Aluminum substrate clamping tool and bonding and pressing combined mechanism

By designing the aluminum substrate clamping tool and adjusting the position of the arm rod by screwing the support arm, the problem of the clamping force cannot be adjusted is solved, and the tight fit between the aluminum substrate and the metal shell is achieved and the thermal conductivity is improved.

CN223289641UActive Publication Date: 2025-09-02FU TE ZHI DIAN (HANGZHOU) INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202422360940.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-09-02
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

In the prior art, the clamping force between the aluminum substrate and the metal case cannot be adjusted, resulting in excessive pressure that may damage the power device, and if the pressure is too small, the bonding will not be tight and the thermal conductivity will be deteriorated.

Method used

An aluminum substrate clamping tool is designed, including a base, a first clamping arm, a second clamping arm, a first arm, a second arm and a support arm. By screwing the support arm, the relative position of the first arm and the second arm is adjusted, and the clamping force is accurately adjusted, and the clamping force is ensured by the coordination of the first arm and the second arm.

Benefits of technology

Accurate adjustment and consistency of clamping force is achieved, ensuring the close fit between the aluminum substrate and the metal shell, avoiding damage to the power device, and improving the uniform filling and thermal conductivity of the adhesive.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aluminum substrate clamping tool and a bonding and pressing combined mechanism, and relates to the technical field of radiator assembly, the aluminum substrate clamping tool provided by the utility model is characterized in that the middle part of a first clamping arm and the middle part of a second clamping arm are respectively hinged with a base, and a clamping area is formed between the first clamping arm and the second clamping arm; the first arm rod is hinged to the first clamping arm, the second arm rod is hinged to the second clamping arm, threads opposite in screwing direction are arranged at the two ends of the supporting arm respectively, the first arm rod is in threaded fit with one end of the supporting arm, the second arm rod is in threaded fit with the other end of the supporting arm, and the first arm rod and the second arm rod can be adjusted to be close to or away from each other by screwing the supporting arm. And the first clamping arm and the second clamping arm are driven to swing, so that the clamping force of the first clamping arm and the second clamping arm acting on the clamping area can be adjusted, the clamping force consistency of the first clamping arm and the second clamping arm can be ensured, and the clamping force consistency can be easily ensured through multiple clamping operations.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat dissipation device assembly, in particular to an aluminum substrate clamping tool and a bonding and pressing combined mechanism. Background Art

[0002] An aluminum substrate with power devices welded to it is bonded to the surface of a metal housing. The heat generated by the power devices can be transferred to the metal housing through the aluminum substrate, thereby achieving heat dissipation. When bonding the aluminum substrate, to ensure a tight fit between the aluminum substrate and the metal housing, a tooling with elastic devices is usually used for clamping, and the aluminum substrate is pressed tightly by elastic force. However, the pressing force of the elastic device is difficult to control, and the pressure usually needs to be transferred to the aluminum substrate through the power device. If the pressure is too high, it may cause damage to the power device. If the pressure is too low, it may cause the aluminum substrate and the metal housing to not fit tightly enough, uneven distribution of the adhesive, and reduced thermal conductivity. Utility Model Content

[0003] The purpose of the utility model is to provide an aluminum substrate clamping tool and a bonding and pressing combined mechanism to alleviate the technical problem in the prior art that the clamping force of the clamping tool cannot be adjusted.

[0004] In a first aspect, the present invention provides an aluminum substrate clamping tool, comprising: a base, a first clamping arm, a second clamping arm, a first arm rod, a second arm rod, and a support arm;

[0005] The middle portion of the first clamping arm and the middle portion of the second clamping arm are respectively hinged to the base, and a clamping area is formed between the first clamping arm and the second clamping arm;

[0006] The first arm is hinged to the first clamp arm, and the second arm is hinged to the second clamp arm;

[0007] Both ends of the support arm are respectively provided with threads with opposite rotation directions, the first arm rod is threadedly matched with one end of the support arm, and the second arm rod is threadedly matched with the other end of the support arm.

[0008] In combination with the first aspect, the present utility model provides a first possible implementation of the first aspect, wherein the support arm includes a double-start threaded sleeve;

[0009] The first arm is matched with one end of the double-threaded sleeve, and the second arm is matched with the other end of the double-threaded sleeve.

[0010] In combination with the first possible implementation of the first aspect, the present utility model provides a second possible implementation of the first aspect, wherein the support arm further includes a rocker;

[0011] The swing rod is perpendicular to the double-threaded sleeve, and the swing rod is inserted into the double-threaded sleeve.

[0012] In combination with the second possible implementation of the first aspect, the present invention provides a third possible implementation of the first aspect, wherein the end of the rocker arm is connected to a handle.

[0013] In combination with the first aspect, the present invention provides a fourth possible implementation of the first aspect, wherein the first clamping arm includes: a first connecting rod and a first clamping piece connected to the first connecting rod;

[0014] The second clamping arm includes: a second connecting rod and a second clamping piece connected to the second connecting rod;

[0015] The middle portion of the first connecting rod and the middle portion of the second connecting rod are respectively hinged to the base, and the clamping area is formed between the first clamping piece and the second clamping piece;

[0016] One end of the first connecting rod away from the first clamping piece is hinged to the first arm, and one end of the second connecting rod away from the second clamping piece is hinged to the second arm.

[0017] In combination with the fourth possible implementation of the first aspect, the present invention provides a fifth possible implementation of the first aspect, wherein the first connecting rod is detachably connected to the first clamping piece, and the second connecting rod is detachably connected to the second clamping piece.

[0018] In combination with the first aspect, the present invention provides a sixth possible implementation of the first aspect, wherein the base includes: a substrate, a first support base and a second support base;

[0019] The first support seat and the second support seat are spaced apart and respectively connected to the substrate;

[0020] The middle portion of the first clamping arm is hinged to the first support base, and the middle portion of the second clamping arm is hinged to the second support base.

[0021] In combination with the sixth possible implementation manner of the first aspect, the present utility model provides a seventh possible implementation manner of the first aspect, wherein the first support seat is located between the first arm and the clamping area, and the second support seat is located between the second arm and the clamping area;

[0022] From one end connected to the base plate to one end connected to the first clamping arm, the first support seat is inclined toward the direction approaching the first arm rod;

[0023] From one end connected to the base plate to one end connected to the second clamping arm, the second supporting seat is inclined toward a direction approaching the second arm rod.

[0024] In a second aspect, the present invention provides a bonding and pressing assembly mechanism comprising: a metal housing, an aluminum substrate, and an aluminum substrate clamping tool;

[0025] The metal shell has a first end surface and a second end surface facing away from the first end surface;

[0026] The aluminum substrate is bonded to at least one of the first end surface and the second end surface. The first clamping arm and the second clamping arm are respectively arranged opposite to the first end surface and the second end surface to press the aluminum substrate to fit the metal shell.

[0027] In combination with the second aspect, a power device is connected to the surface of the aluminum substrate facing away from the metal shell.

[0028] The embodiment of the utility model brings the following beneficial effects: the middle part of the first clamping arm and the middle part of the second clamping arm are respectively hinged to the base, and a clamping area is formed between the first clamping arm and the second clamping arm, the first arm is hinged to the first clamping arm, and the second arm is hinged to the second clamping arm, and the two ends of the support arm are respectively provided with threads with opposite rotation directions, the first arm thread is matched with one end of the support arm, and the second arm thread is matched with the other end of the support arm, and the first arm and the second arm can be adjusted to approach or move away from each other by screwing the support arm, thereby driving the first clamping arm and the second clamping arm to swing, so that the clamping force of the first clamping arm and the second clamping arm acting on the clamping area can be adjusted, the clamping force adjustment is more precise, and the clamping force of the first clamping arm and the second clamping arm can be ensured to be consistent, and multiple clamping operations can easily ensure the consistency of the clamping force.

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in related technologies, the following briefly introduces the drawings required for use in the specific implementation methods or related technical descriptions. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Figure 1 A front view of the aluminum substrate clamping tool provided in an embodiment of the present utility model;

[0032] Figure 2 A schematic diagram of an aluminum substrate clamping fixture provided by an embodiment of the present utility model;

[0033] Figure 3 A schematic diagram of a bonding and pressing assembly mechanism provided in an embodiment of the present utility model;

[0034] Figure 4 A front view of the bonding and pressing assembly mechanism provided in an embodiment of the present utility model;

[0035] Figure 5 Schematic diagram of an aluminum substrate and a power device of a bonding and pressing combination mechanism provided in an embodiment of the present invention.

[0036] Icons: 100 - base; 110 - substrate; 120 - first support base; 130 - second support base; 200 - first clamping arm; 210 - first connecting rod; 220 - first clamping plate; 300 - second clamping arm; 310 - second connecting rod; 320 - second clamping plate; 400 - first arm; 500 - second arm; 600 - support arm; 610 - double-ended threaded sleeve; 620 - rocker arm; 630 - handle; 700 - metal shell; 701 - first end face; 702 - second end face; 800 - aluminum substrate; 900 - power device. DETAILED DESCRIPTION

[0037] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0038] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are only used to describe the difference in names, and cannot be understood as indicating or implying relative importance. Physical quantities in formulas, unless separately marked, should be understood as basic quantities of the basic units of the International System of Units, or derived quantities derived from basic quantities through mathematical operations such as multiplication, division, differentiation or integration.

[0039] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0040] like Figure 1 、 Figure 2 and Figure 3 As shown, the aluminum substrate clamping tooling provided by the embodiment of the present invention includes: a base 100, a first clamping arm 200, a second clamping arm 300, a first arm rod 400, a second arm rod 500 and a support arm 600; the middle part of the first clamping arm 200 and the middle part of the second clamping arm 300 are respectively hinged to the base 100, and a clamping area is formed between the first clamping arm 200 and the second clamping arm 300; the first arm rod 400 is hinged to the first clamping arm 200, and the second arm rod 500 is hinged to the second clamping arm 300; both ends of the support arm 600 are respectively provided with threads of opposite rotation directions, the first arm rod 400 is threadedly engaged with one end of the support arm 600, and the second arm rod 500 is threadedly engaged with the other end of the support arm 600.

[0041] When the support arm 600 is rotated, the first arm 400 and the second arm 500 can be adjusted toward or away from each other, thereby adjusting the overall length of the first arm 400, the support arm 600, and the second arm 500. By driving the first clamping arm 200 to swing relative to the base 100 through the first arm 400, and driving the second clamping arm 300 to swing relative to the base 100 through the second arm 500, the clamping force applied by the first and second clamping arms in the clamping area can be maintained consistent. The clamping force can also be adjusted by rotating the support arm 600, making it easy to ensure consistent clamping force during multiple clamping operations. This is particularly suitable for clamping aluminum substrates 800 and achieving uniform adhesive filling between the aluminum substrate 800 and the metal housing 700 under high temperature conditions.

[0042] In the embodiment of the present invention, the support arm 600 includes a double-threaded sleeve 610 ; the first arm 400 is fitted to one end of the double-threaded sleeve 610 , and the second arm 500 is fitted to the other end of the double-threaded sleeve 610 .

[0043] In an optional embodiment, the support arm 600 may also adopt a double-headed screw, and the threads at both ends of the double-headed screw have opposite rotation directions, one end of the double-headed screw is matched with the first arm 400, and the other end is matched with the second arm 500.

[0044] In addition, the support arm 600 also includes a rocker arm 620; the rocker arm 620 is perpendicular to the double-headed threaded sleeve 610, and the rocker arm 620 is inserted into the double-headed threaded sleeve 610. By pulling the rocker arm 620, the double-headed threaded sleeve 610 can be driven to rotate more effortlessly, thereby adjusting the clamping force of the first clamping arm 200 and the second clamping arm 300.

[0045] Furthermore, the end of the pendulum rod 620 is connected to a handle 630, which can be configured as a ball head or other shape structure that is easy to hold. When the pendulum rod 620 is inserted into the double-headed threaded sleeve 610, the handle 630 exceeds the radial dimension of the pendulum rod 620, so the handle 630 can serve as a limiting structure at the end of the pendulum rod 620, thereby preventing the pendulum rod 620 from slipping relative to the double-headed threaded sleeve 610.

[0046] like Figure 1 As shown, the first clamping arm 200 includes a first connecting rod 210 and a first clamping piece 220 connected to the first connecting rod 210; the second clamping arm 300 includes a second connecting rod 310 and a second clamping piece 320 connected to the second connecting rod 310. The middle portions of the first connecting rod 210 and the middle portions of the second connecting rod 310 are hinged to the base 100, respectively, and a clamping area is formed between the first clamping piece 220 and the second clamping piece 320. The end of the first connecting rod 210 away from the first clamping piece 220 is hinged to the first arm 400, and the end of the second connecting rod 310 away from the second clamping piece 320 is hinged to the second arm 500. The clamped component is located between the first clamping piece 220 and the second clamping piece 320. The first clamping piece 220 and the second clamping piece 320 can be configured with a wear-resistant material or an elastic, shock-absorbing material, and can form a large contact area with the clamped component to avoid uneven pressure distribution caused by localized pressure.

[0047] like Figure 1 、 Figure 3 and Figure 4 As shown, the first connecting rod 210 is detachably connected to the first clamping piece 220, and the second connecting rod 310 is detachably connected to the second clamping piece 320. The first clamping piece 220 and the second clamping piece 320 are detachably connected by means of snap fasteners or bolts. The first clamping piece 220 and the second clamping piece 320 can be replaced with different thicknesses depending on the size of the power device 900. The goal is to ensure that a predetermined clamping degree is achieved when the first clamping piece 220 and the second clamping piece 320 are parallel. This ensures that the aluminum substrate 800 on both sides of the metal housing 700 is subjected to a balanced clamping force and is tightly attached to the metal housing 700.

[0048] like Figure 1 and Figure 4As shown, the base 100 includes: a substrate 110, a first support seat 120 and a second support seat 130; the first support seat 120 and the second support seat 130 are arranged at intervals and are respectively connected to the substrate 110; the middle part of the first clamping arm 200 is hinged to the first support seat 120, and the middle part of the second clamping arm 300 is hinged to the second support seat 130.

[0049] In an optional embodiment, the substrate 110, the first support seat 120 and the second support seat 130 can be configured as an integrated structure, or the substrate 110, the first support seat 120 and the second support seat 130 can be processed separately, and then the first support seat 120 and the second support seat 130 are respectively connected to the substrate 110 by bolts.

[0050] Furthermore, the first support seat 120 is located between the first arm 400 and the clamping area, and the second support seat 130 is located between the second arm 500 and the clamping area; from one end of the connecting substrate 110 to one end connected to the first clamping arm 200, the first support seat 120 is inclined toward the direction approaching the first arm 400; from one end of the connecting substrate 110 to one end connected to the second clamping arm 300, the second support seat 130 is inclined toward the direction approaching the second arm 500. In other words, the distance from the hinge axis of the first support seat 120 and the first connecting rod 210 to the hinge of the first connecting rod 210 and the first arm 400 is smaller than the distance from the hinge axis of the first support seat 120 and the first connecting rod 210 to the first clamping plate 220. The first arm 400 drives the first connecting rod 210 to swing relative to the first support seat 120. According to the lever principle, pressure amplification can be achieved at the first clamping plate 220. The second clamping arm 300 has the same transmission principle as the first clamping arm 200, and has the function of generating a larger clamping force when the torque input of the support arm 600 is small, and can rely on the self-locking of the threaded pair to achieve locking of the clamping force.

[0051] like Figure 3 and Figure 4 As shown, the bonding and pressing combination mechanism provided by the embodiment of the present invention includes: a metal shell 700, an aluminum substrate 800 and the aluminum substrate clamping tooling described in the above embodiment; the metal shell 700 has a first end face 701 and a second end face 702 facing away from the first end face 701; at least one of the first end face 701 and the second end face 702 is bonded with the aluminum substrate 800, and the first clamping arm 200 and the second clamping arm 300 are respectively arranged opposite to the first end face 701 and the second end face 702 to press the aluminum substrate 800 to fit the metal shell 700.

[0052] Specifically, a thermally conductive adhesive can be filled between the aluminum substrate 800 and the metal shell 700. After the aluminum substrate clamping tool is clamped, the bonding and pressing assembly mechanism is placed under high temperature conditions. The adhesive is filled between the aluminum substrate 800 and the metal shell 700 and pressed tightly together. The adhesive is cured under high temperature conditions, thereby achieving bonding between the aluminum substrate 800 and the metal shell 700.

[0053] like Figure 3 、 Figure 4 and Figure 5 As shown in the embodiment of the present invention, the surface of the aluminum substrate 800 facing away from the metal shell 700 is connected to a power device 900. A plurality of power devices 900 can be provided, and power devices 900 of different sizes can be selected, and the plurality of power devices 900 can be distributed at intervals. Figure 1 and Figure 3 The first clamping piece 220 and the second clamping piece 320 of corresponding sizes can be selected according to the distribution position of the power devices 900. The first clamping piece 220 and the second clamping piece 320 each press a plurality of power devices 900, and the pressure is transmitted to the aluminum substrate 800 by the plurality of power devices 900, which can prevent a single power device 900 from being damaged by excessive pressure.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An aluminum substrate clamping tool, characterized in that: include: A base (100), a first clamping arm (200), a second clamping arm (300), a first arm rod (400), a second arm rod (500) and a support arm (600); The middle portion of the first clamping arm (200) and the middle portion of the second clamping arm (300) are respectively hinged to the base (100), and a clamping area is formed between the first clamping arm (200) and the second clamping arm (300); The first arm (400) is hinged to the first clamping arm (200), and the second arm (500) is hinged to the second clamping arm (300); The two ends of the support arm (600) are respectively provided with threads with opposite rotation directions, the first arm (400) is threadedly engaged with one end of the support arm (600), and the second arm (500) is threadedly engaged with the other end of the support arm (600).

2. The aluminum substrate clamping fixture according to claim 1, characterized in that: The support arm (600) includes a double-threaded sleeve (610); The first arm (400) is matched with one end of the double-threaded sleeve (610), and the second arm (500) is matched with the other end of the double-threaded sleeve (610).

3. The aluminum substrate clamping fixture according to claim 2, characterized in that: The support arm (600) further includes a swing rod (620); The swing rod (620) is perpendicular to the double-threaded sleeve (610), and the swing rod (620) is inserted into the double-threaded sleeve (610).

4. The aluminum substrate clamping fixture according to claim 3, characterized in that: The end of the swing rod (620) is connected to a handle (630).

5. The aluminum substrate clamping fixture according to claim 1, characterized in that: The first clamping arm (200) comprises: a first connecting rod (210) and a first clamping piece (220) connected to the first connecting rod (210); The second clamping arm (300) includes: a second connecting rod (310) and a second clamping piece (320) connected to the second connecting rod (310); The middle portion of the first connecting rod (210) and the middle portion of the second connecting rod (310) are respectively hinged to the base (100), and the clamping area is formed between the first clamping piece (220) and the second clamping piece (320); One end of the first connecting rod (210) away from the first clamping piece (220) is hinged to the first arm (400), and one end of the second connecting rod (310) away from the second clamping piece (320) is hinged to the second arm (500).

6. The aluminum substrate clamping fixture according to claim 5, characterized in that: The first connecting rod (210) is detachably connected to the first clamping piece (220), and the second connecting rod (310) is detachably connected to the second clamping piece (320).

7. The aluminum substrate clamping fixture according to claim 1, characterized in that: The base (100) comprises: a substrate (110), a first support base (120) and a second support base (130); The first support seat (120) and the second support seat (130) are spaced apart and respectively connected to the base plate (110); The middle portion of the first clamping arm (200) is hinged to the first support seat (120), and the middle portion of the second clamping arm (300) is hinged to the second support seat (130).

8. The aluminum substrate clamping fixture according to claim 7, characterized in that: The first support seat (120) is located between the first arm (400) and the clamping area, and the second support seat (130) is located between the second arm (500) and the clamping area; From one end connected to the base plate (110) to one end connected to the first clamping arm (200), the first support seat (120) is inclined in a direction approaching the first arm rod (400); From one end connected to the base plate (110) to one end connected to the second clamping arm (300), the second support seat (130) is inclined in a direction approaching the second arm rod (500).

9. A bonding and pressing combination mechanism, characterized in that: include: A metal shell (700), an aluminum substrate (800), and the aluminum substrate clamping tool according to any one of claims 1 to 8; The metal shell (700) has a first end surface (701) and a second end surface (702) facing away from the first end surface (701); At least one of the first end surface (701) and the second end surface (702) is bonded with the aluminum substrate (800), and the first clamping arm (200) and the second clamping arm (300) are respectively arranged opposite to the first end surface (701) and the second end surface (702) to press the aluminum substrate (800) to fit the metal shell (700).

10. The bonding and pressing combined mechanism according to claim 9, characterized in that: A power device (900) is connected to the surface of the aluminum substrate (800) facing away from the metal housing (700).