Rotary speed reducer bearing press fitting and dismounting integrated tool
By designing the integrated tooling for bearing pressing and disassembly of the rotary reducer, the fixing frame, electric push rod and hydraulic cylinder are used to solve the problem of unfixed fixing of the gear shaft, and the stable pressing and disassembly of the bearings are achieved, and the convenience and efficiency are improved.
Patent Information
- Application Number
- CN202422327556.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing speed reducer bearing press and disassembly workpieces are not effective when fixing gear shafts, resulting in inconvenient bearing loading and unloading.
A integrated tooling for bearing pressing and disassembly of the rotary reducer is designed, using components such as fixing frames, electric push rods, hydraulic cylinders, positioning discs and bearing push rings. Through mutual cooperation, the stable fixation of the gear shaft and parallel pushing of the bearing are achieved.
It improves the fixing stability of the gear shaft and the loading and unloading convenience of bearings, reduces labor intensity and improves work efficiency.
Smart Images

Figure CN223289300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducer bearing assembly and disassembly, and more specifically, to an integrated tool for press-assembling and disassembling a rotary speed reducer bearing. Background Art
[0002] A reducer matches speed and transmits torque between the prime mover and the working machine or actuator. A reducer is a relatively precise machine used to reduce speed and increase torque. A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is commonly used as a reduction gear between the prime mover and the working machine.
[0003] When installing and removing the reducer bearing, it is necessary to first remove the reducer cover, and then take out the gear set inside the reducer. Then the bearing on the gear shaft can be removed, or the bearing can be press-fitted onto the gear shaft. In this process, the gear shaft needs to be fixed, and the existing gear shaft fixing method is generally to clamp and fix the gear shaft through two sets of clamping blocks. Since the outer side of the gear shaft is relatively smooth, the fixing effect of the gear shaft is not firm. When installing and removing the bearing, it is easy to cause the gear shaft to shift, making it inconvenient to install and remove the bearing.
[0004] In view of this, we propose an integrated tooling for press-fitting and disassembling the bearings of a rotary reducer. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] The purpose of the present invention is to provide an integrated tool for pressing and disassembling the bearing of a rotary reducer, so as to solve the problem in the above background technology that the existing tool for pressing and disassembling the bearing of the reducer is not convenient for fixing the gear shaft, resulting in inconvenience in loading and unloading the bearing.
[0007] 2. Technical solution
[0008] A rotary reducer bearing press-fitting and disassembly integrated tooling comprises a fixing frame, a mounting frame is fixedly provided on the upper side of the fixing frame, a first electric push rod is provided below the fixing frame, one end of the first electric push rod is connected to the mounting frame, and a mounting block is provided at the other end of the first electric push rod, a limit plate is movably provided on the lower side of the mounting block, a first positioning plate is provided on the outer side of the limit plate, and a fixing block is fixedly provided on the upper side of the mounting block, a second electric push rod is provided on the outer side of the fixing block, one end of the second electric push rod is connected to the fixing block, and a fixing rod is provided at the other end of the second electric push rod, a second positioning plate is fixedly provided on the outer end of the fixing rod, a hydraulic cylinder is provided inside the fixing frame, a support rod is fixedly provided on the power end of the hydraulic cylinder, and a bearing push ring is fixedly provided on the outer end of the support rod.
[0009] Preferably, a fixing cylinder is fixedly provided on the outside of the limit plate, and a threaded rod 1 is movably inserted on the inside of the fixing cylinder. The threaded rod 1 passes through the fixing cylinder and extends to the outside, and a connecting rod is fixedly provided on the outer end of the threaded rod 1 on the outer part of the fixing cylinder, and the connecting rod is fixedly connected to the first positioning plate.
[0010] Preferably, a turntable is rotatably provided on the outer side of the fixed cylinder, a threaded ring is fixedly provided on the inner side of the turntable, and the threaded ring is threadedly connected to the threaded rod 1.
[0011] Preferably, a plurality of anti-slip grooves are provided on the outer side of the turntable.
[0012] Preferably, a square block is fixedly provided on the inner side of the fixing cylinder, and a square groove for docking with the square block is penetrated through the inner side of the threaded rod.
[0013] Preferably, a second threaded rod is rotatably provided on the upper side of the limit plate, and the thread of the second threaded rod passes through the mounting block and extends to the upper side, and two groups of limit rods are fixedly provided on the upper side of the limit plate, and both groups of limit rods are movably passed through the mounting block and extend to the upper side.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] 1. The utility model is provided with a first electric push rod, a mounting block, a limit plate, a fixing cylinder, a threaded rod, a first positioning plate, a second electric push rod, a second positioning plate and other mechanisms, and through the mutual cooperation of various mechanisms, it is possible to facilitate the positioning and fixing of the gear shaft, ensure the fixing stability of the gear shaft, thereby facilitating the press-fitting and disassembly of the bearing, and improving the convenience of loading and unloading the bearing.
[0017] 2. The utility model sets up hydraulic cylinders, support rods, bearing push rings and other mechanisms, and through the mutual cooperation of various mechanisms, it is convenient to push the bearings in parallel, further improving the convenience of loading and unloading the bearings, reducing labor intensity and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the oblique structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the first positioning component of the utility model;
[0021] Figure 4 This is a side sectional diagram of the disassembled effect of the first positioning component of the utility model;
[0022] Explanation of the numbers in the figure: 1 fixed frame, 2 mounting frame, 3 first electric push rod, 4 mounting block, 5 limit plate, 6 fixed cylinder, 7 threaded rod one, 8 connecting rod, 9 first positioning plate, 10 turntable, 11 threaded ring, 12 square block, 13 square groove, 14 fixed block, 15 second electric push rod, 16 fixed rod, 17 second positioning plate, 18 hydraulic cylinder, 19 support rod, 20 bearing push ring, 21 threaded rod two, 22 limit rod. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0026] See also Figure 1-4 ,The utility model provides a technical solution:
[0027] A rotary reducer bearing press assembly and disassembly integrated tooling, comprising a fixing frame 1, a mounting frame 2 is fixedly provided on the upper side of the fixing frame 1, a first electric push rod 3 is provided under the mounting frame 2, one end of the first electric push rod 3 is connected to the mounting frame 2, and the other end of the first electric push rod 3 is provided with a mounting block 4, a limit plate 5 is movably provided on the lower side of the mounting block 4, a first positioning plate 9 is provided on the outer side of the limit plate 5, and a fixing block 14 is fixed on the upper side of the mounting block 4, a second electric push rod 15 is provided on the outer side of the fixing block 14, and one end of the second electric push rod 15 is connected to the mounting frame 2. It is connected to the fixed block 14, and the other end of the second electric push rod 15 is provided with a fixed rod 16, the outer end of the fixed rod 16 is fixedly provided with a second positioning plate 17, and a hydraulic cylinder 18 is provided on the inside of the fixed frame 1. The power end of the hydraulic cylinder 18 is fixedly provided with a support rod 19, and the outer end of the support rod 19 is fixedly provided with a bearing push ring 20. By arranging the first positioning plate 9 and the second positioning plate 17, the two ends of the gear shaft can be easily supported, so that when the bearing is pressed or disassembled, the stability of the gear shaft is guaranteed and the gear shaft is prevented from moving.
[0028] Specifically, a fixing cylinder 6 is fixedly provided on the outside of the limit plate 5, and a threaded rod 7 is movably inserted into the inside of the fixing cylinder 6. The threaded rod 7 passes through the fixing cylinder 6 and extends to the outside, and the outer end of the threaded rod 7 is located on the outer part of the fixing cylinder 6 and is fixedly provided with a connecting rod 8. The connecting rod 8 is fixedly connected to the first positioning plate 9. The position of the positioning plate 9 can be easily adjusted so that it can be used for gear shafts of different lengths, and has better applicability.
[0029] Furthermore, a turntable 10 is rotatably provided on the outside of the fixed cylinder 6, and a threaded ring 11 is fixedly provided on the inside of the turntable 10. The threaded ring 11 is threadedly connected to the threaded rod 7. Through the threaded connection relationship between the threaded ring 11 and the threaded rod 7, the threaded rod 7 can be fixed, thereby improving the installation stability of the threaded rod 7, thereby ensuring the stability of use of the first positioning plate 9.
[0030] It is worth mentioning that a plurality of anti-skid grooves are provided on the outside of the turntable 10 . The anti-skid grooves can improve the friction of the turntable 10 , making the rotation of the turntable 10 more convenient.
[0031] It is worth noting that a square block 12 is fixedly provided on the inner side of the fixed cylinder 6, and a square groove 13 for docking with the square block 12 is penetrated on the inner side of the threaded rod 7. When the turntable 10 is rotated, the threaded rod 7 can be driven to rotate. Since the threaded rod 7 is limited by the square block 12 at this time, the threaded rod 7 cannot rotate, but will move parallel to the square block 12, thereby facilitating the movement of the connecting rod 8 and the first positioning disk 9.
[0032] In addition, a threaded rod 21 is rotatably provided on the upper side of the limit plate 5. The thread of the threaded rod 21 passes through the mounting block 4 and extends to the upper side, and two groups of limit rods 22 are fixedly provided on the upper side of the limit plate 5. Both groups of limit rods 22 are movable through the mounting block 4 and extend to the upper side. By rotating the threaded rod 21, the limit plate 5 can be easily driven to move upward or downward, thereby facilitating fine-tuning the use height of the limit plate 5 and the first positioning plate 9, further improving the applicability of the device.
[0033] Working principle: When disassembling the gear, first place the gear shaft on the fixed frame 1 so that the gear shaft passes through the bearing push ring 20 until the bearing fits the bearing push ring 20, and then turn on the first electric push rod 3 through an external power supply. The first electric push rod 3 drives the mounting block 4 and the limit plate 5 to move downward until the limit plate 5 is pressed on the upper side of the gear shaft, and then turn on the second electric push rod 15 to drive the fixing rod 16 to move. When the fixing rod 16 moves, it drives the second positioning plate 17 to move until the second positioning plate 17 fits the outer end of the gear shaft, and finally turn on the hydraulic cylinder 18 to push the support rod 19 and the bearing push ring 20 to move. When the bearing push ring 20 moves, it can apply thrust to the bearing until the bearing is pushed away from the gear shaft. Similarly, when installing the bearing, you only need to put the bearing sleeve on the outside of the gear shaft first, and then push the bearing to the appropriate position on the gear shaft by moving the bearing push ring 20.
[0034] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An integrated tool for press-fitting and disassembling a slewing reducer bearing, comprising a fixing frame (1), characterized in that: A mounting frame (2) is fixedly provided on the upper side of the fixing frame (1), and a first electric push rod (3) is provided on the lower side of the fixing frame (2), one end of the first electric push rod (3) is connected to the mounting frame (2), and a mounting block (4) is provided on the other end of the first electric push rod (3), a limit plate (5) is movably provided on the lower side of the mounting block (4), a first positioning plate (9) is provided on the outer side of the limit plate (5), and a fixing block (14) is fixedly provided on the upper side of the mounting block (4), a second electric push rod (15) is provided on the outer side of the fixing block (14), one end of the second electric push rod (15) is connected to the fixing block (14), and a fixing rod (16) is provided on the other end of the second electric push rod (15), and a second positioning plate (17) is fixedly provided on the outer end of the fixing rod (16), a hydraulic cylinder (18) is provided on the inner side of the fixing frame (1), a support rod (19) is fixedly provided on the power end of the hydraulic cylinder (18), and a bearing push ring (20) is fixedly provided on the outer end of the support rod (19).
2. The integrated tool for press-fitting and disassembling the bearing of a rotary reducer according to claim 1, characterized in that: A fixing cylinder (6) is fixedly provided on the outside of the limiting plate (5), and a threaded rod (7) is movably inserted into the inside of the fixing cylinder (6). The threaded rod (7) passes through the fixing cylinder (6) and extends to the outside, and a connecting rod (8) is fixedly provided on the outer end of the threaded rod (7) located on the outer side of the fixing cylinder (6). The connecting rod (8) is fixedly connected to the first positioning plate (9).
3. The integrated tool for press-fitting and disassembling the bearing of a rotary reducer according to claim 2, characterized in that: A turntable (10) is rotatably provided on the outside of the fixed cylinder (6), and a threaded ring (11) is fixedly provided on the inside of the turntable (10). The threaded ring (11) is threadedly connected to the threaded rod (7).
4. The integrated tool for press-fitting and disassembling the bearing of a rotary reducer according to claim 3, characterized in that: A plurality of groups of anti-slip grooves are provided on the outer side of the turntable (10).
5. The integrated tool for press-fitting and disassembling the bearing of a rotary reducer according to claim 2, characterized in that: A square block (12) is fixedly provided on the inner side of the fixed cylinder (6), and a square groove (13) for docking with the square block (12) is provided through the inner side of the threaded rod (7).
6. The integrated tool for press-fitting and disassembling bearings of a rotary reducer according to claim 1, characterized in that: A second threaded rod (21) is rotatably provided on the upper side of the limit plate (5), and the second threaded rod (21) is threadedly passed through the mounting block (4) and extends to the upper side, and two groups of limit rods (22) are fixedly provided on the upper side of the limit plate (5), and both groups of limit rods (22) are movably passed through the mounting block (4) and extend to the upper side.