Bearing table for synchronous wheel machining

By designing the bearing table for synchronous wheel processing and using a switching turntable and drive gear system, the automatic pressing and positioning of the synchronous wheel is achieved, which solves the problem of low pressure mounting efficiency in synchronous wheel processing and improves the overall processing efficiency and quality.

CN223289768UActive Publication Date: 2025-09-02SICHUAN WATSON ZHICHUANG PRECISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422556747.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-02
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the processing of the synchronization wheel, the press-load baffle operation efficiency is low, resulting in a long processing clearance time and affecting the overall processing efficiency.

Method used

A load table for synchronous wheel processing is designed, using a switching turntable with four three-jaw fixtures. The automatic pressing and positioning of the synchronous wheel is achieved through the rotating drive shaft and the drive gear system, and the positioning switch assembly ensures smooth operation and safety.

Benefits of technology

The platen operation efficiency of the synchronization wheel is improved, ensuring safe and reliable operation, and improving the edge compression quality and processing efficiency of the synchronization wheel.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223289768U_ABST
    Figure CN223289768U_ABST
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Abstract

The utility model relates to the field of synchronous wheel machining, in particular to a bearing table for synchronous wheel machining, which comprises a machining bearing table and a positioning switch assembly, a control chamber is arranged on one side of the upper end of the machining bearing table, a switching turntable is horizontally and rotatably arranged at the upper end of the control chamber through a bearing, and four bearing grooves are formed in the switching turntable in a penetrating manner; a switching rotating disc with four three-jaw clamps is rotatably and movably arranged above the machining bearing table, and when the synchronous wheel above one three-jaw clamp is machined, the synchronous wheel can be placed and arranged above the other three three-jaw clamps, so that the synchronous wheel machining efficiency is improved, and the synchronous wheel machining efficiency is improved. And when the synchronous wheel to be machined is placed, the synchronous wheel is far away from the machining position, operation is safe and reliable, under the cooperation effect of the positioning switch assembly, overall operation is smooth and convenient, the machining position after the three-jaw clamp moves can be positioned, and the edge pressing quality of the synchronous wheel is improved.
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Description

Technical Field

[0001] The utility model relates to the field of synchronous wheel processing, in particular to a bearing platform for synchronous wheel processing. Background Art

[0002] A synchronous pulley is a transmission accessory that can mesh with a synchronous belt. It is mainly driven by the synchronous belt and is widely used in new mechanical belt drives in various industries such as automation equipment, machine tools, textiles, printing, food packaging, wires and cables, instruments and meters, petrochemicals, tobacco, and communications.

[0003] When the synchronous wheel is processed and produced, according to the processing needs, some of them need to be press-fitted with a baffle structure on one side or both sides. The synchronous wheel is mainly processed by a press-fitting machine when the baffle is pressed. When the synchronous wheel press-fitting bearing table is in use, it is located in the middle of the machine as a rotating table for placing the synchronous wheel and a pressing mechanism. After the synchronous wheel press-fitting is completed, the staff needs to first remove the pressed synchronous wheel and arrange it neatly, and then combine the synchronous wheel with the baffle and place it in the processing position. Such repeated processing operations result in a long interval between the two processing operations, affecting the overall processing efficiency. Utility Model Content

[0004] The purpose of the present invention is to provide a bearing platform for processing synchronous wheels to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bearing platform for synchronous wheel processing, the bearing platform comprising:

[0006] A processing carrier platform is provided, wherein a control chamber is provided on one side of the upper end of the processing carrier platform, a switching turntable is provided on the upper end of the control chamber for horizontal rotation through a bearing, four bearing slots are provided through the switching turntable, and bearing discs are provided in the four bearing slots for rotation and insertion through bearings, and the bearing discs pass through the upper and lower ends of the switching turntable, respectively, and a three-claw clamp and a driven gear are provided;

[0007] A driving groove is provided on one side of the control chamber, and a driving gear is horizontally provided in the driving groove;

[0008] The positioning switch assembly is movably arranged at the center of the operating surface of the processing carrier, and the positioning switch assembly includes a pressing plate, a first switch and a second switch.

[0009] Preferably, a synchronous wheel placement seat is vertically provided at the center of the upper end of the three-jaw clamp through the clamping jaws, and one of the three-jaw clamps and the synchronous wheel placement seat is located at the center of the upper end of the processing support platform.

[0010] Preferably, a socket is provided at the center of the lower end of the switching turntable, a rotating drive shaft is vertically provided at the center of the control chamber, and the upper end of the rotating drive shaft is connected to the lower end of the socket of the switching turntable.

[0011] Preferably, the teeth on one side of the driving gear are placed in the control chamber, and when the three-jaw clamp is located at the center of the processing carrier, the lower end driven gear of the three-jaw clamp is meshed and connected with one side of the driving gear.

[0012] Preferably, the operating surface of the processing support platform is provided with a switch platform, a regulating groove is opened at the upper end of the switch platform, a yield groove is opened at an angle on one side of the lower end of the regulating groove, and two rotating pins are symmetrically provided on both sides of the pressing plate, and the two rotating pins are horizontally movably plugged into the two sides of the regulating groove.

[0013] Preferably, the first switch and the second switch are respectively arranged on one side of the regulating slot close to the switching dial and on the other side inclined in the giving way slot. A positioning groove is provided on the side of the upper end of the switching dial close to the three-claw clamp. A positioning block is provided on the lower end of the pressing plate on one side of the switching dial. The lower end of the positioning block is inserted into the positioning groove on one side of the switching dial, and when the positioning block is inserted into the positioning groove, the lower end of the pressing plate squeezes the upper end of the first switch.

[0014] Preferably, an arc-shaped guide rod is provided on one side of the give way groove, and the upper end of the arc-shaped guide rod is movably sleeved on one side of the pressing plate. The arc-shaped guide rod is located at the lower end of the pressing plate and is sleeved with an arc spring. The virtual axis of the arc-shaped guide rod is coaxially arranged with the rotating pin shaft. When the positioning block is away from the positioning groove, the lower end of the pressing plate squeezes the upper end of the second switch.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] By rotatably setting a switching turntable with four three-jaw clamps above the processing carrier table, when the synchronous wheel above one of the three-jaw clamps is processed, the synchronous wheels can be placed and arranged above the other three three-jaw clamps, thereby improving the operating efficiency of the pressing plate of the synchronous wheel. When the synchronous wheel to be processed is placed, it is far away from the processing position, and the operation is safe and reliable. With the cooperation of the positioning switch assembly, the overall operation is smooth and convenient, and the processing position after the three-jaw clamp is moved can be positioned, thereby improving the edge pressing quality of the synchronous wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a partial side-cut schematic diagram of the structure of the utility model;

[0019] Figure 3 For this utility model Figure 2 Schematic diagram of part A;

[0020] Figure 4 This is a schematic diagram of the connection structure of the switching turntable of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the processing bearing platform of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure inside the control tank of the utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the pressing plate of the utility model.

[0024] In the figure: processing carrier 1, control chamber 2, switching turntable 3, bearing groove 4, bearing plate 5, three-jaw clamp 6, driven gear 7, driving gear 8, synchronous wheel placement seat 9, rotating drive shaft 10, positioning groove 11, regulating groove 12, pressing plate 13, rotating pin 14, positioning block 15, first switch 16, second switch 17, arc guide rod 18, arc spring 19. DETAILED DESCRIPTION

[0025] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Please see the attached Figure 1-7 , this application provides the following technical solutions.

[0027] The cam 2 is provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels.

[0028] A socket is provided at the center of the lower end of the switching turntable 3, and a rotating drive shaft 10 is vertically provided at the center of the control chamber 2, and the upper end of the rotating drive shaft 10 is connected to the lower end of the socket of the switching turntable 3. At the same time, only one of the four three-jaw clamps 6 is processing the synchronous wheel on the synchronous wheel placement seat 9. At this time, the staff can take out the synchronous wheels after processing the upper ends of the other three synchronous wheel placement seats 9 during the synchronous wheel pressing process, and put in the synchronous wheels to be pressed, thereby improving production and processing efficiency. The rotating drive shaft 10 can be controlled to rotate by a stepping motor in the prior art, and then the rotating drive shaft 10 can push the switching turntable 3 to rotate 90 degrees, so that the three-jaw clamp 6 is in the pressing position.

[0029] A driving groove is provided on one side of the control chamber 2, and a driving gear 8 is horizontally provided in the driving groove. The teeth on one side of the driving gear 8 are placed in the control chamber 2. When the three-jaw clamp 6 is located at the center of the processing carrier 1, the driven gear 7 at the lower end of the three-jaw clamp 6 is meshed and connected with one side of the driving gear 8. During the pressing process of the synchronous wheel baffle, the three-jaw clamp 6 needs to be rotated. When the three-jaw clamp 6 is rotated to the pressing station through the switching turntable 3, the driven gear 7 of the three-jaw clamp 6 is meshed with the driving gear 8 after the movement is completed. At this time, when the driving gear 8 is driven to rotate by the motor in the prior art, the three-jaw clamp 6 of the pressing operation rotates at high speed.

[0030] In this embodiment, the assembled synchronous wheels and baffles are placed in sequence above the synchronous wheel placement seats 9 of the four three-jaw clamps 6. When one of the three-jaw clamps 6 is rotated to the pressing station of the processing carrier 1 by the switching turntable 3 controlled by the rotating drive shaft 10, the driven gear 7 of the three-jaw clamp 6 is engaged with the driving gear 8. The driving gear 8 is driven by the motor to rotate and control the three-jaw clamp 6 and the synchronous wheel to rotate. At this time, the synchronous wheel baffle processing can be completed in conjunction with the pressing mechanism. When the processing is completed, the next three-jaw clamp 6 equipped with the synchronous wheel moves to the pressing work and performs continuous pressing operations. During this period, the upper synchronous wheels of the other three three-jaw clamps 6 can be removed and placed for pressing.

[0031] Embodiment 2, on the basis of embodiment 1, is provided with a positioning switch assembly to position the rotation fixed position of the switching turntable 3, the positioning switch assembly is movably arranged at the center of the operating surface of the processing carrier 1, the positioning switch assembly includes a pressing plate 13, a first switch 16 and a second switch 17, the operating surface of the processing carrier 1 is provided with a switch platform, the upper end of the switch platform is provided with a regulating groove 12, and a yield groove is inclined on one side of the lower end of the regulating groove 12, two rotating pins 14 are symmetrically provided on both sides of the pressing plate 13, and the two rotating pins 14 are respectively and horizontally movably plugged into the two sides of the regulating groove 12, and the pressing plate 13 is higher than the upper surface of the switching turntable 3;

[0032] The first switch 16 and the second switch 17 are respectively arranged on one side of the regulating slot 12 close to the switching dial 3 and on one side of the yielding slot. A positioning slot 11 is provided on the upper end of the switching dial 3 close to the three-claw clamp 6. The lower end of the pressing plate 13 on one side of the switching dial 3 is provided with a positioning block 15. The lower end of the positioning block 15 is inserted into the positioning slot 11 on one side of the switching dial 3. When the positioning block 15 is inserted into the positioning slot 11, the lower end of the pressing plate 13 squeezes the upper end of the first switch 16. When the pressing plate 13 is in the When in a horizontal posture, the lower end of the positioning block 15 is inserted into the positioning slot 11. At this time, the switching turntable 3 is restricted in rotation by the positioning block 15, ensuring that the three-jaw clamp 6 is in an accurate press-fitting position. At this time, the pressing plate 13 is squeezed by the first switch 16. The first switch 16 controls the connection of the driving gear 8 to rotate through a wire or a wireless controller. At this time, the driving gear 8 controls the three-jaw clamp 6 to rotate. The time for a single rotation of the three-jaw clamp 6 is 5-10s, and the time setting can be programmed and controlled by the PLC.

[0033] An arc-shaped guide rod 18 is provided on one side of the give way groove, and the upper end of the arc-shaped guide rod 18 is movably sleeved on one side of the pressing plate 13. The arc-shaped guide rod 18 is located at the lower end of the pressing plate 13 and is sleeved with an arc spring 19. The virtual axis of the arc-shaped guide rod 18 is coaxially arranged with the rotation pin 14. When the positioning block 15 is away from the positioning groove 11, the lower end of the pressing plate 13 squeezes the upper end of the second switch 17. When the three-claw clamp 6 completes a single rotation, the staff presses the pressing plate 13 to extend one side of the regulating groove 12. The regulating groove 12 rotates through the rotation pin 14 and the arc-shaped guide rod 18. At this time, the positioning block 15 moves out of the positioning groove 11, and the lower end of the pressing plate 13 is away from the first switch 1 6 and contacts and squeezes the second switch 17, and the rotating drive shaft 10 controls the switching dial 3 to rotate through the motor. At this time, the lower end of the positioning block 15 contacts the upper surface of the switching dial 3. After the operator releases his hand, the pressing plate 13 is still in contact with the second switch 17, and the switching dial 3 continues to rotate. When the positioning block 15 reaches the next positioning groove 11 position, that is, the position of the three-jaw clamp 6, the positioning block 15 descends along with the pressing plate 13 under the elastic action of the arc spring 19, and the positioning block 15 is inserted into the positioning groove 11. The second switch 17 is released, the switching dial 3 stops rotating, and the first switch 16 is started to control the rotation of the next three-jaw clamp 6.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bearing platform for synchronous wheel processing, characterized in that: The carrier platform includes: A processing carrier platform (1) is provided with a control chamber (2) on one side of the upper end of the processing carrier platform (1); a switching turntable (3) is provided on the upper end of the control chamber (2) for horizontal rotation via a bearing; four bearing slots (4) are provided through the switching turntable (3); bearing discs (5) are provided in the four bearing slots (4) for rotational insertion via bearings; the bearing discs (5) pass through the switching turntable (3); and three-claw clamps (6) and driven gears (7) are provided at the upper and lower ends of the bearing discs (5); A driving groove is provided on one side of the control chamber (2), and a driving gear (8) is horizontally provided in the driving groove; A positioning switch assembly is movably arranged at the center of the operating surface of the processing carrier platform (1), and the positioning switch assembly includes a pressing plate (13), a first switch (16) and a second switch (17).

2. The synchronous wheel processing supporting platform according to claim 1, characterized in that: The upper center of each three-jaw clamp (6) is vertically provided with a synchronous wheel placement seat (9) through the clamping jaws, and one of the three-jaw clamp (6) and the synchronous wheel placement seat (9) is located at the upper center of the processing support platform (1).

3. The synchronous wheel processing supporting platform according to claim 2, characterized in that: A socket is provided at the center of the lower end of the switching turntable (3), a rotary drive shaft (10) is vertically provided at the center of the control chamber (2), and the upper end of the rotary drive shaft (10) is connected to the lower end of the socket of the switching turntable (3).

4. The synchronous wheel processing supporting platform according to claim 3, characterized in that: The teeth on one side of the driving gear (8) are placed in the control chamber (2). When the three-jaw clamp (6) is located at the exact center of the processing carrier platform (1), the driven gear (7) at the lower end of the three-jaw clamp (6) is meshed and connected with one side of the driving gear (8).

5. The synchronous wheel processing supporting platform according to claim 4, characterized in that: The operating surface of the processing carrier platform (1) is provided with a switch platform, the upper end of the switch platform is provided with a regulating groove (12), a lower end of the regulating groove (12) is provided with a slanted clearance groove, and two rotating pins (14) are symmetrically provided on both sides of the pressing plate (13), and the two rotating pins (14) are respectively and horizontally movably plugged into the two sides of the regulating groove (12).

6. The synchronous wheel processing supporting platform according to claim 5, characterized in that: The first switch (16) and the second switch (17) are respectively arranged on one side of the regulating slot (12) close to the switching turntable (3) and on one side of the yielding slot, and are obliquely arranged thereon. A positioning slot (11) is provided on the upper end of the switching turntable (3) close to the three-claw clamp (6). A positioning block (15) is provided on the lower end of the pressing plate (13) on one side of the switching turntable (3). The lower end of the positioning block (15) is inserted into the positioning slot (11) on one side of the switching turntable (3). When the positioning block (15) is inserted into the positioning slot (11), the lower end of the pressing plate (13) presses the upper end of the first switch (16).

7. The synchronous wheel processing supporting platform according to claim 6, characterized in that: An arc-shaped guide rod (18) is provided on one side of the giving way groove, and the upper end of the arc-shaped guide rod (18) is movably sleeved on one side of the pressing plate (13). The arc-shaped guide rod (18) is located at the lower end of the pressing plate (13) and is sleeved with an arc-shaped spring (19). The virtual axis of the arc-shaped guide rod (18) is coaxially arranged with the rotation pin (14). When the positioning block (15) is away from the positioning groove (11), the lower end of the pressing plate (13) presses the upper end of the second switch (17).