calibrate the length of the cut aluminum bar and prevent inaccurate cutting caused by the position change of the cutting head after multiple cuts;

[0016] 2. The movable chuck on the positioning mechanism of the positioning device for aluminum bar sawing of the utility model can clamp the aluminum bar by rotating, so that the aluminum bar is more stable during cutting and the cutting is more accurate;

[0017] 3. The positioning device for aluminum bar sawing of the utility model uses two laser rangefinders to measure and calibrate data, thereby improving accuracy and avoiding manual errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0019] Figure 1 This is a structural diagram of a positioning device for sawing aluminum bars according to the present invention;

[0020] Figure 2 This is a side view of a positioning device for sawing aluminum bars according to the present invention;

[0021] Figure 3 This is a top view of a positioning device for sawing aluminum bars according to the present invention;

[0022] Figure 4 This utility model Figure 1 A magnified view of middle A;

[0023] Figure 5 This utility model Figure 1 Magnified view of B.

[0024] The reference numerals in the accompanying drawings are:

[0025] 1- sawing machine platform; 2- first slide rail; 3- second slide rail;

[0026] 4-limiting device; 41-limiting baffle; 411-limiting rod; 412-receiving plate; 42-clamping device; 421-cylinder; 422-chuck;

[0027] 5-positioning mechanism; 51-positioning cylinder; 511-telescopic head;

[0028] 52-movable chuck; 521-guide groove; 522-guide block; 523-fixed plate; 524-rack portion;

[0029] 53-first laser rangefinder; 54-second laser rangefinder. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-Figure 5The present invention will be further described in detail. Examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0031] In the description of this utility model, unless otherwise expressly specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, mechanical or electrical connections, direct or indirect connections through an intermediate medium, and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0032] In the description of this embodiment, the terms "upper", "lower", "right", etc., and the like, are based on the directions or positions shown in the accompanying drawings and are used only for the convenience of description and simplification of operation. They are not intended to indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention. In addition, the terms "first" and "second" are used only to distinguish in the description and have no special meaning. The parts and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art. They will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0033] like Figure 1 、 Figure 2 and Figure 3 As shown, it includes: a sawing machine platform 1, a first slide rail 2, a second slide rail 3, a limit device 4, and a positioning mechanism 5. The side of the sawing machine platform 1 is fixedly connected to the first slide rail 2 and the second slide rail 3 by bolts. The length of the first slide rail 2 is greater than that of the second slide rail 3. The limit device 4 is fixedly connected to the second slide rail 3 by bolts. The positioning mechanism 5 is also fixedly connected to the first slide rail 2 by bolts. The positioning mechanism 5 is provided with a first laser rangefinder 53 that can measure the distance from the positioning mechanism 5 to the limit device 4 and a second laser rangefinder 54 that can measure the distance from the positioning mechanism 5 to the sawing machine cutting head. The first slide rail 2 and the second slide rail 3 are both ball screw mechanisms.

[0034] like Figure 1 As shown, the limiting device 4 includes a limiting baffle 41 and a clamping device 42. The limiting baffle 41 is fixedly connected to the slider of the first slide rail 2 by bolts, and the clamping device 42 is vertically fixedly connected to the end of the limiting baffle 41 by bolts and is located above the aluminum rod.

[0035] like Figure 1 and Figure 5 As shown, the limit baffle 41 includes a limit rod 411 and a receiving plate 412. The receiving plate 412 and the limit rod 411 are an integrally formed structure. The receiving plate 412 is fixedly connected to the second slide rail 3 by bolts and is located in the same straight line as the first laser rangefinder 53. The limit rod 411 extends from the second slide rail 3, and the clamping device 42 is installed on the limit rod 411.

[0036] The clamping device 42 includes a cylinder 421 and a chuck 422 . The cylinder 421 is fixedly connected to the limiting rod 411 by bolts. The chuck 422 is an arc-shaped structure and is fixedly connected to the telescopic end of the cylinder 421 .

[0037] like Figure 1 and Figure 4 As shown, the positioning mechanism 5 also includes a positioning cylinder 51 and a movable clamp 52. The positioning cylinder 51 is fixedly connected to the slider of the first slide rail 2 via bolts. A first laser rangefinder 53 is also fixedly connected to the slider of the first slide rail 2 via bolts and is located on the side of the cylinder 51 away from the stop device 4. A second laser rangefinder 54 is mounted at the end of the positioning cylinder 51. The movable clamp 52 is movably connected to the telescopic head 511 of the positioning cylinder 51. The two laser rangefinders are located on the same straight line and are equidistant from the stop device 4.

[0038] like Figure 1 and Figure 4 As shown, the movable chuck 52 includes: a guide groove 521, a guide block 522, a fixed plate 523 and a rack portion 524. The movable chuck 52 is an arc-shaped structure. The guide groove 521 is provided on both sides of the movable chuck 52. The guide block 522 is slidably connected in the guide groove 521. The end of the guide block 522 is fixedly connected to the telescopic head 511 through the fixed plate 523. The rack portion 524 is provided on the periphery of the movable chuck 52. The rack portion 524 is slidably connected to the telescopic head 511. A gear is installed at the end of the telescopic head 511. The gear is driven by a motor and meshed with the rack portion 524. The guide block 522 and the fixed plate 523 are an integrated structure.

[0039] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A positioning device for aluminum bar sawing, characterized in that: include: A sawing machine platform (1), a first slide rail (2), a second slide rail (3), a limiting device (4) and a positioning mechanism (5), wherein the side of the sawing machine platform (1) is fixedly connected to the first slide rail (2) and the second slide rail (3), the length of the first slide rail (2) is greater than the length of the second slide rail (3), the limiting device (4) is fixedly connected to the second slide rail (3), the positioning mechanism (5) is fixedly connected to the first slide rail (2), and the positioning mechanism (5) is provided with a first laser rangefinder (53) capable of measuring the distance from the positioning mechanism (5) to the limiting device (4) and a second laser rangefinder (54) capable of measuring the distance from the positioning mechanism (5) to the sawing machine cutting head.

2. A positioning device for aluminum bar sawing according to claim 1, characterized in that: The limiting device (4) comprises a limiting baffle (41) and a clamping device (42), wherein the limiting baffle (41) is fixedly connected to the slider of the first slide rail (2), and the clamping device (42) is fixedly connected to the end of the limiting baffle (41) and is located above the aluminum rod.

3. The positioning device for aluminum bar sawing according to claim 1, characterized in that: The positioning mechanism (5) further comprises a positioning cylinder (51) and a movable clamp (52), wherein the positioning cylinder (51) is fixedly connected to the slider of the first slide rail (2), the first laser rangefinder (53) is fixedly connected to the slider of the first slide rail (2) and is located on a side of the positioning cylinder (51) away from the limiting device (4), the second laser rangefinder (54) is mounted at the end of the positioning cylinder (51), and the movable clamp (52) is movably connected to the telescopic head (511) of the positioning cylinder (51).

4. A positioning device for aluminum bar sawing according to claim 2, characterized in that: The limiting baffle (41) comprises a limiting rod (411) and a receiving plate (412), wherein the receiving plate (412) and the limiting rod (411) are an integrally formed structure, the receiving plate (412) is fixedly connected to the second slide rail (3) and is located in the same straight line as the first laser rangefinder (53), the limiting rod (411) extends from the second slide rail (3), and the clamping device (42) is mounted on the limiting rod (411).

5. The positioning device for aluminum bar sawing according to claim 3, characterized in that: The movable chuck (52) comprises: a guide groove (521), a guide block (522), a fixed plate (523) and a rack portion (524); the movable chuck (52) is an arc-shaped structure; the guide groove (521) is provided on two side surfaces of the movable chuck (52); the guide block (522) is slidably connected in the guide groove (521); the end of the guide block (522) is fixedly connected to the telescopic head (511) through the fixed plate (523); the rack portion (524) is provided on the periphery of the movable chuck (52); and the rack portion (524) is slidably connected to the telescopic head (511).

6. A positioning device for aluminum bar sawing according to claim 4, characterized in that: The clamping device (42) comprises a cylinder (421) and a chuck (422), wherein the cylinder (421) is fixedly connected to the limiting rod (411), and the chuck (422) is an arc-shaped structure, and the chuck (422) is fixedly connected to the telescopic end of the cylinder (421).