Smokeless welding equipment for steel structure

By assisting the alignment of the steel structure by bearing rollers and clamping devices, and automatic welding and smoke suction are used to use the transverse shifting device, the smoke pollution and manual adjustment problems during steel structure welding are solved, and a smoke-free and low-strength welding process is achieved.

CN223289214UActive Publication Date: 2025-09-02DANLING COUNTY DAYA CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202422725719.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-02
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During welding of steel structures, a large amount of smoke is generated to pollute the environment and damage human health, and the manual adjustment work is very intense.

Method used

The steel structure is used to assist in conveying the steel structure, so that it moves relative to the designated welding point, and the steel structure is aligned with the clamping device, and the welding head and smoke suction device are driven to synchronously move through the transverse moving device for automatic welding, reducing manual adjustment and smoke pollution.

Benefits of technology

Smoke-free welding is achieved, reducing the working intensity of manual adjustments, and protecting the environment and human health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides smokeless welding equipment for a steel structure, belongs to the technical field of welding, and solves the problems that in the prior art, the labor intensity of adjusting the steel structure is high, and smoke can pollute the environment and damage health. A plurality of bearing rollers are rotatably arranged on the mounting frame, a clamping device is arranged on the mounting frame and comprises a positive and negative screw rod and a guide rod, two ends of the positive and negative screw rod are in threaded connection with clamping plates, a door-shaped frame is mounted on the mounting frame, a transverse moving device is arranged on the door-shaped frame, and the transverse moving device is connected with a telescopic device. The telescopic end of the telescopic device is connected with a mounting plate, and a welding head and a smoke suction device are arranged on the mounting plate. The bearing roller assists in conveying the steel structures, the clamping device clamps the steel structures towards the middle position, the two steel structures are aligned, and the working intensity of manual adjustment is reduced; and the transverse moving device drives the welding head and the smoke dust suction device to synchronously move to perform automatic welding and suck smoke dust at the same time, so that the environment is prevented from being polluted, and the human health is prevented from being damaged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding, in particular to a smokeless device for welding steel structures. Background Art

[0002] Steel structure is a major type of building structure, which mainly includes steel sections and steel plates. When used, multiple steel sections or steel plates will be welded into a whole according to needs.

[0003] When welding steel structures, the two steel structures need to be aligned before welding. Generally, the alignment operation is to place the steel structure on the ground and adjust it manually, which is labor-intensive. At the same time, the welding of steel structures is basically done manually. During the welding process, a large amount of smoke and dust will be generated, polluting the working environment and damaging human health. Therefore, a device is needed that can ensure smoke-free welding and facilitate the adjustment of steel structures. Utility Model Content

[0004] In response to the above problems, the purpose of the utility model is to provide a smoke-free equipment for steel structure welding, which uses load-bearing rollers to assist in conveying the steel structure so that the two steel structures move relative to each other to reach the designated welding point, and then the clamping device clamps the steel structure to the middle position to align the two steel structures, thereby reducing the workload of manual adjustment; the transverse device drives the welding head and the smoke suction device to move synchronously to perform automatic welding and smoke suction at the same time, thereby avoiding environmental pollution and damage to human health.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] A smoke-free equipment for welding steel structures includes a mounting frame, a plurality of load-bearing rollers are rotatably arranged on the mounting frame, at least two groups of clamping devices are arranged on the mounting frame, the clamping devices include forward and reverse screw rods and guide rods arranged along the axial direction of the load-bearing rollers, the forward and reverse screw rods are rotatably connected to the mounting frame, the forward and reverse screw rods are connected to a motor, both ends of the forward and reverse screw rods are respectively threadedly connected to a clamping plate slidably connected to the guide rod, a portal frame is installed on the mounting frame, a transverse movement device is provided on the portal frame, the transverse movement device is connected to a vertically arranged telescopic device, the telescopic end of the telescopic device is connected to a mounting plate, and a welding head and a smoke suction device are provided on the mounting plate.

[0007] Preferably, the smoke and dust suction device includes a support rod connected to the mounting plate, a suction hose is fixed on the support rod, and a suction hood is provided at the end of the suction hose.

[0008] Preferably, the support rod is made of plastic material.

[0009] Preferably, the side wall of the mounting frame is provided with a slide groove in the horizontal direction, and the door-shaped frame is slidably arranged in the slide groove.

[0010] Preferably, a screw rod is threaded through the portal frame and abuts against the side wall of the mounting frame.

[0011] Preferably, the plurality of load-bearing rollers are divided into two groups, and the two groups of load-bearing rollers are arranged at intervals, and the portal frame is located between the two groups of load-bearing rollers.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0013] The steel structure is transported with the assistance of load-bearing rollers, so that the two steel structures move relative to each other to the designated welding point. The clamping device then clamps the steel structure to the middle position to align the two steel structures, reducing the workload of manual adjustment. The transverse device drives the welding head and the smoke suction device to move synchronously to perform automatic welding and smoke suction at the same time, avoiding environmental pollution and damage to human health. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 A schematic diagram of the main cross-sectional structure provided by an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the top structure provided by an embodiment of the utility model.

[0017] Figure markings: 1-carrying roller; 2-mounting frame; 3-forward and reverse screw rods; 4-clamping plate; 5-guide rod; 6-welding head; 7-telescopic device; 8-transverse movement device; 9-gantry; 10-mounting plate; 11-support rod; 12-suction hose; 13-suction hood; 14-motor; 15-screw; 16-slide. DETAILED DESCRIPTION

[0018] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0021] The following combination Figure 1 and Figure 2 The utility model is described in detail.

[0022] Example

[0023] A smokeless steel structure welding device includes a mounting frame 2, on which several load-bearing rollers 1 are rotatably mounted. The mounting frame 2 is provided with at least two sets of clamping devices. The clamping devices include forward and reverse screws 3 and guide rods 5, which are axially arranged along the load-bearing rollers 1. The forward and reverse screws 3 are rotatably connected to the mounting frame 2 and are connected to a motor 14. Clamps 4, which are slidably connected to the guide rods 5, are threadedly connected at both ends of the forward and reverse screws 3. A portal frame 9 is mounted on the mounting frame 2, and a transverse movement device 8 is provided on the portal frame 9. The transverse movement device 8 is connected to a vertically mounted telescopic device 7. The telescopic end of the telescopic device 7 is connected to a mounting plate 10. A welding head 6 and a smoke extraction device are mounted on the mounting plate 10. The guide rods 5 are fixedly connected to the mounting frame 2.

[0024] The steel structure is assisted in conveying by the carrying roller 1, and the two steel structures can move relative to each other to reach the designated welding point. Then the two clamping plates 4 clamp the steel structure to the middle position to align the two steel structures, reducing the workload of manual adjustment; the transverse device 8 drives the welding head 6 and the smoke suction device to move synchronously to perform automatic welding and smoke suction at the same time.

[0025] The telescopic device 7 can raise and lower the welding head 6 and the fume extraction device to accommodate welding of steel sections or steel plates. The telescopic device 7 can be a hydraulic or electric telescopic rod. The transverse movement device 8 is conventional and includes a sliding seat slidably mounted on a portal frame 9. The sliding seat is equipped with rollers that contact the portal frame 9. The rollers are driven by a drive motor to rotate, thereby achieving movement of the sliding seat.

[0026] The smoke extraction device includes a support rod 11 connected to a mounting plate 10. A suction hose 12 is fixed to the support rod 11, and a suction hood 13 is provided at the end of the suction hose 12. The suction hose 12 is connected to a suction pump and a smoke treatment device (not shown in the figure), such as a dust removal device or a water tank, wherein the water tank directly washes the smoke with water to perform dust removal.

[0027] The support rod 11 is made of plastic. When the support rod 11 bends, the suction hose 12 bends accordingly, adjusting the position of the suction hood 13 to better adapt to different usage scenarios. The plastic support rod 11 can be made of iron or copper wire. The suction hose 12 can be connected to the plastic support rod 11 by bundling, facilitating subsequent replacement of the suction hose 12.

[0028] The sidewalls of the mounting frame 2 are provided with horizontal slide grooves 16, and the portal frame 9 is slidably arranged in the slide grooves 16. The portal frame 9 is slidably connected to the mounting frame 2 via the slide grooves 16, so that the position of the portal frame 9 can be adjusted, so that the welding position of the welding head 6 can be adjusted along the length of the mounting frame 2, thereby avoiding the need to move the steel structure to adjust the welding position, which is convenient and quick.

[0029] The screw thread on the portal frame 9 is penetrated with a screw rod 15 that abuts against the side walls of the mounting frame 2. After the screw rod 15 is tightly against the side wall of the mounting frame 2, the movement of the portal frame 9 can be restricted to ensure the stability of welding.

[0030] The plurality of bearing rollers 1 are divided into two groups, and the two groups of bearing rollers 1 are arranged at intervals. The portal frame 9 is located between the two groups of bearing rollers 1 so that the welding head 6 does not damage the bearing rollers 1 during welding.

[0031] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A smokeless steel structure welding device, comprising a mounting frame (2), characterized in that: A plurality of bearing rollers (1) are rotatably arranged on the mounting frame (2), and at least two groups of clamping devices are arranged on the mounting frame (2), wherein the clamping devices include forward and reverse screw rods (3) and guide rods (5) arranged along the axial direction of the bearing rollers (1), the forward and reverse screw rods (3) are rotatably connected to the mounting frame (2), the forward and reverse screw rods (3) are connected to a motor (14), and both ends of the forward and reverse screw rods (3) are respectively threadedly connected to a clamping plate (4) slidably connected to the guide rod (5), a door frame (9) is installed on the mounting frame (2), a transverse movement device (8) is arranged on the door frame (9), the transverse movement device (8) is connected to a vertically arranged telescopic device (7), the telescopic end of the telescopic device (7) is connected to a mounting plate (10), and a welding head (6) and a smoke suction device are arranged on the mounting plate (10).

2. The smokeless steel structure welding equipment according to claim 1, characterized in that: The smoke and dust suction device comprises a support rod (11) connected to a mounting plate (10), a suction hose (12) is fixed on the support rod (11), and a suction hood (13) is provided at the end of the suction hose (12).

3. The smokeless steel structure welding equipment according to claim 2, characterized in that: The support rod (11) is made of plastic material.

4. The smokeless steel structure welding equipment according to claim 1, characterized in that: The side wall of the mounting frame (2) is provided with a slide groove (16) in the horizontal direction, and the door frame (9) is slidably arranged in the slide groove (16).

5. The smokeless steel structure welding equipment according to claim 4, characterized in that: The door frame (9) is threaded with a screw rod (15) that abuts against the side wall of the mounting frame (2).

6. The smokeless steel structure welding equipment according to claim 1, characterized in that: The plurality of bearing rollers (1) are divided into two groups, and the two groups of bearing rollers (1) are arranged at intervals, and the portal frame (9) is located between the two groups of bearing rollers (1).