Non-autoclaved aerated block maintenance device
By designing an automated autoclaved pressure-free aerated block maintenance device, the automatic spraying of aerated blocks is achieved by using rotary spray pipes and extached pipes, which solves the problem of manual spraying in the prior art and improves the maintenance efficiency and convenience.
Patent Information
- Application Number
- CN202422304567.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-21
AI Technical Summary
During the maintenance of autoclaved air-free aerated blocks, the existing technology requires staff to keep walking around the aerated block pile and dragging the water pipes to spray, which is not convenient enough.
A maintenance device for maintenance of blocks without autoclave is designed, including supporting frames, spray pipes, external tubes, motors, rollers and water storage tanks. Automatic spraying is achieved by rotating the spray pipes and external tubes to reduce manual movement and water pipe drag.
The spraying of the air-filled blocks is automated, which improves the convenience of use, reduces manual operations, and enhances the spraying efficiency.
Smart Images
Figure CN223290005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclave-free aerated building block curing, in particular to a autoclave-free aerated building block curing device. Background Art
[0002] Non-autoclaved aerated blocks are short for non-autoclaved aerated concrete blocks. These blocks are made from cement-based binders, aggregates, admixtures, foaming agents, or blowing agents, and water. They are produced using a physical or chemical foaming process, followed by molding, cutting, and curing under natural conditions. These blocks are called non-autoclaved aerated blocks because they are cured under natural conditions at room temperature and pressure, unlike autoclaved aerated concrete blocks, which require steam curing under a certain pressure.
[0003] When maintaining the autoclaved aerated blocks, workers use spraying equipment to spray the neatly stacked aerated blocks. In order to spray the entire aerated block pile, workers need to constantly walk around the aerated block pile and pull the water pipe to move, which is not convenient to use. Utility Model Content
[0004] The purpose of the present invention is to provide a non-autoclaved aerated block curing device, aiming to solve the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned object, the present invention adopts the following technical solution: the autoclave-free aerated block curing device includes a support frame, a frame is provided at one end of the support frame, the lower end of the frame is open, and the device also includes a spray pipe, the spray pipe is located inside the frame, the spray pipe has the same shape as the frame, nozzles are arranged at intervals on the outer surface of the spray pipe, the upper end of the spray pipe is provided with an extension pipe, the extension pipe passes through the upper end of the frame and is rotatably connected to the frame, the upper end of the frame is provided with a cover, a motor is provided inside the cover, the output end of the motor and the upper end of the extension pipe are respectively provided with mutually meshing gears, the other end of the support frame is provided with an extension frame, rollers are respectively provided at both ends of the frame and on the extension frame, the extension frame is provided with a control rod for controlling the rotation of the roller at the lower end of the extension frame, a water tank and a power module are provided on the support frame, a water pump is provided on the water tank, and the device also includes a connecting pipe, one end of the connecting pipe is fixedly connected to the water outlet port of the water pump, and the other end of the connecting pipe is rotatably connected to the extension pipe.
[0006] Preferably, a reinforcement tube is provided at the upper end of the extension frame, and the reinforcement tube is rotatably connected to the control rod.
[0007] Preferably, the roller at the lower end of the extension frame is driven by a driving module, and the driving module is powered by a power module.
[0008] Preferably, side frames are respectively provided on both sides of the support frame, and one end of the side frame is fixedly connected to the frame.
[0009] Preferably, the side frame and the frame are provided with fixing clamps, and the connecting pipe is restrained inside the fixing clamps.
[0010] The beneficial effects of the utility model are:
[0011] When the device is in use, it is directly moved to the neatly stacked aerated blocks, and the top of the aerated blocks is sprayed by controlling the rotation of the spray pipe. Therefore, there is no need for workers to walk around the aerated blocks to spray, nor to drag the water pipe around, and it is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of a specific embodiment of the utility model.
[0013] Figure 2 It is a structural diagram of the support frame.
[0014] Figure 3 This is a schematic diagram of preparation before spraying.
[0015] Figure 4 It is a schematic diagram of the structure inside the cover.
[0016] In the figure: 1. Support frame; 2. Frame; 3. Spray pipe; 4. Nozzle; 5. Extension tube; 6. Cover; 7. Motor; 8. Gear; 9. Extension frame; 10. Roller; 11. Control lever; 12. Water tank; 13. Power module; 14. Water pump; 15. Connecting pipe; 16. Reinforcement cylinder; 17. Side frame; 18. Fixing clamp; 19. Aerated block; 20. Base. DETAILED DESCRIPTION
[0017] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0018] like Figure 1-4As shown, a non-autoclaved aerated block curing device includes a support frame 1, a frame 2 is provided at one end of the support frame 1, the lower end of the frame 2 is open, and a spray pipe 3 is provided. The spray pipe 3 is located inside the frame 2, and the spray pipe 3 has the same shape as the frame 2. Nozzles 4 are provided at intervals on the outer surface of the spray pipe 3. An extension pipe 5 is provided at the upper end of the spray pipe 3. The extension pipe 5 passes through the upper end of the frame 2 and is rotatably connected to the frame 2. A cover 6 is provided at the upper end of the frame 2. A motor 7 is provided inside the cover 6. The output end of the motor 7 and the extension pipe 5 are provided. The upper ends of the frames are respectively provided with gears 8 that mesh with each other, the other end of the support frame 1 is provided with an extension frame 9, rollers 10 are respectively provided on both ends of the frame 2 and the extension frame 9, the extension frame 9 is provided with a control lever 11 for controlling the rotation of the roller 10 at the lower end of the extension frame 9, a water tank 12 and a power module 13 are provided on the support frame 1, a water pump 14 is provided on the water tank 12, and a connecting pipe 15 is also included, one end of the connecting pipe 15 is fixedly connected to the water outlet port of the water pump 14, and the other end of the connecting pipe 15 is rotatably connected to the extension pipe 5.
[0019] After the autoclave-free aerated building blocks 19 are manufactured, they are neatly stacked on the base 20 and transferred to the factory by a forklift for room temperature curing.
[0020] The connecting pipe 15 is connected to the extension pipe 5 , so that water in the connecting pipe 15 can flow into the extension pipe 5 . In addition, the extension pipe 5 and the connecting pipe 15 can rotate relative to each other during the water transportation process.
[0021] The power module 13 is used to increase the power supply for the water pump 14 and the motor 7 .
[0022] There is a large blank area between the support frame 1 and the frame 2. When the device is moved, the aerated blocks 19 can be moved into the blank area to facilitate spray curing of the aerated blocks 19.
[0023] When it is necessary to spray and maintain the aerated blocks 19 stored in the factory, first control the control lever 11 and move the device through the roller 10 so that the neatly stacked aerated blocks 19 passively enter the blank area of the device, then start the water pump 14 to pump out the water in the water tank 12 and transport it to the extension pipe 5 through the connecting pipe 15, and then transport it to the spray pipe 3 through the extension pipe 5, and spray the water on the outer surface of the aerated block 19 through the nozzle 4 on the spray pipe 3. During the spraying process, the nozzle 4 starts the motor 7, and the output end of the motor 7 drives the gear 8 fixedly connected to it to rotate, and through the external engagement of the gear 8 with another gear 8, drives the extension pipe 5 to rotate. During the rotation of the extension pipe 5, it drives the spray pipe 3 to rotate. During the rotation of the spray pipe 3, the nozzle 4 can spray the surrounding area and top of the aerated block 19.
[0024] The output end of the motor 7 is provided with a reducer for reducing the rotation speed of the spray pipe 3 to avoid water leakage due to rapid rotation of the connection between the extension pipe 5 and the connecting pipe 15.
[0025] Furthermore, a reinforcement tube 16 is provided at the upper end of the extension frame 9, and the reinforcement tube 16 is rotatably connected to the control rod 11. The reinforcement tube 16 is used to improve the stability of the control rod 11 and improve the ability of the control rod 11 to maintain normal use when subjected to force.
[0026] Furthermore, the roller 10 at the lower end of the extension frame 9 is driven by a driving module, and the driving module is powered by a power module 13. The driving module can control the rotation of the roller 10 located under the extension frame 9, thereby improving the convenience of moving the device. The driving module and the roller 10 are integrated into one. By rotating the control lever 11, the rotation of the driving module and the roller 10 can be controlled at the same time. Since the driving module for controlling the rotation of the roller 10 is existing technology, its specific structure will not be described here.
[0027] Furthermore, side frames 17 are respectively provided on both sides of the support frame 1 , and one end of the side frame 17 is fixedly connected to the frame 2 . The side frames 17 are used to improve the load-bearing capacity of the support frame 1 and provide stability to the frame 2 .
[0028] Furthermore, a fixing ring 18 is provided on the side frame 17 and the frame 2 , and the connecting pipe 15 is restrained inside the fixing ring 18 , thereby reducing the possibility of the connecting pipe 15 being caught on foreign objects due to being scattered.
[0029] When the device is in use, the device is directly moved to the neatly stacked aerated blocks 19, and the top of the aerated blocks 19 is sprayed by controlling the rotation of the spray pipe 3. Therefore, there is no need for workers to walk around the aerated blocks 19 to spray, and there is no need to drag the water pipe to move, which is convenient to use.
[0030] In the description of this utility model, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
Claims
1. A non-autoclaved aerated block curing device, characterized in that: The water pump has a bottom end and a bottom end, and the water pump has a bottom end and a bottom end. The water pump has a bottom end and a bottom end. The water pump has a bottom end and a bottom end.
2. The autoclave-free aerated block curing device according to claim 1, characterized in that: A reinforcement tube is provided at the upper end of the extension frame, and the reinforcement tube is rotatably connected to the control rod.
3. The autoclave-free aerated block curing device according to claim 2, characterized in that: The roller at the lower end of the extension frame is driven by a driving module, and the driving module is powered by a power module.
4. The autoclave-free aerated block curing device according to claim 1, characterized in that: Side frames are respectively provided on both sides of the support frame, and one end of the side frame is fixedly connected to the frame.
5. The autoclave-free aerated block curing device according to claim 4, characterized in that: The side frame and the frame are provided with fixing clamps, and the connecting pipe is bound inside the fixing clamps.