Welding jig
By designing the base and bearing table structure of the welding fixture, combined with the automatic spot welding machine, the problems of slow welding speed and high labor cost are solved, and fast and efficient multi-component welding is achieved, which improves welding efficiency and applicability.
Patent Information
- Application Number
- CN202422057262.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-23
AI Technical Summary
In the prior art, the welding speed is slow and the labor cost is high. Only one point can be welded at a time, which is inefficient.
A welding fixture is designed, including a base and a load stage, and is provided with a first component position, a second component position and a welding position. The rapid positioning and welding of multiple components is achieved through an automatic spot welding machine, and the fixing stability and convenience of the components are improved by using structures such as magnet layers and positioning blocks.
The welding speed is achieved by 10 times, and it takes only 2 seconds to manually welding 1PCS, reducing labor costs and adapting to welding operations of multiple components.
Smart Images

Figure CN223289233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding jigs, in particular to a welding jig. Background Art
[0002] The development of manual welding technology has come a long way, from early blacksmith forge welding to modern, diverse welding techniques. Each advancement has significantly boosted industrial and technological development. Today, manual welding plays an increasingly important role in industrial production, and researchers are constantly exploring new welding methods to improve welding quality and efficiency. Currently, soldering resistor fuses across two terminals requires manual soldering with a soldering iron, which can only solder one point at a time and is slow, taking 20 seconds to solder one piece. Furthermore, labor costs are high. Utility Model Content
[0003] The utility model aims to provide a welding jig to solve the problems of slow welding speed and high labor cost.
[0004] The technical solution adopted by the above-mentioned utility model is: a welding jig, including a base and a supporting platform, the supporting platform is arranged above the base, and a first component position, a second component position and a welding position are arranged on the supporting platform, the first component position is arranged in the middle position of the supporting platform, the second component is located on both sides of the first component position, and the welding is located in the middle of the first component position and the second component position.
[0005] Furthermore, a wire hole is provided on the supporting platform, the first component position is provided at one end of the second component position, and the wire hole is provided at the other end of the second component position.
[0006] Furthermore, the supporting platform includes a component platform, a left supporting platform and a right supporting platform. The component platform is arranged in the middle of the left supporting platform and the right supporting platform. Two grooves are provided on the side of the left supporting platform and the right supporting platform close to the component platform, and two blocks are provided on both sides of the component platform.
[0007] Furthermore, the left supporting platform and the right supporting platform are both provided with a plurality of second component positions, and the first component positions are provided on the component platform.
[0008] Furthermore, a first magnet layer is provided on a side of the base close to the supporting platform, and a second magnet layer is provided on a side of the supporting platform close to the base. The magnetic settings of the first magnet layer and the second magnet layer are different.
[0009] Furthermore, two positioning blocks are provided on one side of the base close to the supporting platform, and two positioning holes are also provided on the supporting platform, and the positioning holes are provided on both sides of the plurality of first component positions.
[0010] Furthermore, a number of the second component positions correspond to a number of the first component positions in sequence, a number of the welding positions correspond to the first component positions, and a number of the welding positions correspond to the second component positions.
[0011] Furthermore, the welding position is provided with a magnet layer, and the magnet layer covers the outer side of the welding position.
[0012] Furthermore, a rough surface is provided on the lower side of the base.
[0013] Compared with the prior art, the embodiments of the present invention have at least the following advantages or beneficial effects:
[0014] The utility model includes a base and a bearing platform, and a first component position, a second component position and a welding position are arranged on the bearing platform. The second component is arranged on both sides of the first component position, and the welding position is arranged between the first component position and the second component position. During processing, the first component and the second component are placed in the first component position and the second component position, and then the wire at one end of the first component is placed on the welding position between the first component position and the second component position on the left, and the wire at the other end is placed on the welding position between the first component position and the second component position on the right, and the welding position of the device is placed at the welding point position of the automatic spot welding machine, so as to realize rapid positioning of the workpiece to be welded. Through the mutual cooperation of the first component position, the second component position and the welding position, the automatic spot welding machine can be matched to automatically weld the connection resistor fuse. The device can place 20 PCS and match the automatic spot welding machine for automatic welding, so that welding 1 PCS only takes 2 seconds, which is 10 times improved on the basis of the original technology. Moreover, the component platform of the device can be switched, so that it can adapt to the welding operations of various components. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an exploded view of the first embodiment of the utility model;
[0016] Figure 2 A top view of the first embodiment of the present utility model;
[0017] Figure 3 This is a front view of the first embodiment of the utility model;
[0018] Figure 4 This is a bottom view of the first embodiment of the present utility model.
[0019] Description of main component symbols:
[0020] base 1 Positioning block 101 Loading platform 2 Component platform 201 Left bearing platform 202 Right bearing platform 203 First component position 204 Second component position 205 Wire hole 206 groove 207 Card Block 208 Positioning hole 209 Welding position 210 First magnet layer 3 Second magnet layer 4 Rough surface 5
[0021] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION
[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] See attached Figure 1 To the attached Figure 4 , the figure shows a specific embodiment of a welding jig provided by the utility model.
[0026] See attached Figure 1 A welding jig includes a base 1 and a carrying platform 2, the carrying platform 2 is arranged above the base 1, and a first component position 204, a second component position 205 and a welding position 210 are arranged on the carrying platform 2. The first component position 204 is arranged in the middle position of the carrying platform 2, the second component position 205 is arranged on both sides of the first component position 204, and the welding position 210 is arranged in the middle of the first component position 204 and the second component position 205.
[0027] See attached Figure 2In the above embodiment, a wire hole 206 is provided on the supporting platform 2, and the first component position 204 is provided at one end of the second component position 205, and the wire hole 206 is provided at the other end of the second component position 205. By setting the first component position 204 and the second component position 205, during processing, the first component and the second component are placed in the first component position 204 and the second component position 205, and then the wire at one end of the first component is placed on the welding position 210 between the first component position 204 and the second component position 205 on the left, and the wire at the other end is placed on the welding position 210 between the first component position 204 and the second component position 205 on the right, and the welding position 210 of the device is placed at the welding point position of the automatic spot welding machine, so as to realize rapid positioning of the workpiece to be welded, so that various components can be well fixed during the welding process, and the wire is fixed by the wire hole 206, which further improves the stability of the component when it is fixed.
[0028] Furthermore, the supporting platform 2 includes a component platform 201, a left supporting platform 202 and a right supporting platform 203. The component platform 201 is arranged in the middle of the left supporting platform 202 and the right supporting platform 203. Two grooves 207 are provided on the side of the left supporting platform 202 and the right supporting platform 203 close to the component platform 201. Two clamping blocks 208 are provided on each side of the component platform 201. By setting the supporting platform 2 into three parts, the welding operation of different components is facilitated. The welding operation of different components can be achieved by replacing different component platforms 201 and different left supporting platforms 202 and right supporting platforms 203. Through the mutual cooperation of the grooves 207 and the clamping blocks 208, the supporting platform 2 as a whole can be well fixed together.
[0029] Furthermore, the left supporting platform 202 and the right supporting platform 203 are both provided with a plurality of second component positions 205, and the first component position 204 is provided on the component platform 201. By respectively providing the first component position 204 and the second component position 205 on the component platform 201 and the left supporting platform 202 and the right supporting platform 203, the welding operations of different components are facilitated and the convenience of using the device is improved.
[0030] Furthermore, a first magnet layer 3 is provided on the side of the base 1 close to the supporting platform 2, and a second magnet layer 4 is provided on the side of the supporting platform 2 close to the base 1. The magnetic settings of the first magnet layer 3 and the second magnet layer 4 are different. By setting the first magnet layer 3 and the second magnet layer 4 and setting the magnetic properties of the two to be opposite, the base 1 and the supporting platform 2 can be fitted and fixed together.
[0031] Furthermore, two positioning blocks 101 are provided on the side of the base 1 close to the supporting platform 2, and two positioning holes 209 are also provided on the supporting platform 2. The positioning holes 209 are arranged on both sides of several of the first component positions 204. The positioning blocks 101 and the positioning holes 209 cooperate with each other, so that when switching different component platforms 201, the user can accurately place the component platform 201 in a fixed position, thereby improving the user's convenience.
[0032] Furthermore, several of the second component positions 205 correspond to several of the first component positions 204 in sequence, several of the welding positions 210 correspond to the first component position 204, and several of the welding positions 210 correspond to the second component position 205. By setting the welding position 210 between the first component position 204 and the second component position 205, the welding process is made simpler and more efficient.
[0033] Furthermore, the welding position 210 is provided with a magnet layer, and the magnet layer covers the outside of the welding position 210. By setting a layer of magnets at the welding position 210, the wire can be located in a fixed position during the welding process, facilitating the welding process.
[0034] Furthermore, a rough surface 5 is provided on the lower side of the base 1. By providing the rough surface 5, the base 1 is not likely to slide during use, thereby preventing errors in the welding operation.
[0035] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A welding jig, comprising a base (1) and a supporting platform (2), characterized in that: The supporting platform (2) is arranged above the base (1), and a first component position (204), a second component position (205) and a welding position (210) are arranged on the supporting platform (2), the first component position (204) is arranged in the middle position of the supporting platform (2), the second component position (205) is arranged on both sides of the first component position (204), and the welding position (210) is arranged in the middle of the first component position (204) and the second component position (205).
2. A welding jig according to claim 1, characterized in that: A wire hole (206) is provided on the supporting platform (2), the first component position (204) is provided at one end of the second component position (205), and the wire hole (206) is provided at the other end of the second component position (205).
3. The welding jig according to claim 1, characterized in that: The supporting platform (2) comprises a component platform (201), a left supporting platform (202) and a right supporting platform (203); the component platform (201) is arranged in the middle of the left supporting platform (202) and the right supporting platform (203); two grooves (207) are provided on one side of the left supporting platform (202) and the right supporting platform (203) close to the component platform (201); and two clamping blocks (208) are provided on both sides of the component platform (201).
4. A welding jig according to claim 3, characterized in that: The left bearing platform (202) and the right bearing platform (203) are both provided with a plurality of second component positions (205), and the first component position (204) is provided on the component platform (201).
5. The welding jig according to claim 1, characterized in that: A first magnet layer (3) is provided on a side of the base (1) close to the supporting platform (2), and a second magnet layer (4) is provided on a side of the supporting platform (2) close to the base (1). The magnetic settings of the first magnet layer (3) and the second magnet layer (4) are different.
6. The welding jig according to claim 1, characterized in that: Two positioning blocks (101) are provided on one side of the base (1) close to the supporting platform (2), and two positioning holes (209) are also provided on the supporting platform (2). The positioning holes (209) are provided on both sides of the plurality of first component positions (204).
7. The welding jig according to claim 1, characterized in that: A plurality of the second component positions (205) correspond to a plurality of the first component positions (204) in sequence, a plurality of the welding positions (210) correspond to the first component position (204), and a plurality of the welding positions (210) correspond to the second component position (205).
8. The welding jig according to claim 1, characterized in that: The welding position (210) is provided with a magnet layer, and the magnet layer covers the outside of the welding position (210).
9. The welding jig according to claim 1, characterized in that: The lower side of the base (1) is provided with a rough surface (5).