Integrated coiled material slotting and perforating machine

By designing an integrated coil groove drilling machine, automatic drilling and groove cutting of coil ends is realized, which solves the problem of high operation difficulty in the prior art and improves the online connection efficiency between single coils of aluminum plates and strips.

CN223289326UActive Publication Date: 2025-09-02广州墨力技术有限公司 +1
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Patent Information

Application Number
CN202422211470.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-09-02
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing hole drilling and grooved devices require handheld operation by humans, which are difficult to operate and have high requirements for human work, making it difficult to achieve efficient online connection between single rolls of aluminum plates and belts.

Method used

An integrated coil groove drilling machine is designed, including a positioning mechanism, a hole punching mechanism and a groove cutting mechanism. Through the automated positioning, drilling and groove cutting processes, the operation difficulty is reduced and the working efficiency is improved.

Benefits of technology

It realizes rapid drilling and groove cutting of the ends of the coil material, effectively reducing operation difficulty and improving production efficiency, and is suitable for online connection of single rolls of aluminum sheet and belt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated coiled material slotting and perforating machine. The integrated coiled material slotting and perforating machine comprises a positioning mechanism, a perforating mechanism and a slotting mechanism, the positioning mechanism is used for fixing the end of the coiled material, and the punching mechanism and the grooving mechanism are arranged beside the positioning mechanism; the punching mechanism is used for punching the ends of the coiled materials, and the grooving mechanism is used for grooving the ends of the coiled materials. The integrated coiled material slotting and punching machine has the advantages that punching and slotting can be rapidly carried out on the ends of coiled materials, the operation difficulty is effectively reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of coiled material processing, in particular to an integrated coiled material slotting and punching machine. Background Art

[0002] In order to improve the utilization rate of rolling production and the output per unit time, in the production of single aluminum sheet coils, it is necessary to realize online connection between two single aluminum sheet coils for production. Initially, the two coils were connected by butt welding. However, due to the short gap time of online splicing, the probability of butt welding failure exists, and the entire butt welding process requires high manual labor.

[0003] To achieve in-line connection between individual coils of aluminum sheet and strip, the inventors drilled rivet holes at each end of the aluminum sheet and strip and cut a retaining groove for the connecting plate. A connecting plate is inserted into the retaining groove, connecting the ends of the two coils. The connecting plate is secured via the rivet holes, creating a physical connection. The intermediate retaining groove ensures the strip's strength while preheating it before rolling. The rivet holes allow for quick fastening with blind rivets. The rivet holes and retaining groove provide the prerequisites for quick connection.

[0004] However, the existing punching devices and slotting devices need to be handheld by people to perform punching and slotting, which is difficult to operate and requires high manual labor. Utility Model Content

[0005] Based on this, the purpose of the present invention is to provide an integrated coil slotting and punching machine, which has the advantages of being able to quickly punch and cut grooves on the ends of coils, effectively reducing the difficulty of operation and improving work efficiency.

[0006] An integrated coil slotting and punching machine is used for slotting and punching the end of a coil, comprising a positioning mechanism, a punching mechanism and a grooving mechanism; the positioning mechanism is used to fix the end of the coil, and the punching mechanism and the grooving mechanism are arranged beside the positioning mechanism; the punching mechanism is used to punch the end of the coil, and the grooving mechanism is used to groove the end of the coil.

[0007] The integrated coil slotting and punching machine described in the utility model can quickly punch and slot the ends of coils, effectively reducing the difficulty of operation and improving work efficiency.

[0008] Furthermore, the positioning mechanism includes a positioning seat and a positioning fixture, and the positioning fixture is arranged on the positioning seat; a positioning groove is provided on the upper side of the positioning seat, and the end of the coil is inserted into the positioning groove.

[0009] Furthermore, the positioning fixture includes a clamping nut, and the clamping nut is arranged above the positioning slot and faces the positioning slot.

[0010] Furthermore, the punching mechanism includes a drilling device and a first sliding device; the first sliding device is arranged next to the positioning mechanism, and the drilling device can be slidably arranged on the first sliding device, and the sliding direction is parallel to the positioning groove; the drilling device is provided with a drill bit, and the drill bit is arranged above the positioning seat.

[0011] Furthermore, the first sliding device includes a first sliding rail, a first sliding seat and a first driving device; the first sliding rail is arranged beside the positioning seat, the first sliding rail is parallel to the positioning groove, the first sliding seat is slidably arranged on the first sliding rail, and the drilling device is arranged on the first sliding seat; the output end of the first driving device is connected to the first sliding seat.

[0012] Furthermore, the grooving mechanism includes a grooving device and a second sliding device; the second sliding device is arranged beside the positioning mechanism, and the grooving device can be slidably arranged on the second sliding device and can slide in a direction perpendicular to the positioning groove; the grooving device is provided with a saw blade, and the saw blade is arranged beside the positioning groove and faces above the positioning groove.

[0013] Furthermore, the second sliding device includes a second slide rail, a second sliding seat and a second driving device; the second slide rail is arranged beside the positioning seat and is perpendicular to the positioning groove; the second sliding seat is slidably arranged on the second slide rail, and the grooving device is arranged on the second sliding seat; the output end of the second driving device is connected to the second sliding seat.

[0014] Furthermore, a slotted channel is provided in the middle of the positioning seat, and the slotted channel is communicated with the positioning groove; the slotted channels are symmetrically arranged on at least two surfaces of the positioning seat.

[0015] Furthermore, the depth of the positioning groove is less than half of the end of the coil.

[0016] Furthermore, it also includes a control system; the control system is electrically connected to the punching mechanism and the grooving mechanism, and is used to control the punching mechanism and the grooving mechanism.

[0017] In order to better understand and implement the present invention, the present invention is described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional schematic diagram of an integrated coiled material slotting and punching machine according to an embodiment of the present utility model;

[0019] Figure 2 This is a perspective diagram of the rear side of the integrated coil slotting and punching machine according to an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the positioning mechanism of an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of a punching mechanism according to an embodiment of the present utility model;

[0022] Figure 5 Schematic diagram of the grooving mechanism according to an embodiment of the present invention. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to thermally conductive connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0026] Example

[0027] See also Figures 1 to 5 The present invention provides an integrated coil end slotting and punching machine. The integrated coil end slotting and punching machine includes a positioning mechanism 1, a punching mechanism 2, and a notching mechanism 3. The positioning mechanism 1 is used to secure the coil end, while the punching mechanism 2 and notching mechanism 3 are both located beside the positioning mechanism 1. The punching mechanism 2 is used to punch holes in the coil end, while the notching mechanism 3 is used to notch the coil end.

[0028] See also Figure 3Furthermore, the positioning mechanism 1 includes a positioning seat 101 and a positioning fixture 102, and the positioning fixture 102 is provided on the positioning seat 101. When the positioning mechanism 1 fixes the end of the coil, the end of the coil is placed on the positioning seat 101, and the positioning fixture 102 clamps and fixes the end of the coil. Furthermore, a positioning groove 101a is provided on the upper side of the positioning seat 101, and the end of the coil is inserted into the positioning groove 101a; the positioning fixture 102 includes a clamping nut 102a, and the clamping nut 102a is provided above the positioning groove 101a and faces the positioning groove 101a; when the positioning mechanism 1 fixes the end of the coil, the clamping nut 102a is rotated to move the clamping nut 102a toward the end of the coil until it abuts against the end of the coil, thereby clamping and fixing the end of the coil.

[0029] See also Figure 4 Furthermore, the punching mechanism 2 includes a drilling device 201 equipped with a drill bit 201a. The drilling device 201 is located next to the positioning seat 101, with the drill bit 201a located above the positioning seat 101. After the positioning mechanism 1 secures the end of the coil, the drilling device 201 is activated, controlling the drill bit 201a to drill a hole in the coil. Furthermore, the punching mechanism 2 includes a first sliding device 202. The first sliding device 202 is located next to the positioning mechanism 1, and the drilling device 201 is slidably mounted on the first sliding device 202, with the sliding direction parallel to the positioning groove 101a. Furthermore, the first sliding device 202 includes a first slide rail 2021, a first slide seat 2022, and a first drive device 2023. The first slide rail 2021 is located beside the positioning seat 101 and is parallel to the positioning slot 101a. The first slide seat 2022 is slidably mounted on the first slide rail 2021, and the drilling device 201 is mounted on the first slide seat 2022. The output end of the first drive device 2023 is connected to the first slide seat 2022, thereby driving the first slide seat 2022 to slide along the first slide rail 2021. When the drilling device 201 controls the drill bit 201a to drill a hole in the end of the coil, the first slide device 202 can drive the drilling device 201 to move parallel to the positioning slot 101a, thereby changing the position of the hole drilled by the drill bit 201a.

[0030] See also Figure 5Furthermore, the notching mechanism 3 includes a notching device 301, which is equipped with a saw blade 301a. The notching device 301 is located next to the positioning seat 101, and the saw blade 301a is located next to the positioning slot 101a, facing upwards. After the positioning mechanism 1 fixes the end of the coil, the notching device 301 is activated, controlling the saw blade 301a to notch the end of the coil. Furthermore, the notching mechanism 3 includes a second sliding device 302. The second sliding device 302 is located next to the positioning mechanism 1, and the notching device 301 is slidably mounted on the second sliding device 302, capable of sliding in a direction perpendicular to the positioning slot 101a. Furthermore, the second sliding device 302 includes a second slide rail 3021, a second sliding seat 3022, and a second driving device 3023. The second slide rail 3021 is located beside the positioning seat 101 and is perpendicular to the positioning groove 101a. The second sliding seat 3022 is slidably mounted on the second slide rail 3021, and the grooving device 301 is mounted on the second slide seat 3022. The output end of the second driving device 3023 is connected to the second slide seat 3022, thereby driving the second slide seat 3022 to slide along the second slide rail 3021. The second slide device 302 can drive the grooving device 301 toward or away from the positioning groove 101a, thereby causing the saw blade 301a to move toward or away from the positioning groove 101a, cutting the groove to a predetermined position and then retracting, completing the grooving of the coil end. The depth of the grooving is controlled by the second slide device 302.

[0031] In some embodiments, the grooving mechanism 3 further includes a third sliding device, which is slidably mounted on the second sliding device 302. The grooving device 301 is slidably mounted on the third sliding device, and the sliding direction of the third sliding device is parallel to the positioning groove 101a. The length of the grooving is controlled by the third sliding device.

[0032] In some embodiments, a slotting channel 101b is provided in the middle of the positioning seat 101, communicating with the positioning slot 101a. Furthermore, the slotting channels 101b are symmetrically arranged on at least two sides of the positioning seat 101, preferably along three sides of the side of the positioning seat 101. The saw blade 301a extends into the slotting channel 101b to slot the end of the coil, creating a clearance groove for inserting the connecting plate. In other embodiments, the depth of the positioning slot 101a is less than half the depth of the coil end, and the saw blade 301a slots the coil end directly outside the positioning slot 101a.

[0033] Furthermore, the integrated coil end slotting and punching machine of the embodiment of the present application also includes a control system 4. The control system 4 is electrically connected to the punching mechanism 2 and the slotting mechanism 3 and is used to control the punching mechanism 2 and the slotting mechanism 3. In some embodiments, the control system 4 includes a first control valve 401 and a second control valve 402. The first control valve 401 is electrically connected to the first drive device 2023 and controls the first drive device 2023 to control the sliding of the first sliding device 202, thereby controlling the movement of the drilling device 201. The second control valve 402 is electrically connected to the second drive device 3023 and controls the sliding of the second sliding device 302 to control the movement of the slotting device 301.

[0034] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the concept of the present invention, and the present invention is intended to encompass such modifications and variations.

Claims

1. An integrated coil slotting and punching machine for slotting and punching coil ends, characterized by: It includes a positioning mechanism, a punching mechanism and a grooving mechanism; the positioning mechanism is used to fix the end of the coil, and the punching mechanism and the grooving mechanism are arranged beside the positioning mechanism; the punching mechanism is used to punch holes in the end of the coil, and the grooving mechanism is used to groove the end of the coil.

2. The integrated coil slotting and punching machine according to claim 1, characterized in that: The positioning mechanism includes a positioning seat and a positioning fixture, wherein the positioning fixture is arranged on the positioning seat; a positioning groove is provided on the upper side of the positioning seat, and the coil end is inserted into the positioning groove.

3. The integrated coil slotting and punching machine according to claim 2, characterized in that: The positioning fixture includes a clamping nut, and the clamping nut is arranged above the positioning slot and faces the positioning slot.

4. The integrated coil slotting and punching machine according to claim 2, characterized in that: The punching mechanism includes a drilling device and a first sliding device; the first sliding device is arranged beside the positioning mechanism, and the drilling device is slidably arranged on the first sliding device, and the sliding direction is parallel to the positioning groove; the drilling device is provided with a drill bit, and the drill bit is arranged above the positioning seat.

5. The integrated coil slotting and punching machine according to claim 4, characterized in that: The first sliding device includes a first sliding rail, a first sliding seat and a first driving device; the first sliding rail is arranged beside the positioning seat, the first sliding rail is parallel to the positioning groove, the first sliding seat is slidably arranged on the first sliding rail, and the drilling device is arranged on the first sliding seat; the output end of the first driving device is connected to the first sliding seat.

6. The integrated coil slotting and punching machine according to claim 4, characterized in that: The grooving mechanism includes a grooving device and a second sliding device; the second sliding device is arranged beside the positioning mechanism, and the grooving device can be slidably arranged on the second sliding device and can slide in a direction perpendicular to the positioning groove; the grooving device is provided with a saw blade, and the saw blade is arranged beside the positioning groove and faces above the positioning groove.

7. The integrated coil slotting and punching machine according to claim 6, characterized in that: The second sliding device includes a second slide rail, a second sliding seat and a second driving device; the second slide rail is arranged beside the positioning seat and is perpendicular to the positioning groove; the second sliding seat is slidably arranged on the second slide rail, and the grooving device is arranged on the second sliding seat; the output end of the second driving device is connected to the second sliding seat.

8. The integrated coil slotting and punching machine according to claim 2, characterized in that: A slotted channel is provided in the middle of the positioning seat, and the slotted channel is communicated with the positioning groove; the slotted channels are symmetrically arranged on at least two surfaces of the positioning seat.

9. The integrated coil slotting and punching machine according to claim 2, characterized in that: The depth of the positioning groove is less than half of the end of the coil.

10. The integrated coiled material slotting and punching machine according to any one of claims 1 to 9, characterized in that: It also includes a control system; the control system is electrically connected to the punching mechanism and the grooving mechanism, and is used to control the punching mechanism and the grooving mechanism.