Auxiliary operation platform for assembling and welding inspection of controller

Through the retractable clamping device and rotary fixing mechanism, the problem of clamping different models of controllers in the prior art is solved, and an automated welding inspection process is realized, which improves the adaptability and operating efficiency of the equipment.

CN223289230UActive Publication Date: 2025-09-02DEZHOU HANGXING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422022311.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-09-02
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing controller welding inspection auxiliary operating platform cannot clamp the controller of different models and sizes, resulting in a low adaptation rate.

Method used

Using a telescopic clamping device and a rotating fixing mechanism, the automatic clamping and position switching of different models of controllers is realized through the cooperation of the bidirectional telescopic rod and the turntable, and the automated process of welding and inspection stations is realized.

Benefits of technology

It realizes stable clamping and automated welding to testing process for different models of controllers, improving the adaptability and operating efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of controllers, and discloses a controller assembly welding inspection auxiliary operation platform, which comprises a workbench and a bearing plate, two working frames are fixedly connected in the bearing plate, two adjacent sides of the two working frames are fixedly connected with a two-way telescopic rod, two ends of the two-way telescopic rod are fixedly connected with push rods, and the two ends of the two-way telescopic rod are fixedly connected with the push rods. First rotating shafts are fixedly connected to the front ends and the rear ends of the two push rods, connecting rods are rotatably connected to the bottoms of the multiple first rotating shafts, second rotating shafts are rotatably connected to one ends of the multiple connecting rods, and sliding blocks are fixedly connected to the tops of the multiple second rotating shafts. According to the controller clamping device, the bidirectional telescopic rod is started to push the push rod to move, the first rotating shaft rotates to drive the connecting rod to move, the connecting rod drives the second rotating shaft, the sliding block is driven to drive the connecting column to move, the clamping block moves to drive the arc-shaped clamping plate to move, and therefore controllers of different models and sizes can be clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of controllers, in particular to an auxiliary operation platform for controller assembly and welding inspection. Background Art

[0002] The controller is a key electronic device that acts like the brain of the system, receiving various input signals and, through internal intelligent processing and calculation, accurately issuing control instructions. It can be widely used in the fields of mechanics, electronics, and automation, and plays a vital role in regulating the operating status and performance of the equipment.

[0003] The controller assembly, welding and inspection auxiliary operation platform is a device specially designed for controller production. It has a stable table, precise fixtures, and good lighting. It can assist in assembly and welding operations, ensure welding accuracy, and assist in inspection to improve product quality. It is an indispensable assistant in controller manufacturing.

[0004] Most of the fixtures on existing controller assembly, welding and inspection auxiliary operation platforms are fixed in position and can only stably clamp controllers of a specific model and size. They are unable to clamp controllers of different models and sizes for assembly and welding operations, resulting in a low adaptability of the equipment during use. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a controller assembly and welding inspection auxiliary operation platform, which aims to improve the problem in the existing technology that the controller assembly and welding inspection auxiliary operation platform can only clamp controllers of specific models but cannot clamp controllers of different models.

[0006] To achieve the above-mentioned object, the present invention adopts the following technical solution: a controller assembly welding inspection auxiliary operation platform, comprising a workbench and a support plate, wherein two work frames are fixedly connected to the support plate, adjacent sides of the two work frames are fixedly connected to a bidirectional telescopic rod, both ends of the bidirectional telescopic rod are fixedly connected to a push rod, the front and rear ends of the two push rods are fixedly connected to a first rotating shaft, the bottoms of multiple first rotating shafts are rotatably connected to a connecting rod, one end of multiple connecting rods is rotatably connected to a second rotating shaft, the tops of multiple second rotating shafts are fixedly connected to sliders, multiple sliders are slidably connected to the interior of the work frames, one end of multiple sliders is fixedly connected to a first spring, one end of multiple first springs is fixedly connected to the inner wall of the work frames, the tops of multiple sliders are fixedly connected to a connecting column, the tops of multiple connecting columns are fixedly connected to a clamping block, and the adjacent sides of multiple clamping blocks are fixedly connected to an arc-shaped clamping plate. The top of the workbench is provided with a rotation fixing mechanism for rotating the support plate.

[0007] As a further description of the above technical solution:

[0008] The rotation and fixing mechanism includes a base, the bottom of the base is fixedly connected to the top of the workbench, the front side of the base is fixedly connected to a protective shell, the interior of the protective shell is fixedly connected to a second spring, one end of the second spring is fixedly connected to a bolt, the top of the base is fixedly connected to a turntable, and the outer wall of the turntable is provided with a screw hole.

[0009] As a further description of the above technical solution:

[0010] The top of the workbench is fixedly connected to a support plate, the bottom of the support plate is fixedly connected to a third rotating shaft, and one end of the third rotating shaft is fixedly connected to a shadowless lamp.

[0011] As a further description of the above technical solution:

[0012] The bottom of the workbench is fixedly connected with supporting legs, and the bottom ends of the supporting legs are fixedly connected with foot pads.

[0013] As a further description of the above technical solution:

[0014] Adjacent sides of the legs are fixedly connected with racks, and the tops of the two racks are fixedly connected with storage boxes.

[0015] As a further description of the above technical solution:

[0016] A handle is fixedly connected to the front side of the storage box, and a protective cover is fixedly connected to the outer wall of the handle.

[0017] As a further description of the above technical solution:

[0018] A control switch is fixedly connected to the front side of the workbench, and the control switch is electrically connected to the two-way telescopic rod, the shadowless lamp and the turntable respectively.

[0019] As a further description of the above technical solution:

[0020] The right side of the inner wall of the workbench is fixedly connected with a tester, and the top of the support plate is fixedly connected with a baffle.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the control switch activates the bidirectional telescopic rod, so that the bidirectional telescopic rod pushes the push rod to move, the first rotating shaft rotates to drive the connecting rod to move, so that the connecting rod drives the second rotating shaft, drives the slider to drive the connecting column to move, and the movement of the clamping block drives the movement of the arc-shaped clamping plate, so that controllers of different models and sizes can be clamped.

[0023] 2. In the present invention, pulling the bolt drives the second spring to undergo elastic deformation, causing the bolt to move to the side away from the protective shell, thereby causing the bolt to leave the screw hole on the turntable. At this time, the turntable is started by controlling the switch, causing the turntable to drive the carrier plate to rotate, so that the welding position station and the inspection position station are exchanged, so that the controller can automatically reach the inspection position station after the welding is completed, and then be inspected by the inspector, so that the process from welding to inspection is automated. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional diagram of the controller assembly and welding inspection auxiliary operation platform proposed by the utility model;

[0025] Figure 2 This is a front view of the controller assembly and welding inspection auxiliary operation platform proposed by the utility model;

[0026] Figure 3 This is a structural diagram of the clamping device of the controller welding inspection auxiliary operation platform proposed by the present invention;

[0027] Figure 4 This is a disassembled diagram of the controller assembly and welding inspection auxiliary operation platform proposed by the utility model;

[0028] Figure 5 This is a schematic diagram of the fixing bolt structure of the controller assembly welding inspection auxiliary operation platform proposed by the utility model.

[0029] Legend:

[0030] 1. Workbench; 2. Support plate; 3. Work frame; 4. Two-way telescopic rod; 5. Push rod; 6. First rotating shaft; 7. Connecting rod; 8. Second rotating shaft; 9. Slider; 10. First spring; 11. Connecting column; 12. Clamping block; 13. Arc-shaped splint; 14. Rotation and fixing mechanism; 1401. Base; 1402. Protective shell; 1403. Second spring; 1404. Bolt; 1405. Turntable; 1406. Screw hole; 15. Support plate; 16. Third rotating shaft; 17. Shadowless lamp; 18. Support leg; 19. Foot pad; 20. Rack; 21. Storage box; 22. Handle; 23. Protective cover; 24. Control switch; 25. Tester; 26. Baffle. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 2 and Figure 3 The utility model provides an embodiment of a controller welding inspection auxiliary operation platform, including a workbench 1 and a carrier plate 2, the carrier plate 2 is fixedly connected to two working frames 3, the adjacent sides of the two working frames 3 are fixedly connected with a two-way telescopic rod 4, both ends of the two-way telescopic rod 4 are fixedly connected with a push rod 5, the front and rear ends of the two push rods 5 are fixedly connected to a first rotating shaft 6, the bottoms of multiple first rotating shafts 6 are rotatably connected to connecting rods 7, one ends of multiple connecting rods 7 are rotatably connected to the second rotating shaft 8, the tops of multiple second rotating shafts 8 are fixedly connected to sliders 9, multiple sliders 9 are slidably connected to the inside of the working frame 3, one end of multiple sliders 9 is fixedly connected to a first spring 10, one end of multiple first springs 10 is fixedly connected to the inner wall of the working frame 3, the tops of multiple sliders 9 are fixedly connected to connecting columns 11, the tops of multiple connecting columns 11 are fixedly connected to clamping blocks 12, and the adjacent sides of multiple clamping blocks 12 are fixedly connected to arc clamping plates 13. A rotating fixing mechanism 14 is provided on the top of the workbench 1, which is used to rotate the carrier plate 2. Adjacent sides of the legs 18 are fixedly connected to rack rods 20. The tops of the two rack rods 20 are fixedly connected to storage boxes 21. The front side of the storage box 21 is fixedly connected to a handle 22. The outer wall of the handle 22 is fixedly connected to a protective cover 23.

[0033] Specifically, when the controller welding inspection auxiliary operation platform starts welding, the two-way telescopic rod 4 is first started by controlling the switch 24, so that the two-way telescopic rod 4 pushes the push rod 5 to move, and the push rod 5 moves to drive the first rotating shaft 6. The first rotating shaft 6 rotates to drive the connecting rod 7 to move, so that the connecting rod 7 drives the second rotating shaft 8, and the second rotating shaft 8 drives the slider 9 to move horizontally in the working frame 3. The slider 9 drives the connecting column 11 to move, and the clamping block 12 fixedly connected to the connecting column 11 moves inward. The movement of the clamping block 12 drives the movement of the arc splint 13. Through the extension and contraction of the two-way telescopic rod 4, controllers of different models and sizes can be clamped. At the same time, the first spring 10 is between the working frame 3 and the slider 9, so that when clamping the controller, the two-way telescopic rod 4 moves backward, and the slider 9 can also rebound better to the inside. At this time, the welding tool is taken out from the storage box 21, so that the controller on the workbench 1 is welded. The model of the two-way telescopic rod 4 is JY-35.

[0034] Reference Figure 1 、 Figure 4 and Figure 5The rotating fixing mechanism 14 includes a base 1401, the bottom of the base 1401 is fixedly connected to the top of the workbench 1, the front side of the base 1401 is fixedly connected to a protective shell 1402, the interior of the protective shell 1402 is fixedly connected to a second spring 1403, one end of the second spring 1403 is fixedly connected to a bolt 1404, the top of the base 1401 is fixedly connected to a turntable 1405, the outer wall of the turntable 1405 is provided with a screw hole 1406, the front side of the workbench 1 is fixedly connected to a control switch 24, the control switch 24 is electrically connected to the two-way telescopic rod 4, the shadowless lamp 17 and the turntable 1405 respectively, the model of the turntable 1405 is EM-150M;

[0035] Specifically, when the clamped controller needs to be inspected, the bolt 1404 is first pulled to drive the second spring 1403 to undergo elastic deformation, so that the bolt 1404 moves to the side away from the protective shell 1402, thereby causing the bolt 1404 to leave the screw hole 1406 on the turntable 1405. At this time, the turntable 1405 is started by controlling the switch 24, so that the turntable 1405 drives the support plate 2 to rotate, so that the welding position station and the inspection position station are exchanged, so that the controller can automatically reach the inspection position station after the welding is completed, and then be inspected by the inspector 25, so that the process from welding to inspection is automated.

[0036] Reference Figure 1 and Figure 2 The top of the workbench 1 is fixedly connected to a support plate 15, the bottom of the support plate 15 is fixedly connected to a third rotating shaft 16, one end of the third rotating shaft 16 is fixedly connected to a shadowless lamp 17, the bottom of the workbench 1 is fixedly connected to a support leg 18, the bottom end of the support leg 18 is fixedly connected to a foot pad 19, the right side of the inner wall of the workbench 1 is fixedly connected to an inspector 25, and the top of the carrier plate 2 is fixedly connected to a baffle 26;

[0037] Specifically, the support plate 15 supports the third rotating shaft 16, and the third rotating shaft 16 can drive the shadowless lamp 17 for lighting, which can make the welding function better. The support legs 18 and the foot pads 19 can make the workbench more stable. The inspector 25 can inspect the controller, and the baffle 26 can separate the two workstations, so that the welding and inspection do not affect each other.

[0038] Working principle: When the controller assembly welding inspection auxiliary operation platform starts to work, the two-way telescopic rod 4 is first started through the control switch 24, so that the two-way telescopic rod 4 pushes the push rod 5 to move, and the push rod 5 moves to drive the first rotating shaft 6, and the first rotating shaft 6 rotates to drive the connecting rod 7 to move, so that the connecting rod 7 drives the second rotating shaft 8, and the second rotating shaft 8 drives the slider 9 to move horizontally in the working frame 3, and the slider 9 drives the connecting column 11 to move, and the clamping block 12 fixedly connected to the connecting column 11 moves inward, and the movement of the clamping block 12 drives the movement of the arc-shaped clamping plate 13. Through the extension and retraction of the two-way telescopic rod 4, controllers of different models and sizes can be clamped. At the same time, the first spring 10 is between the working frame 3 and the slider 9, so that when clamping the controller, the two-way telescopic rod 4 moves backward, and the slider 9 can also better rebound inward;

[0039] And when it is necessary to inspect the clamped controller, first pull the bolt 1404 to drive the second spring 1403 to undergo elastic deformation, so that the bolt 1404 moves to the side away from the protective shell 1402, so that the bolt 1404 leaves the screw hole 1406 on the turntable 1405. At this time, the turntable 1405 is started by controlling the switch 24, so that the turntable 1405 drives the support plate 2 to rotate, so that the welding position station and the inspection position station are exchanged, so that the controller can automatically reach the inspection position station after the welding is completed, and then be inspected by the inspector 25, so that the process from welding to inspection is automated.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A controller assembly and welding inspection auxiliary operation platform, comprising a workbench (1) and a support plate (2), characterized in that: Two working frames (3) are fixedly connected inside the support plate (2), and adjacent sides of the two working frames (3) are fixedly connected with bidirectional telescopic rods (4), both ends of the bidirectional telescopic rods (4) are fixedly connected with push rods (5), and the front and rear ends of the two push rods (5) are fixedly connected with a first rotating shaft (6), and the bottoms of the plurality of first rotating shafts (6) are rotatably connected with connecting rods (7), and one end of the plurality of connecting rods (7) is rotatably connected with a second rotating shaft (8), and the tops of the plurality of second rotating shafts (8) are fixedly connected. A slider (9) is connected, and multiple sliders (9) are slidably connected to the inside of the working frame (3), one end of multiple sliders (9) is fixedly connected to a first spring (10), one end of multiple first springs (10) is fixedly connected to the inner wall of the working frame (3), the tops of multiple sliders (9) are fixedly connected to a connecting column (11), the tops of multiple connecting columns (11) are fixedly connected to a clamping block (12), and the adjacent sides of multiple clamping blocks (12) are fixedly connected to an arc-shaped clamping plate (13). A rotating fixing mechanism (14) is provided on the top of the working table (1), and the rotating fixing mechanism (14) is used to rotate the carrier plate (2).

2. The controller assembly and welding inspection auxiliary operation platform according to claim 1 is characterized by: The rotating fixing mechanism (14) comprises a base (1401), the bottom of the base (1401) is fixedly connected to the top of the workbench (1), the front side of the base (1401) is fixedly connected to a protective shell (1402), the interior of the protective shell (1402) is fixedly connected to a second spring (1403), one end of the second spring (1403) is fixedly connected to a bolt (1404), the top of the base (1401) is fixedly connected to a turntable (1405), and the outer wall of the turntable (1405) is provided with a screw hole (1406).

3. The controller assembly and welding inspection auxiliary operation platform according to claim 1 is characterized by: The top of the workbench (1) is fixedly connected to a support plate (15), the bottom of the support plate (15) is fixedly connected to a third rotating shaft (16), and one end of the third rotating shaft (16) is fixedly connected to a shadowless lamp (17).

4. The controller assembly and welding inspection auxiliary operation platform according to claim 1 is characterized by: The bottom of the workbench (1) is fixedly connected to a support leg (18), and the bottom end of the support leg (18) is fixedly connected to a foot pad (19).

5. The controller assembly and welding inspection auxiliary operation platform according to claim 4 is characterized in that: Adjacent sides of the supporting legs (18) are fixedly connected to rack rods (20), and the tops of the two rack rods (20) are fixedly connected to storage boxes (21).

6. The controller assembly and welding inspection auxiliary operation platform according to claim 5 is characterized by: A handle (22) is fixedly connected to the front side of the storage box (21), and a protective cover (23) is fixedly connected to the outer wall of the handle (22).

7. The controller assembly and welding inspection auxiliary operation platform according to claim 1 is characterized by: A control switch (24) is fixedly connected to the front side of the workbench (1), and the control switch (24) is electrically connected to the two-way telescopic rod (4), the shadowless lamp (17) and the turntable (1405) respectively.

8. The controller assembly and welding inspection auxiliary operation platform according to claim 1 is characterized by: A checker (25) is fixedly connected to the right side of the inner wall of the workbench (1), and a baffle (26) is fixedly connected to the top of the support plate (2).