Shot blasting machine for metal casting production and processing

By setting up a blowing mechanism and a diversion assembly outside the shot blasting hood, the pellets are jetted with the horizontal pipe and the vertical pipe jet head to remove the pellet residues, and the quality of the casting is ensured.

CN223289596UActive Publication Date: 2025-09-02XINGHUA WANJI STAINLESS STEEL PROD CO LTD
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Patent Information

Application Number
CN202422397151.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-02
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

When existing shot blasting machines deal with metal castings, the pellets are prone to remain on the surface of the casting, affecting the subsequent process and casting quality.

Method used

A blowing mechanism and a splitting assembly are arranged outside the cover of the shot blasting machine, and the air blowing heads of the metal castings are sprayed through the cross-tube and the vertical pipe jet head to remove residual pellets.

Benefits of technology

Effectively remove pellets, avoid pellet residues affecting subsequent processing, and ensure the quality of castings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shot blasting machines, and discloses a shot blasting machine for producing and processing metal castings, which comprises a shot blasting machine body and a cover body, the upper surface of the outer wall of the cover body is connected with a blowing mechanism and a shunting assembly, the output end of the blowing mechanism is connected with one end of the shunting assembly, and the other three ends of the shunting assembly are connected with connecting pipes; and the other ends of the three connecting pipes penetrate through the outer wall of the cover body and are fixedly connected with a transverse pipe and two vertical pipes correspondingly, and two L-shaped plates are fixedly connected to the upper surface of the inner wall of the cover body. According to the shot blasting machine for production and processing of the metal castings, while the surfaces of the metal castings are treated, the interiors of a transverse pipe and two vertical pipes are inflated through an air blowing mechanism and a flow dividing assembly, air is sprayed to the surfaces of the metal castings through a plurality of air spraying heads, and then shots remaining on the surfaces of the metal castings can be blown down; therefore, the situation that subsequent machining procedures are affected and even the quality of workpieces is unqualified due to the fact that the pellets are left is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a shot blasting machine for producing and processing metal castings. Background Art

[0002] During the production and processing of metal castings, their surfaces will inevitably carry some oxide scale, sand sticking, rust, oil stains and other impurities. In order to prevent these impurities from affecting the subsequent processes and the quality of the finished metal castings, a shot blasting machine is required to treat the surface.

[0003] The patent with the current announcement number CN220145675U discloses a shot blasting machine, including a shot blasting machine body, shot blasting boxes are provided on both sides of the shot blasting machine body, a first motor is provided on the outer surface of the shot blasting box, and a shot feed pipe is fixedly connected to one side of the shot blasting machine. The shot blasting machine has the following advantages and effects: driving the main gear to rotate, thereby driving the chain to transmit, thereby driving the second gear and the transmission shaft to rotate, through the cooperation of multiple sets of second motors and chains to drive multiple conveying rollers to rotate, conveying the workpiece, so that the workpiece is automatically fed, and at the same time as the automatic transmission, the first motor is started to drive the shot blaster inside the shot blasting box to blast the projectile introduced by the shot feed pipe, and the shot blasting boxes are provided on both sides of the shot blasting machine body, thereby through the cooperation with the conveying rollers, while the workpiece is automatically conveyed, the multiple shot blasting boxes can perform shot blasting operations on the outer surface of the workpiece.

[0004] However, the above-mentioned shot blasting machine still has the following problems in actual use:

[0005] When metal castings enter the shot blasting machine for processing, some of the shots sprayed from the shot blasting machine will remain on the surface of the metal castings. When subsequent metal castings are transmitted from the exit of the shot blasting machine and enter the next stage, these shots are likely to hinder the subsequent process flow and even affect the quality of the metal castings. However, the current shot blasting machines do not have the function of processing the shots remaining on the metal castings, which is very inconvenient. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a shot blasting machine for metal casting production and processing, so as to solve the problem that the shot blasting machine body cannot process the shot particles remaining on the metal casting.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shot blasting machine for metal casting production and processing, comprising a shot blasting machine body and a cover body installed above the shot blasting machine body, the upper surface of the outer wall of the cover body is connected with a blowing mechanism and a diversion assembly, the output end of the blowing mechanism is connected with one end of the diversion assembly, the other three ends of the diversion assembly are connected with a connecting pipe, the other ends of the three connecting pipes pass through the outer wall of the cover body, and are respectively fixedly connected with a horizontal pipe and two vertical pipes, the upper surface of the inner wall of the cover body is fixedly connected with two L-shaped plates, a sliding rod is fixedly connected between the two L-shaped plates, the outer wall of the sliding rod is connected to two supporting assemblies, one side of the two supporting assemblies is connected with an adjusting assembly, the lower ends of the two supporting assemblies are respectively connected with one end of the two vertical pipes, the two ends of the horizontal pipe are respectively connected with the inner wall of the two L-shaped plates away from one end of the sliding rod, and the outer walls of the horizontal pipe and the two vertical pipes are fixedly connected with a number of nozzles.

[0008] Furthermore, the blowing mechanism includes an air pump and an air pipe, the outer wall of the air pump is fixedly connected to the upper surface of the outer wall of the cover, the output end of the air pump is fixedly connected to one end of the air pipe, and the other end of the air pipe is connected to the diversion component.

[0009] Furthermore, the diversion assembly includes a four-way pipe and a support rod, the lower end of the support rod is fixedly connected to the upper surface of the outer wall of the cover, the upper end of the support rod is fixedly connected to the outer wall of the four-way pipe, and the four ends of the four-way pipe are respectively fixedly connected to the gas pipe and three connecting pipes.

[0010] Furthermore, the supporting assembly includes an L-shaped block, a connecting block and a threaded rod, one end of the L-shaped block is sleeved and slidably connected to the outer wall of the sliding rod, the other end of the L-shaped block is sleeved and fixedly connected to the upper end of the connecting block, the lower end of the connecting block is sleeved and slidably connected to the outer wall of the threaded rod, one end of the threaded rod is fixedly connected to one end of the vertical pipe, and one side of the upper end of the L-shaped block is connected to the adjustment assembly.

[0011] Furthermore, the adjustment component includes a knob and an anti-slip ring. An anti-slip groove is provided on one side of the L-shaped block. The anti-slip ring is located in the anti-slip groove, and the outer wall of the anti-slip ring is rotatably connected to the inner wall of the anti-slip groove. The outward side of the anti-slip ring is fixedly connected to one side of the knob, and the knob is sleeved and threadedly connected to the outer wall of the sliding rod.

[0012] Furthermore, a plurality of sliding grooves are provided on the outer wall of the slide rod, a plurality of sliding strips are fixedly connected to the inner wall of the upper end of the L-shaped block, and the outer walls of the plurality of sliding strips are respectively slidably connected to the inner walls of the plurality of sliding grooves.

[0013] Furthermore, the threaded rod is sleeved on the outer wall of the connecting block on the side close to the vertical pipe and is fixedly connected to the top block, and the threaded rod is sleeved on the outer wall of the connecting block on the side away from the vertical pipe and is threadedly connected to a No. 1 nut.

[0014] Furthermore, both ends of the outer wall of the horizontal tube are fixedly connected to limit rods, and the outer walls of the two limit rods are slidingly connected to the inner walls of the two L-shaped plates respectively. One of the limit rods passes through the outer wall of one end of the L-shaped plate and is threadedly connected with a No. 2 nut.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] This shot blasting machine for the production and processing of metal castings is equipped with a blowing mechanism and a diverter assembly on the outside of the cover of the shot blasting machine body, and a horizontal pipe and two vertical pipes are arranged inside the cover. When the user processes the surface of the metal casting through the shot blasting machine body, the blowing mechanism and the diverter assembly are used to inflate the inside of the horizontal pipe and the two vertical pipes respectively, and the air is sprayed toward the surface of the metal casting through a plurality of air nozzles, thereby blowing off the shot particles remaining on the surface of the metal casting, thereby avoiding affecting the subsequent processing procedures due to the residual shot particles, and even causing the workpiece quality to be unqualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the cover body of the utility model;

[0019] Figure 3 This is a detailed connection diagram of the blowing mechanism, diversion assembly, cross pipe and other components of the utility model;

[0020] Figure 4 For this utility model Figure 3 A magnified schematic diagram of point A in the middle;

[0021] Figure 5 This is a detailed connection diagram of the sliding rod, support assembly, adjustment assembly and other components of the utility model.

[0022] In the figure: 1. Shot blasting machine body; 2. Cover; 3. Air pump; 4. Air supply pipe; 5. Cross pipe; 6. Support rod; 7. Connecting pipe; 8. Horizontal pipe; 9. Vertical pipe; 10. L-shaped plate; 11. Injection nozzle; 12. Slide rod; 13. Knob; 14. L-shaped block; 15. Connecting block; 16. Threaded rod; 17. No. 1 nut; 18. Anti-slip ring; 19. Slide bar; 20. Top block; 21. Limit rod; 22. No. 2 nut; 1201, slide groove; 1401, anti-slip groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] See also Figure 1-Figure 5 The air blasting machine of embodiment 1 is a kind of air blasting machine for producing and processing metal castings, comprises a shot blasting machine body 1 and a cover body 2 installed above the shot blasting machine body 1, the upper surface of the outer wall of the cover body 2 is connected with a blowing mechanism and a diversion assembly, the output end of the blowing mechanism is connected with one end of the diversion assembly, the other three ends of the diversion assembly are connected with a connecting pipe 7, the other ends of the three connecting pipes 7 pass through the outer wall of the cover body 2, and are respectively fixedly connected with a horizontal pipe 8 and two vertical pipes 9. The upper surface of the inner wall of the cover body 2 is fixedly connected with two L-shaped plates 10, a sliding rod 12 is fixedly connected between the two L-shaped plates 10, and the outer wall of the sliding rod 12 is connected to two supporting assemblies, one side of the two supporting assemblies is connected with an adjusting assembly, the lower ends of the two supporting assemblies are respectively connected with one end of the two vertical pipes 9, the two ends of the horizontal pipe 8 are respectively connected with the inner wall of the two L-shaped plates 10 away from the end of the sliding rod 12, and the outer walls of the horizontal pipe 8 and the two vertical pipes 9 are fixedly connected with a number of nozzles 11.

[0025] The shot blasting machine for metal casting production and processing in the present invention is similar in structure to the existing shot blasting machine, such as the shot blasting machine disclosed in the patent publication number CN220145675U. Figures 1 to 5 As shown, the shot blasting machine for metal casting production and processing in the present invention processes the surface of the metal casting through the shot blasting machine body 1, and at the same time, the blowing mechanism is started by an external controller (or the controller of the shot blasting machine body 1 itself, because the controller is an existing mature technology, it is not described in detail). After the blowing mechanism is started, it will continuously supply air to the inside of the diversion component, and then the gas will be diverted to three connecting pipes 7 through the diversion component, and then enter a horizontal pipe 8 and two vertical pipes 9 respectively, and finally a plurality of nozzles 11 will spray towards the surface of the metal casting, and then the shot particles remaining on the surface of the metal casting can be blown off, thereby avoiding affecting the subsequent processing procedures due to the residual shot particles, and even causing the workpiece quality to be unqualified.

[0026] Because different metal castings have different widths and thicknesses, the spray angles of the nozzles 11 on the horizontal pipe 8 and the two vertical pipes 9 need to be adjusted according to the different metal castings. At this time, before treating the surface of the metal castings, the position and angle of the nozzle 11 can be adjusted through the support assembly and the adjustment assembly, which is simple and easy to operate.

[0027] like Figure 1-Figure 3 As shown, the blowing mechanism includes an air pump 3 and an air pipe 4. The outer wall of the air pump 3 is fixedly connected to the upper surface of the outer wall of the cover body 2, the output end of the air pump 3 is fixedly connected to one end of the air pipe 4, and the other end of the air pipe 4 is connected to the diversion component.

[0028] More specifically, when it is necessary to blow air onto the surface of the metal casting, it is only necessary to turn on the air pump 3 through the controller. After the air pump 3 is started, it will continue to supply air, and the supplied gas will enter the diversion component through the air pipe 4 for diversion.

[0029] like Figure 1-Figure 3 As shown, the diversion assembly includes a four-way pipe 5 and a support rod 6. The lower end of the support rod 6 is fixedly connected to the upper surface of the outer wall of the cover body 2, and the upper end of the support rod 6 is fixedly connected to the outer wall of the four-way pipe 5. The four ends of the four-way pipe 5 are respectively fixedly connected to the air supply pipe 4 and the three connecting pipes 7.

[0030] More specifically, when gas flows inside the gas pipe 4 , the gas will enter the cross-tube 5 , and then be diverted to the three connecting pipes 7 through the cross-tube 5 until it enters the horizontal pipe 8 and the two vertical pipes 9 .

[0031] It should be noted that the support rods 6 can support the cross-tube 5 and keep the cross-tube 5 stable.

[0032] like Figure 3-Figure 5 As shown, the support assembly includes an L-shaped block 14, a connecting block 15 and a threaded rod 16. One end of the L-shaped block 14 is sleeved and slidably connected to the outer wall of the slide rod 12, the other end of the L-shaped block 14 is sleeved and fixedly connected to the upper end of the connecting block 15, the lower end of the connecting block 15 is sleeved and slidably connected to the outer wall of the threaded rod 16, one end of the threaded rod 16 is fixedly connected to one end of the vertical pipe 9, and one side of the upper end of the L-shaped block 14 is connected to the adjustment assembly.

[0033] More specifically, the support assembly can provide support for the two vertical pipes 9 so that they can keep blowing air onto the surface of the metal casting without shaking.

[0034] like Figure 3 and Figure 5 As shown, the adjustment assembly includes a knob 13 and an anti-slip ring 18. An anti-slip groove 1401 is provided on one side of the L-shaped block 14. The anti-slip ring 18 is located in the anti-slip groove 1401, and the outer wall of the anti-slip ring 18 is rotatably connected to the inner wall of the anti-slip groove 1401. The outward side of the anti-slip ring 18 is fixedly connected to one side of the knob 13. The knob 13 is sleeved and threadedly connected to the outer wall of the slide rod 12.

[0035] More specifically, when the position of the vertical pipe 9 needs to be adjusted, it is only necessary to turn the knob 13, and the knob 13 can be rotated inside the anti-slip groove 1401 through the anti-slip ring 18. At the same time, the knob 13 moves threadedly on the surface of the sliding rod 12, thereby moving the supporting assembly (i.e., the L-shaped block 14, the connecting block 15 and the threaded rod 16) and the vertical pipe 9 together.

[0036] like Figure 3 and Figure 5As shown, the outer wall of the slide rod 12 is provided with a plurality of slide grooves 1201 , the inner wall of the upper end of the L-shaped block 14 is fixedly connected with a plurality of slide bars 19 , and the outer walls of the plurality of slide bars 19 are slidably connected with the inner walls of the plurality of slide grooves 1201 .

[0037] More specifically, by providing the sliding groove 1201 and the sliding bar 19 , the L-shaped block 14 can be prevented from rotating on the surface of the sliding rod 12 , thereby preventing the stability of the vertical pipe 9 from being affected.

[0038] like Figure 4 As shown, the threaded rod 16 is sleeved on the outer wall of the connecting block 15 on the side close to the vertical pipe 9 and is fixedly connected to the top block 20. The threaded rod 16 is sleeved on the outer wall of the connecting block 15 on the side away from the vertical pipe 9 and is threadedly connected to the No. 1 nut 17.

[0039] More specifically, by providing the top block 20 and the No. 1 nut 17, firstly, the stability of the connection of the vertical pipe 9 inside the connecting block 15 can be ensured; secondly, when the jet angle of the vertical pipe 9 needs to be adjusted, it is only necessary to loosen the No. 1 nut 17, then rotate the vertical pipe 9, adjust the angle, and then tighten it with the No. 1 nut 17.

[0040] like Figure 3 As shown, both ends of the outer wall of the transverse tube 8 are fixedly connected with limiting rods 21, and the outer walls of the two limiting rods 21 are slidingly connected with the inner walls of the two L-shaped plates 10 respectively. One of the limiting rods 21 passes through the outer wall of one end of the L-shaped plate 10 and is threadedly connected with a No. 2 nut 22.

[0041] More specifically, by providing the limiting rod 21 and the No. 2 nut 22 , when the jetting angle of the transverse pipe 8 needs to be changed, the No. 2 nut 22 can be loosened and then tightened.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shot blasting machine for metal casting production and processing, comprising a shot blasting machine body (1) and a cover body (2) installed above the shot blasting machine body (1), characterized in that: The upper surface of the outer wall of the cover body (2) is connected to a blowing mechanism and a diversion component, the output end of the blowing mechanism is connected to one end of the diversion component, and the other three ends of the diversion component are connected to a connecting pipe (7), the other ends of the three connecting pipes (7) all pass through the outer wall of the cover body (2) and are fixedly connected to a horizontal pipe (8) and two vertical pipes (9), the upper surface of the inner wall of the cover body (2) is fixedly connected to two L-shaped plates (10), a sliding rod (12) is fixedly connected between the two L-shaped plates (10), the outer wall of the sliding rod (12) is connected to two supporting components, one side of the two supporting components is connected to an adjusting component, the lower ends of the two supporting components are respectively connected to one end of the two vertical pipes (9), the two ends of the horizontal pipe (8) are respectively connected to the inner wall of the two L-shaped plates (10) away from the end of the sliding rod (12), and the outer walls of the horizontal pipe (8) and the two vertical pipes (9) are fixedly connected to a plurality of nozzles (11).

2. A shot blasting machine for metal casting production and processing according to claim 1, characterized in that: The blowing mechanism comprises an air pump (3) and an air delivery pipe (4); the outer wall of the air pump (3) is fixedly connected to the upper surface of the outer wall of the cover body (2); the output end of the air pump (3) is fixedly connected to one end of the air delivery pipe (4); and the other end of the air delivery pipe (4) is connected to the diversion component.

3. The shot blasting machine for metal casting production and processing according to claim 2, characterized in that: The flow diversion assembly comprises a four-way pipe (5) and a support rod (6), the lower end of the support rod (6) is fixedly connected to the upper surface of the outer wall of the cover body (2), the upper end of the support rod (6) is fixedly connected to the outer wall of the four-way pipe (5), and the four ends of the four-way pipe (5) are respectively fixedly connected to the gas transmission pipe (4) and the three connecting pipes (7).

4. The shot blasting machine for metal casting production and processing according to claim 1, characterized in that: The support assembly comprises an L-shaped block (14), a connecting block (15) and a threaded rod (16), one end of the L-shaped block (14) is sleeved and slidably connected to the outer wall of the slide rod (12), the other end of the L-shaped block (14) is sleeved and fixedly connected to the upper end of the connecting block (15), the lower end of the connecting block (15) is sleeved and slidably connected to the outer wall of the threaded rod (16), one end of the threaded rod (16) is fixedly connected to one end of the vertical pipe (9), and one side of the upper end of the L-shaped block (14) is connected to the adjustment assembly.

5. The shot blasting machine for metal casting production and processing according to claim 4, characterized in that: The adjustment assembly includes a knob (13) and an anti-slip ring (18), an anti-slip groove (1401) is provided on one side of the L-shaped block (14), the anti-slip ring (18) is located in the anti-slip groove (1401), and the outer wall of the anti-slip ring (18) is rotatably connected to the inner wall of the anti-slip groove (1401), the outward side of the anti-slip ring (18) is fixedly connected to one side of the knob (13), and the knob (13) is sleeved and threadedly connected to the outer wall of the slide rod (12).

6. The shot blasting machine for metal casting production and processing according to claim 4, characterized in that: The outer wall of the slide rod (12) is provided with a plurality of slide grooves (1201), the inner wall of the upper end of the L-shaped block (14) is fixedly connected with a plurality of slide bars (19), and the outer walls of the plurality of slide bars (19) are respectively slidably connected with the inner walls of the plurality of slide grooves (1201).

7. The shot blasting machine for metal casting production and processing according to claim 4, characterized in that: The threaded rod (16) is located on the outer wall of the connecting block (15) on the side close to the vertical pipe (9) and is fixedly connected to the top block (20). The threaded rod (16) is located on the outer wall of the connecting block (15) on the side away from the vertical pipe (9) and is threadedly connected to the No. 1 nut (17).

8. The shot blasting machine for metal casting production and processing according to claim 1, characterized in that: Both ends of the outer wall of the transverse tube (8) are fixedly connected to limit rods (21), and the outer walls of the two limit rods (21) are slidably connected to the inner walls of the two L-shaped plates (10), respectively. One of the limit rods (21) passes through the outer wall of one end of the L-shaped plate (10) and is sleeved and threadedly connected to a No. 2 nut (22).

Citation Information

Patent Citations

  • Shot blasting machine

    CN220145675U