Valve body assembling device

Through automated valve core press assembly and assembly components, the problem of unstable manual assembly of the valve body is solved, and the stable connection and sealing of the valve body parts are achieved.

CN223289294UActive Publication Date: 2025-09-02WUXI HANHE AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422468947.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-02
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In the prior art, the assembly of the valve body mainly relies on manual labor, resulting in unstable pressure assembly, which easily leads to inconsistency in the valve body parts and a problem of poor sealing and leakage.

Method used

The valve core pressure assembly and assembly components are adopted, combined with pressure sensors and displacement sensors, to realize the automatic control of the pressure assembly process of the valve core and valve housing, ensuring the appropriate pressure assembly force and avoid damage or unstable connection.

Benefits of technology

The stable connection of the valve body parts is achieved, the problem of untight sealing is avoided, and the assembly effect and sealing are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve body assembling device, which relates to the technical field of valve body assembling, and comprises an electrical cabinet, the top of the electrical cabinet is fixedly connected with a frame, the top of the electrical cabinet is provided with a valve core press-fitting component close to the back surface, and the left side surface of the valve core press-fitting component is fixedly connected with a valve core oil coating tool component. A first visual detection device is fixedly connected to the right side face of the valve element press-fitting assembly, an assembling assembly is fixedly connected to the position, located on the top of the electrical cabinet, of the front face of the valve element press-fitting assembly, a second visual detection device is fixedly connected to the position, close to the left side, of the top of the electrical cabinet, and the valve element press-fitting assembly comprises a base. A press-fitting electric cylinder is fixedly connected to the position, close to the top, of the front face of the base, and a pressure sensor is fixedly connected to the lower portion of the press-fitting electric cylinder. Through the design, the valve body can be effectively assembled, the assembling effect is good, valve body accessories are tightly connected, and the problem that sealing is not tight can be effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve body assembly, in particular to a valve body assembly device. Background Art

[0002] The valve body is a major component in the valve. The valve body is mainly composed of valve shell, X-ring, special-shaped ring, valve core, O-ring and end cover.

[0003] In the prior art, the valve body is a major component in the valve, and the valve body is mainly assembled manually during the production process. When the valve body is assembled manually, the press-fitting of the valve body is unstable, which can easily lead to unstable connections between the various components of the valve body. Insufficient connections can easily cause loose sealing during subsequent use, resulting in water leakage. Therefore, we propose a valve body assembly device. Utility Model Content

[0004] The purpose of the present utility model is to solve the shortcomings existing in the prior art. The valve body is a major component in the valve, and the valve body is mainly assembled manually during the production process. When the valve body is assembled manually, the press-fitting of the valve body is unstable, which can easily lead to unstable connections between the various components of the valve body. An unstable connection can easily cause a loose seal during subsequent use, resulting in water leakage.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A valve body assembly device includes an electrical cabinet, a frame fixedly connected to the top of the electrical cabinet, a valve core press-fitting assembly mounted near the back of the top of the electrical cabinet, a valve core oiling tooling assembly fixedly connected to the left side of the valve core press-fitting assembly, a first visual inspection device fixedly connected to the right side of the valve core press-fitting assembly, an assembly assembly fixedly connected to the front of the valve core press-fitting assembly and located at the top of the electrical cabinet, and a second visual inspection device fixedly connected to the top of the electrical cabinet near the left side;

[0007] The valve core press-fitting assembly includes a base, a press-fitting electric cylinder is fixedly connected to the front of the base near the top, a pressure sensor is fixedly connected to the bottom of the press-fitting electric cylinder, a movable seat is fixedly connected to the bottom of the pressure sensor, a rotating seat is fixedly connected to the front of the movable seat, a rotating servo motor is fixedly connected to the front of the rotating seat near the top, a manual placement clamping tool is fixedly connected to the front of the rotating seat near the bottom, and the bottom of the manual placement clamping tool holds the valve core;

[0008] The assembly component includes a translation mechanism, the top of which is symmetrically and slidingly connected to a contoured nylon seat, the top of which is placed a valve housing, and both sides of the valve housing extending to the back are fixedly connected to a rotary pressing cylinder.

[0009] As a preferred solution of the present invention, a barcode scanner is fixedly connected to the front of the frame near the right side, a touch screen is installed on the front of the frame near the top, and an alarm light is installed on the top of the frame near the left side.

[0010] The technical effect of adopting the above further solution is that the device can be effectively controlled by operating the touch screen through the setting of the touch screen.

[0011] As a preferred solution of the present invention, a displacement sensor is fixedly connected to the left side of the movable seat, and an integral rotating mechanism is fixedly connected to the left side of the rotating seat.

[0012] The technical effect of adopting the above further solution is: through the provision of the displacement sensor, the displacement distance of the moving seat can be effectively detected, thereby facilitating the adjustment of the pressure during installation.

[0013] As a preferred solution of the present invention, the valve core oiling tooling assembly includes a front and rear transfer assembly, the left side of the front and rear transfer assembly is fixedly connected to a magnetic universal adjustment seat, and the side of the magnetic universal adjustment seat away from the front and rear transfer assembly is fixedly connected to a quantitative oiling valve.

[0014] As a preferred solution of the present invention, universal wheels are fixedly connected to the corners around the bottom of the electrical cabinet, and heat dissipation ports are opened on both sides of the electrical cabinet.

[0015] As a preferred solution of the present invention, the front of the electrical cabinet is connected to a cabinet door via a hinge.

[0016] The technical effect of adopting the above further solution is that, by setting the box door, the box door can be easily opened to inspect the interior of the electrical cabinet.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] In the present invention, through the provision of the valve core press-fitting assembly, the valve core press-fitting assembly can effectively clamp the valve core by manually placing a clamping tool, and the contoured nylon seat and the rotary pressing cylinder in the assembly assembly can effectively fix the valve housing. In this way, the valve core and the valve housing can be effectively press-fitted together through the valve core press-fitting assembly, and the pressure sensor and displacement sensor in the valve core press-fitting assembly can effectively adjust the press-fitting pressure, effectively avoiding damage to the valve core caused by excessive press-fitting pressure, and also avoiding unstable connection caused by excessive press-fitting pressure, effectively ensuring the press-fitting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the valve core press-fit assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the assembly structure of the utility model.

[0022] Legend: 1. Electrical cabinet; 11. Universal wheel; 12. Heat dissipation vent; 13. Box door; 2. Frame; 21. Barcode scanner; 22. Touch screen; 23. Alarm light; 3. Valve core press-fit assembly; 31. Base; 32. Press-fit electric cylinder; 33. Pressure sensor; 34. Moving seat; 341. Rotating seat; 342. Displacement sensor; 343. Overall rotating mechanism; 35. Servo motor; 36. Clamping tool; 37. Valve core; 4. Valve core oiling tool assembly; 41. Forward and backward transfer assembly; 42. Magnetic universal adjustment seat; 43. Quantitative oiling valve; 5. First visual inspection device; 6. Assembly assembly; 61. Translation mechanism; 62. Contoured nylon seat; 63. Valve housing; 64. Rotary pressing cylinder; 7. Second visual inspection device. DETAILED DESCRIPTION

[0023] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0027] Example 1

[0028] like Figure 1-3 As shown, the utility model provides a technical solution: a valve body assembly device, including an electrical cabinet 1, a frame 2 is fixedly connected to the top of the electrical cabinet 1, a valve core press-fitting assembly 3 is installed near the back of the top of the electrical cabinet 1, a valve core oiling tooling assembly 4 is fixedly connected to the left side of the valve core press-fitting assembly 3, a first visual inspection device 5 is fixedly connected to the right side of the valve core press-fitting assembly 3, an assembly assembly 6 is fixedly connected to the front of the valve core press-fitting assembly 3 and located at the top of the electrical cabinet 1, and a second visual inspection device 7 is fixedly connected to the top of the electrical cabinet 1 near the left side;

[0029] The valve core press-fitting assembly 3 includes a base 31. A press-fitting electric cylinder 32 is fixedly connected to the front of the base 31 near the top. A pressure sensor 33 is fixedly connected to the bottom of the press-fitting electric cylinder 32. A movable base 34 is fixedly connected to the bottom of the pressure sensor 33. A rotating base 341 is fixedly connected to the front of the movable base 34. A rotary servo motor 35 is fixedly connected to the front of the rotating base 341 near the top. A manual placement clamping tool 36 is fixedly connected to the front of the rotating base 341 near the bottom. The bottom of the manual placement clamping tool 36 holds a valve core 37.

[0030] The assembly component 6 includes a translation mechanism 61, the top of which is symmetrically slidably connected to a contoured nylon seat 62, the top of which is placed a valve housing 63, and both sides of the valve housing 63 extending to the back are fixed with a rotary pressing cylinder 64.

[0031] Example 2

[0032] like Figure 1-3 As shown, a barcode scanner 21 is fixedly connected to the front of the frame 2 near the right side, a touch screen 22 is installed on the front of the frame 2 near the top, and an alarm light 23 is installed on the top of the frame 2 near the left side. The alarm light 23 is used to easily sound an alarm when the data is abnormal.

[0033] A displacement sensor 342 is fixedly connected to the left side of the movable base 34 , and an integral rotating mechanism 343 is fixedly connected to the left side of the rotating base 341 . The displacement sensor 342 can effectively detect the displacement distance of the movable base 34 .

[0034] The valve core oiling tooling assembly 4 includes a front and rear transfer assembly 41, and a magnetic universal adjustment seat 42 is fixedly connected to the left side of the front and rear transfer assembly 41. A quantitative oiling valve 43 is fixedly connected to the side of the magnetic universal adjustment seat 42 away from the front and rear transfer assembly 41, which can effectively oil the valve core 37 through the valve core oiling tooling assembly 4.

[0035] Universal wheels 11 are fixed to the corners of the bottom of the electrical cabinet 1 , and heat dissipation vents 12 are provided on both sides of the electrical cabinet 1 , through which the components inside the electrical cabinet 1 can be easily dissipated.

[0036] The front of the electrical cabinet 1 is connected to a cabinet door 13 via a hinge, and the cabinet door 13 facilitates maintenance of components inside the electrical cabinet 1 .

[0037] The working process of the present utility model is as follows: when a valve body assembly device is used to assemble the valve body, first, the staff inserts the valve core 37 into the pin shaft of the manual clamping tool 36 to clamp the valve core 37. After completion, the valve core oiling tool assembly 4 adjusts the position of the quantitative oiling valve 43 through the front and rear shifting assembly 41 and the magnetic universal adjustment seat 42. Subsequently, the quantitative oiling valve 43 oils the surface of the valve core 37, and at the same time, the rotating servo motor 35 drives the valve core 37 to rotate, so that the surface of the valve core 37 is evenly oiled. After completion, the second visual inspection device 7 detects whether the oiling of the valve core 37 is uniform. If it is uniform, the valve housing 63 is manually taken out, and the barcode is scanned and recorded by the barcode scanning gun 21 after taking it out, and the valve housing 63 is installed on the top of the contoured nylon seat 62, and the inside of the valve housing 63 is sequentially checked. Install the X-ring and special-shaped ring, then turn on the first visual inspection device 5, take visual photos to detect whether it is installed in place and there is no missing installation. After completion, the valve housing 63 is translated to the left as a whole through the translation mechanism 61, and then the overall rotation mechanism 343 drives the rotating seat 341 to tilt as a whole to the set angle and rotate it back and forth slightly to press a part of the valve core 37 into the interior of the valve housing 63. After completion, the overall rotation mechanism 343 drives the rotating seat 341 to return to the center, and then the valve core 37 is driven by the pressing electric cylinder 32 to press it into the interior of the valve housing 63 to complete the installation. At the same time, the pressure sensor 33 and the displacement sensor 342 record the data. The utility model can effectively assemble the valve body through design, with good assembly effect and tight connection of the valve body accessories, which can effectively avoid the problem of loose sealing.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A valve body assembly device, comprising an electrical cabinet (1), characterized in that: The top of the electrical cabinet (1) is fixedly connected to a frame (2); a valve core press-fitting assembly (3) is installed on the top of the electrical cabinet (1) near the back; a valve core oiling tooling assembly (4) is fixedly connected to the left side of the valve core press-fitting assembly (3); a first visual inspection device (5) is fixedly connected to the right side of the valve core press-fitting assembly (3); an assembly assembly (6) is fixedly connected to the front of the valve core press-fitting assembly (3) and located on the top of the electrical cabinet (1); and a second visual inspection device (7) is fixedly connected to the top of the electrical cabinet (1) near the left side. The valve core press-fitting assembly (3) includes a base (31), a press-fitting electric cylinder (32) is fixedly connected to the front of the base (31) near the top, a pressure sensor (33) is fixedly connected to the bottom of the press-fitting electric cylinder (32), a movable seat (34) is fixedly connected to the bottom of the pressure sensor (33), a rotating seat (341) is fixedly connected to the front of the movable seat (34), a rotating servo motor (35) is fixedly connected to the front of the rotating seat (341) near the top, a manual placement clamping tool (36) is fixedly connected to the front of the rotating seat (341) near the bottom, and the bottom of the manual placement clamping tool (36) holds the valve core (37); The assembly component (6) includes a translation mechanism (61), the top of the translation mechanism (61) is symmetrically slidably connected to a contoured nylon seat (62), the top of the contoured nylon seat (62) is provided with a valve housing (63), and both sides of the valve housing (63) are extended to the back and fixed with a rotary pressing cylinder (64).

2. A valve body assembly device according to claim 1, characterized in that: A barcode scanner (21) is fixedly connected to the front of the frame (2) near the right side, a touch screen (22) is installed on the front of the frame (2) near the top, and an alarm light (23) is installed on the top of the frame (2) near the left side.

3. The valve body assembly device according to claim 1, characterized in that: A displacement sensor (342) is fixedly connected to the left side of the movable seat (34), and an integral rotating mechanism (343) is fixedly connected to the left side of the rotating seat (341).

4. A valve body assembly device according to claim 1, characterized in that: The valve core oiling tooling assembly (4) includes a front-back transfer assembly (41), a magnetic universal adjustment seat (42) is fixedly connected to the left side of the front-back transfer assembly (41), and a quantitative oiling valve (43) is fixedly connected to the side of the magnetic universal adjustment seat (42) away from the front-back transfer assembly (41).

5. The valve body assembly device according to claim 1, characterized in that: Universal wheels (11) are fixedly connected to the corners of the bottom of the electrical cabinet (1), and heat dissipation openings (12) are provided on both sides of the electrical cabinet (1).

6. The valve body assembly device according to claim 1, characterized in that: The front of the electrical cabinet (1) is connected to a cabinet door (13) via a hinge.